ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION
AT-51
[EURO-OBD]
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DTC WORK SUPPORT MODE
DTC work support item Description Check items (Possible cause)
1ST GR FNCTN P0731Following items for “A/T 1st gear function (P0731)” can be con-
firmed.
Self-diagnosis status (whether the diagnosis is being conducted
or not)
Self-diagnosis result (OK or NG)
Shift solenoid valve A
Shift solenoid valve B
Each clutch
Hydraulic control circuit
2ND GR FNCTN P0732Following items for “A/T 2nd gear function (P0732)” can be con-
firmed.
Self-diagnosis status (whether the diagnosis is being conducted
or not)
Self-diagnosis result (OK or NG)
Shift solenoid valve B
Each clutch
Hydraulic control circuit
3RD GR FNCTN P0733Following items for “A/T 3rd gear function (P0733)” can be con-
firmed.
Self-diagnosis status (whether the diagnosis is being conducted
or not)
Self-diagnosis result (OK or NG)
Shift solenoid valve A
Each clutch
Hydraulic control circuit
4TH GR FNCTN P0734Following items for “A/T 4th gear function (P0734)” can be con-
firmed.
Self-diagnosis status (whether the diagnosis is being conducted
or not)
Self-diagnosis result (OK or NG)
Shift solenoid valve A
Shift solenoid valve B
Overrun clutch solenoid valve
Line pressure solenoid valve
Each clutch
Hydraulic control circuit
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION
AT-55
[EURO-OBD]
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AT
6th judgement flicker is longer than others.
Overrun clutch solenoid valve circuit is short-circuited or discon-
nected.
Go to DTC P1760 OVERRUN CLUTCH SOLENOID VALVE.
Refer to AT- 1 7 87th judgement flicker is longer than others.
Torque converter clutch solenoid valve circuit is short-circuited or
disconnected.
Go to DTC P0740 TORQUE CONVERTER CLUTCH SOLE-
NOID VALVE.
Refer to AT-148
8th judgement flicker is longer than others.
A/T fluid temperature sensor is disconnected or TCM power sup-
ply circuit is damaged.
Go to DTC BATT/FLUID TEMP SEN (A/T FLUID TEMP SEN-
SOR CIRCUIT AND TCM POWER SOURCE).
Refer to AT-1849th judgement flicker is longer than others.
Engine speed signal circuit is short-circuited or disconnected.
Go to DTC P0725 ENGINE SPEED SIGNAL.
Refer to AT- 11 9
O/D OFF indicator lamp
SCIA5596ESCIA5597E
SCIA5598ESCIA5599E
TROUBLE DIAGNOSIS — INTRODUCTION
AT-59
[EURO-OBD]
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AT
Diagnostic Worksheet
1.❏ Read the Fail-safe and listen to customer complaints.AT- 5 8
2.❏ Check A/T fluidAT- 6 4
❏ Leakage (Follow specified procedure)
❏ Fluid condition
❏ Fluid level
3.❏ Perform Stall Test and Line Pressure Test.AT- 6 5
, AT- 6 8
❏ Stall test — Mark possible damaged components/others.
❏ Torque converter one-way clutch
❏ Reverse clutch
❏ Forward clutch
❏ Overrun clutch
❏ Forward one-way clutch❏ Low & reverse brake
❏ Low one-way clutch
❏ Engine
❏ Line pressure is low
❏ Clutches and brakes except high clutch and
brake band are OK
❏ Line Pressure test — Suspected parts:
4.❏ Perform all Road Test and mark required procedures.AT- 7 0
4-1. Check before engine is started.AT- 7 1
❏ O/D OFF Indicator Lamp Does Not Come On, AT-204 .
❏ SELF-DIAGNOSTIC PROCEDURE/DIAGNOSTIC TROUBLE CODE (DTC) CONFIRMATION PRO-
CEDURE. — Mark detected items.
❏ PNP switch, AT- 1 0 0
.
❏ A/T fluid temperature sensor, AT- 1 0 6
.
❏ Vehicle speed sensor·A/T (Revolution sensor), AT- 11 2
.
❏ Engine speed signal, AT- 11 9
.
❏ Torque converter clutch solenoid valve, AT-148
.
❏ Line pressure solenoid valve, AT-154
.
❏ Shift solenoid valve A, AT- 1 6 1
.
❏ Shift solenoid valve B, AT- 1 6 7
.
❏ Accelerator pedal position (App) sensor, AT- 1 7 3
.
❏ Overrun clutch solenoid valve, AT- 1 7 8
.
❏ PNP & overdrive control switches, and throttle position sensor, AT- 2 3 7
.
❏ Batt/fluid temp sen (A/T fluid temperature sensor and TCM power source), AT- 1 8 4
.
