2003 NISSAN X-TRAIL engine

BRC-114
[ESP/TCS/ABS]
TROUBLE DIAGNOSIS
4.WHEEL SPEED SENSOR INSPECTION
Check the wheel speed sensor system.
lSensor mounting inspection
lSensor pick-up inspection for iron chips
lSensor rotor inspection (e.g. Number of teeth, damaged teeth)
lSensor connector engagement inspection
Is inspection result OK?
YES >> Normal
NO >> Wheel speed sensor and rotor lines repair
Symptom 4: ABS Does Not Work.EF S0 01 AV
Inspection procedure
1.ABS WARNING LAMP INDICATOR INSPECTION
Check that the ABS warning lamp illuminates.
Does the ABS warning lamp illuminate?
YES >> Perform the self-diagnosis.
NO >> GO TO 2.
2.WHEEL SPEED SENSOR INSPECTION
Check the wheel speed sensor system.
lSensor mounting inspection
lSensor pick-up inspection for iron chips
lSensor rotor inspection (e.g. Number of teeth, damaged teeth)
lSensor connector engagement inspection
Is inspection result OK?
YES >> Normal
NO >> Wheel speed sensor and rotor lines repair
Symptom 5: Pedal Vibration and NoiseEFS001AW
Inspection procedure
1.SYMPTOM CHECK
Check the brake system for pedal vibration or noise at the engine start.
Is inspection result OK?
YES >> Perform the self-diagnosis.
NO >> GO TO 2.
2.SYMPTOM CHECK 2
Check the brake system for pedal vibration or noise when the pedal depressed lightly (just put a foot on).
CAUTION:
Under the following driving conditions, the wheel speed will fluctuates, resulting in ABS activation.
lWhen shifting gears
lHigh speed cornering
lWhenagustofwind
Is inspection result OK?
YES >> GO TO 3.
NO >> Normal

TROUBLE DIAGNOSIS
BRC-115
[ESP/TCS/ABS]
C
D
E
G
H
I
J
K
L
MA
B
BRC
3.SYMPTOM CHECK 3
Does the symptom appear during normal braking operation?
CAUTION:
ABS may work in following driving conditions even if there is no sudden brake.
lWhen road friction is low.
lHigh speed cornering
lWhenagustofwind
Is inspection result OK?
YES >> GO TO 4.
NO >> Normal
4.SYMPTOM CHECK 4
Check that the symptom is reproduce when the engine speed is increased with the vehicle stopped.
Is inspection result OK?
YES >> GO TO 5.
NO >>
lNormal.
CAUTION:
This symptom may appear with vehicle stopped.
5.SYMPTOM CHECK 5
Check that the symptom is reproduce when any switch of electrical equipment is operated.
Is inspection result OK?
YES >> Check that there are no radio, antenna, and antenna lead-in wires (including wiring) near control
unit.
NO >> GO TO 6.
6.ABS WARNING LAMP INSPECTION
Check that the ABS warning lamp turns on.
Is inspection result OK?
YES >> Perform the self-diagnosis.
NO >> GO TO 7.
7.WHEEL SPEED SENSOR INSPECTION
Check the wheel speed sensor system.
lSensor mounting inspection
lSensor pick-up inspection for iron chips (e.g. Number of teeth, damaged teeth)
lSensor connector engagement inspection
lWheel speed sensor path harness and connector inspection
Is inspection result OK?
YES >> Normal
NO >> Wheel speed sensor and rotor lines repair
Symptom 6: ESP OFF Indicator Lamp Does Not IlluminateEFS001AX
Inspection procedure
1.ESP OFF INDICATOR LAMP INSPECTION
Disconnect the ESP/TCS/ABS control unit connector.
Does the ABS warning lamp and ESP OFF indicator lamp illuminate?
YES >> ESP/TCS/ABS control unit malfunction. Repair or replace the control unit.
NO >> Combination meter system malfunction. Check the combination meter.