❏ Vehicle speed sensor·MTR, AT-192
.
❏ CAN communication line, AT- 9 7
.
❏ Control unit (RAM), control unit (ROM), AT-198
.
❏ Control unit (EEP ROM), AT-200
.
❏ Battery
❏ Others
4-2. Check at idleAT- 7 2
❏ Engine Cannot Be Started In “P” And “N” Position, AT-206 .
❏ In “P” Position, Vehicle Moves Forward Or Backward When Pushed, AT-207
.
❏ In “N” Position, Vehicle Moves, AT- 2 0 8
.
❏ Large Shock. “N” → “R” Position, AT-209
.
❏ Vehicle Does Not Creep Backward In “R” Position, AT-210
.
❏ Vehicle Does Not Creep Forward In “D”, “2” Or “1” Position, AT- 2 1 2
.
AT-60
[EURO-OBD]
TROUBLE DIAGNOSIS — INTRODUCTION
4. 4-3. Cruise testAT- 7 4
AT- 7 8Part-1
❏ Vehicle Cannot Be Started From D
1 , AT-214 .
❏ A/T Does Not Shift: D
1 → D2 Or Does Not Kickdown: D4 → D2 , AT- 2 1 7 .
❏ A/T Does Not Shift: D
2 → D3 , AT-220 .
❏ A/T Does Not Shift: D
3 → D4 , AT-222 .
❏ A/T Does Not Perform Lock-up, AT- 2 2 4
.
❏ A/T Does Not Hold Lock-up Condition, AT- 2 2 5
.
❏ Lock-up Is Not Released, AT- 2 2 7
.
❏ Engine Speed Does Not Return To Idle (Light Braking D
4 → D3 ), AT- 2 2 8 .
Part-2AT- 8 1
❏ Vehicle Does Not Start From D1 , AT-230 .
❏ A/T Does Not Shift: D
1 → D2 Or Does Not Kickdown: D4 → D2 , AT- 2 1 7 .
❏ A/T Does Not Shift: D
2 → D3 , AT-220 .
❏ A/T Does Not Shift: D
3 → D4 , AT-222 .
Part-3AT- 8 2
❏ A/T Does Not Shift: D4 → D3 When Overdrive Control Switch “ON” → “OFF”, AT- 2 3 1 .
❏ Engine Speed Does Not Return To Idle (Engine Brake In D
3 ), AT-228 .
❏ A/T Does Not Shift: D
3 → 22 , When Selector Lever “D” → “2” Position, AT-232 .
❏ Engine Speed Does Not Return To Idle (Engine Brake In 2
2 ), AT- 2 2 8 .
❏ A/T Does Not Shift: 2
2 → 11 , When Selector Lever “2” → “1” Position, AT- 2 3 3 .
❏ Vehicle Does Not Decelerate By Engine Brake, AT-235
.
❏ TCM Self-diagnosis Does Not Activate (PNP & Overdrive control switches, and throttle position sensor
circuit checks), AT-237
.
❏ SELF-DIAGNOSTIC PROCEDURE/DIAGNOSTIC TROUBLE CODE (DTC) CONFIRMATION PRO-
CEDURE — Mark detected items.
❏ PNP switch, AT-100
.
❏ A/T fluid temperature sensor, AT-106
.
❏ Vehicle speed sensor·A/T (Revolution sensor), AT- 11 2
.
❏ Engine speed signal, AT- 11 9
.
❏ Torque converter clutch solenoid valve, AT- 1 4 8
.
❏ Line pressure solenoid valve, AT-154
.
❏ Shift solenoid valve A, AT-161
.
❏ Shift solenoid valve B, AT-167
.
❏ Accelerator pedal position (App) sensor, AT-173
.
❏ Overrun clutch solenoid valve, AT-178
.
❏ PNP & overdrive control switches, and throttle position sensor, AT- 2 3 7
.
❏ A/T fluid temperature sensor and TCM power source, AT-184
.
❏ Vehicle speed sensor·MTR, AT- 1 9 2
.
❏ CAN communication line, AT- 9 7
.
❏ Control unit (RAM), control unit (ROM), AT- 1 9 8
.
❏ Control unit (EEP ROM), AT- 2 0 0
.
❏ Battery
❏ Others
5.❏ For self-diagnosis NG items, inspect each component. Repair or replace the damaged parts.AT- 5 2
6.❏ Perform all Road Test and re-mark required procedures.AT- 7 0
7.❏ Perform DTC Confirmation Procedure for following MILL indicating items and check out NG items.EC-52
❏ DTC (P0731) A/T 1st gear function, AT-125 .
❏ DTC (P0732) A/T 2nd gear function, AT- 1 3 0
.
❏ DTC (P0733) A/T 3rd gear function, AT-135
.
❏ DTC (P0734) A/T 4th gear function, AT-140
.
8.❏ Perform the Diagnostic Procedures for all remaining items marked NG. Repair or replace the damaged parts.
Refer to the Symptom Chart when you perform the procedures. (The chart also shows some other possible
symptoms and the component inspection orders.)AT- 8 5
9.❏ Erase DTC from TCM and ECM memories.AT- 4 2
AT-66
[EURO-OBD]
TROUBLE DIAGNOSIS — BASIC INSPECTION
8. Move selector lever to N position.
9. Cool off ATF.
Run engine at idle for at least one minute.
10. Repeat steps 5 through 9 with selector lever in 2, 1 and R posi-
tions.
JUDGEMENT OF STALL TEST
The test result and possible damaged components relating to each result are shown in the illustrations on next
page.
In order to pinpoint the possible damaged components, follow the WORK FLOW shown in AT- 6 1 , "
Work Flow"
(EURO-OBD).
NOTE:
Stall revolution is too high in D, 2 or 1 position:
Slippage occurs in 1st gear but not in 2nd and 3rd gears...... Low one-way clutch slippage
Slippage occurs in the following gears:
1st through 3rd gears in D position and engine brake functions with overdrive control switch set to OFF.
1st and 2nd gears in 2 position and engine brake functions with accelerator pedal released (fully closed
throttle)...... Forward clutch or forward one-way clutch slippage
Stall revolution is too high in R position:
Engine brake does not function in 1 position...... Low & reverse brake slippage
Engine brake functions in 1 position...... Reverse clutch slippage
Stall revolution within specifications:
Vehicle does not achieve speed of more than 80 km/h (50 MPH)...... One-way clutch seizure in torque
converter housing
CAUTION:
Be careful since automatic fluid temperature increases abnormally.
Slippage occurs in 3rd and 4th gears in D position...... High clutch slippage
Slippage occurs in 2nd and 4th gear in D position...... Brake band slippage
Engine brake does not function in 2nd and 3rd gears in D position, 2nd gear in 2 position, and 1st gear in
1 position with overdrive control switch set to OFF...... Overrun clutch slippage
Stall revolution less than specifications:
Poor acceleration during starts...... One-way clutch slippage in torque converter
SAT771B
TROUBLE DIAGNOSIS — BASIC INSPECTION
AT-69
[EURO-OBD]
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5. Start engine and measure line pressure at idle and stall speed.
When measuring line pressure at stall speed, follow the
stall test procedure.
LINE PRESSURE
JUDGEMENT OF LINE PRESSURE TEST
SAT493G
Check lock-up hold.Line pressure kPa (bar, kg/cm2 , psi)
“D”, “2” and “1” positions “R” position
Idle 500 (5.00, 5.1, 73) 778 (7.78, 7.9, 113)
Stall 1,233 (12.33, 12.6, 179) 1,918 (19.18, 19.6, 278)
Judgement Suspected parts
At idleLine pressure is low in all positions.
Oil pump wear
Control piston damage
Pressure regulator valve or plug sticking
Spring for pressure regulator valve damaged
Fluid pressure leakage between oil strainer and pressure regulator valve
Clogged strainer
Line pressure is low in particular posi-
tion.
Fluid pressure leakage between manual valve and particular clutch
For example, line pressure is:
− Low in “R” and “1” positions, but
− Normal in “D” and “2” positions.
Therefore, fluid leakage exists at or around low and reverse brake circuit.
Refer to AT- 2 3
.
Line pressure is high.
Maladjustment of throttle position sensor
A/T fluid temperature sensor damaged
Line pressure solenoid valve sticking
Short circuit of line pressure solenoid valve circuit
Pressure modifier valve sticking
Pressure regulator valve or plug sticking
Open in dropping resistor circuit
At stall
speedLine pressure is low.
Maladjustment of throttle position sensor
Line pressure solenoid valve sticking
Short circuit of line pressure solenoid valve circuit
Pressure regulator valve or plug sticking
Pressure modifier valve sticking
Pilot valve sticking
TROUBLE DIAGNOSIS — GENERAL DESCRIPTION
AT-85
[EURO-OBD]
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TROUBLE DIAGNOSIS — GENERAL DESCRIPTIONPFP:00000
Symptom ChartECS004QU
Numbers are arranged in order of inspection.
Perform inspections starting with number one and work up.
Symptom Condition Diagnostic Item Reference Page
Engine cannot start in “P” and “N”
positions.