BRC-116
[ESP/TCS/ABS]
TROUBLE DIAGNOSIS
Symptom 7: SLIP Indicator Lamp Does Not Illuminate
EFS001AY
Inspection procedure
1.SLIP INDICATOR LAMP BURNED-OUT BULB INSPECTION
Check for continuity between the power supply terminal of meter and terminal of ABS warning lamp.
Is inspection result OK?
OK >> GO TO 2.
NG >> Circuit malfunction in SLIP indicator lamp or combination meter
2.SLIP INDICATOR LAMP POWER CIRCUIT INSPECTION
Disconnect the meter connector. Check that the voltage between the vehicle-side harness terminal and body
ground is battery voltage (Approx. 12V).
Is inspection result OK?
YES >> GO TO 3.
NO >>
lFuse inspection
lInspection for harness and connectors between fuse block and meter
lCheck the power supply circuit (battery and ignition switch circuit).
3.SLIP INDICATOR LAMP HARNESS INSPECTION
1. Disconnect connectors for the ESP/TCS/ABS control unit and meter vehicle-side harness.
2. Check the harness between the meter and the ESP/TCS/ABS control unit for an open/shorted circuit.
Is inspection result OK?
OK >> GO TO 4.
NG >> Repair or replace the disconnected harness.
4.SLIP INDICATOR LAMP CONNECTOR INSPECTION
Check connectors for the ESP/TCS/ABS control unit and meter vehicle-side harness.
Is inspection result OK?
YES >> Connect connectors, and perform the self-diagnosis. The vehicle harness has the intermediate
connector. Refer to the vehicle wiring diagram, always check it.
NG >> Repair or replace the disconnected connector.
Symptom 8: During ESP/TCS/ABS Control, Vehicle Behavior is Jerky.EFS001AZ
Inspection procedure
1.ENGINE SPEED SIGNAL INSPECTION
Perform²DATA MONITOR²with CONSULT-II for the ESP/TCS/ABS control unit.
Is the engine speed at idle 400 rpm or higher?
YES >> Normal
NO >> GO TO 2.
2.SELF-DIAGNOSIS RESULT CHECK 1
Perform the ESP/TCS/ABS control unit self-diagnosis.
Is the self-diagnosis results displayed?
YES >> After checking and repairing the applicable item, perform the ESP/TCS/ABS control unit self-
diagnosis again.
NO >> GO TO 3.

TROUBLE DIAGNOSIS
BRC-117
[ESP/TCS/ABS]
C
D
E
G
H
I
J
K
L
MA
B
BRC
3.ECM SELF-DIAGNOSIS RESULT CHECK
Perform the ECM self-diagnosis.
Is the self-diagnosis results indicated?
YES >> Repair or replace the camshaft position sensor system.
NO >> GO TO 4.
4.SELF-DIAGNOSIS RESULT 2
Disconnect connectors for the ESP/TCS/ABS control unit and ECM, and reconnect them correctly to perform
the self-diagnosis again.
Is inspection result OK?
OK >> GO TO 5.
NG >> Connector malfunction. Repair or replace the connector.
5.SELF-DIAGNOSIS RESULT CHECK 3
Perform the 4WD control unit self-diagnosis.
Is inspection result OK?
OK >> GO TO 6.
NG >> Repair or replace the applicable part.
6.SELF-DIAGNOSIS RESULT CHECK 4
Perform the ESP/TCS/4WD control unit self-diagnosis again.
Is the self-diagnosis results displayed?
YES >> Repair or replace the applicable item.
NO >> GO TO 7.
7.CIRCUIT CHECK BETWEEN ESP/TCS/ABS CONTROL UNIT AND ECM
1. Disconnect connectors for the ESP/TCS/ABS control unit and ECM.
2. Check the engine speed signal harness between the ESP/TCS/ABS control unit and ECM for an open/
shorted circuit.
3. Check connectors for the ESP/TCS/ABS control unit and ECM.
Is inspection result OK?
OK >> Inspection End
NG >> Repair or replace the applicable item and perform the ESP/TCS/ABS control unit self-diagnosis
again.