AT- 2 0 6
ON vehicle1. Ignition switch and starterPG-2
, SC-21
2. Control cable adjustmentAT-409
3. PNP switchAT-100
Engine starts in position other than
“N” and “P” positions.
AT- 2 0 6
ON vehicle1. Control cable adjustmentAT-4092. PNP switchAT-100
Transaxle noise in “P” and “N” posi-
tions.ON vehicle1. Fluid levelAT- 6 4
2. Line pressure testAT- 6 8
3. Accelerator pedal position (APP) sensorAT-173
4. Vehicle speed sensor·A/T (Revolution
sensor) and vehicle speed sensor·MTRAT- 11 2,
AT-192
OFF vehicle5. Oil pumpAT-4436. Torque converterAT-423
Vehicle moves when changing into
“P” position, or parking gear does
not disengage when shifted out of
“P” position.
AT- 2 0 7ON vehicle 1. Control cable adjustmentAT-409
OFF vehicle 2. Parking componentsAT- 4 1 6, AT-440
Vehicle runs in “N” position.
AT- 2 0 8
ON vehicle 1. Control cable adjustmentAT-409
OFF vehicle2. Forward clutchAT-4753. Reverse clutchAT-464
4. Overrun clutchAT-475
Vehicle will not run in “R” position
(but runs in “D”, “2” and “1” posi-
tions). Clutch slips.
Very poor acceleration.
AT- 2 1 0
ON vehicle1. Control cable adjustmentAT-409
2. Stall testAT- 6 5
3. Line pressure testAT- 6 8
4. Line pressure solenoid valveAT-154
5. Control valve assemblyAT-404
Vehicle will not run in “R” position
(but runs in “D”, “2” and “1” posi-
tions). Clutch slips.
Very poor acceleration.
AT- 2 1 0
OFF vehicle6. Reverse clutchAT-464
7. High clutchAT-469
8. Forward clutchAT-475
9. Overrun clutchAT-475
10. Low & reverse brakeAT-483
Vehicle braked when shifting into
“R” position.ON vehicle1. Fluid levelAT- 6 4
2. Line pressure testAT- 6 8
3. Line pressure solenoid valveAT-154
4. Control valve assemblyAT-404
OFF vehicle5. High clutchAT-4696. Brake bandAT-497
7. Forward clutchAT-475
8. Overrun clutchAT-475
AT-86
[EURO-OBD]
TROUBLE DIAGNOSIS — GENERAL DESCRIPTION
Sharp shock in shifting from “N” to
“D” position.ON vehicle1. Engine idling rpmEC-44
2. Accelerator pedal position (APP) sensorAT-173
3. Line pressure testAT- 6 8
4. A/T fluid temperature sensorAT-184
5. Engine speed signalAT- 11 9
6. Line pressure solenoid valveAT-154
7. Control valve assemblyAT-404
8. Accumulator N-DAT-404
OFF vehicle 9. Forward clutchAT-475
Vehicle will not run in “D” and “2”
positions (but runs in “1” and “R”
positions).ON vehicle 1. Control cable adjustmentAT-409
OFF vehicle 2. Low one-way clutchAT-416, AT- 4 2 3
Vehicle will not run in “D”, “1”, “2”
positions (but runs in “R” position).
Clutch slips. Very poor acceleration.
AT- 2 1 2
ON vehicle1. Fluid levelAT- 6 4
2. Stall testAT- 6 5
3. Line pressure testAT- 6 8
4. Line pressure solenoid valveAT-154
5. Control valve assemblyAT-404
6. Accumulator N-DAT-404
Vehicle will not run in “D”, “1”, “2”
positions (but runs in “R” position).
Clutch slips. Very poor acceleration.
AT- 2 1 2
OFF vehicle7. Reverse clutchAT-464
8. High clutchAT-469
9. Forward clutchAT-475
10. Forward one-way clutchAT-416
11. Low one-way clutchAT-416, AT- 4 2 3
Clutches or brakes slip somewhat in
starting.ON vehicle1. Fluid levelAT- 6 4
2. Control cable adjustmentAT-409
3. Accelerator pedal position (APP) sensorAT-173
4. Line pressure testAT- 6 8
5. Line pressure solenoid valveAT-154
6. Control valve assemblyAT-404
7. Accumulator N-DAT-404
8. Shift solenoid valve AAT-161
9. Shift solenoid valve BAT-167
10. Overrun clutch solenoid valveAT-178
11. Torque converter clutch solenoid valveAT-148
OFF vehicle12. Forward clutchAT-475
13. Reverse clutchAT-464
14. Low & reverse brakeAT-483
15. Oil pumpAT-443
16. Torque converterAT-423
Excessive creep. ON vehicle 1. Engine idling rpm EC-44
Symptom Condition Diagnostic Item Reference Page