CL-4
NOISE, VIBRATION, AND HARSHNESS (NVH) TROUBLESHOOTING
NOISE, VIBRATION, AND HARSHNESS (NVH) TROUBLESHOOTING
PFP:00003
NVH Troubleshooting ChartECS004JZ
Use the chart below to help you find the cause of the symptom. The numbers indicate the order of the inspec-
tion. If necessary, repair or replace these parts.
Reference pageCL-5CL-8CL-9CL-11
Refer to EM section.EM-61
,EM-184
CL-13CL-15CL-15CL-15CL-15CL-15CL-15CL-15CL-15CL-16CL-16CL-16CL-16
SUSPECTED PARTS (Possible cause)
CLUTCH PEDAL (Free play out of adjustment)
CLUTCH LINE (Air in line)
MASTER CYLINDER PISTON CUP (Damaged)
OPERATING CYLINDER PISTON CUP (Damaged)
ENGINE MOUNTING (Loose)
RELEASE BEARING (Worn, dirty or damaged)
CLUTCH DISC (Out of true)
CLUTCH DISC (Runout is excessive)
CLUTCH DISC (Lining broken)
CLUTCH DISC (Dirty or burned)
CLUTCH DISC (Oily)
CLUTCH DISC (Worn out)
CLUTCH DISC (Hardened)
CLUTCH DISC (Lack of spline grease)
DIAPHRAGM SPRING (Damaged)
DIAPHRAGM SPRING (Out of tip alignment)
PRESSURE PLATE (Distortion)
FLYWHEEL (Distortion)
SymptomClutch grabs/chatters 1 2 2 2 2 2
Clutch pedal spongy 1 2 2
Clutch noisy 1
Clutch slips 1 2 2 3 4 5
Clutchdoesnotdisengage 1234 55555 5667

CL-6
CLUTCH PEDAL
FREE PLAY INSPECTION
lPress the clutch pedal by hand until certain resistance can be
felt. Using a scale, check that the free play is within the specified
range.
CLEARANCE CHECK
1. Start the engine and let it idle.
2. Apply parking brake.
3. Depress the brake pedal.
4. Fully depress clutch pedal and shift to 1st gear.
5. Release clutch pedal gradually. Stop releasing the pedal at the
point where the clutch is about to be engaged. Using a scale,
check the clearance between the clutch pedal and floor panel to
see if it is within the specified range.
NOTE:
Pedal height at clutch disengagement varies slightly from the clutch engagement point.Despite this, pedal
height at clutch engagement is commonly used for both cases in order to simplify they the inspection.
Removal and InstallationECS001WC
NOTE:
Install clutch pedal assembly and adjust the pedal height. Tighten stopper bolt to the specified torque.Pedalfreeplay :9-16mm(0.35-0.63in)
MAA0023D
Pedal height when the clutch disengages:
85 mm (0.335 in) or more
MAA0024D
SCIA0337E
1 Pedal bracket assembly 2 Fulcrum pin 3 Clutch switch
4 Stopper bolt 5 Lock nut 6 Bushing
7 Bushing 8 Snap pin 9 Stopper rubber
10 Clutch pedal 11 Bushing 12 Clevis pin
13 Stopper rubber 14 Bushing 15 Assist spring

CL-16
CLUTCH DISC, CLUTCH COVER AND FLYWHEEL
Clutch cover
Check diaphragm spring lever claws for unevenness with the lever
still on the vehicle. If they exceed the tolerance, adjust lever height
using a diaphragm adjusting wrench (special service tool).
lCheck clutch cover thrust ring for wear or breakage. If wear or
breakage is found, replace clutch cover assembly.
NOTE:
lWorn thrust ring will generate a beating noise when tapped at
therivetwithahammer.
lBroken thrust ring will make a clinking sound when cover is
shaken up and down.
lIf a trace of burn or discoloration is found on the clutch cover pressure plate to clutch disk contact surface,
repair the surface with sandpaper. If surface is damaged or distorted, replace the assembly.
Flywheel runout
Using a dial gauge, measure runout at the flywheel clutch contact
surface. If runout is outside the specification, replace the flywheel. If
a trace of burn or discoloration is found on the surface, repair it with
sandpaper.
CAUTION:
Measure it at flywheel outer face (not on knock pin and clutch
cover mounting hole).
INSTALLATION
1. Apply recommended Grease to clutch disk and input shaft splines.
CAUTION:
Be sure to apply grease to the points specified. Otherwise, noise, poor disengagement, or damage
to the clutch may result. Excessive grease may cause slip or judder. Wipe off any grease oozing
from the parts.
2. Install clutch disk and clutch cover. Pre-tighten mounting bolts
and install clutch aligning bar.
3. Tighten clutch cover attaching bolts evenly in two steps in the
order shown in the figure.
4. Install manual transaxle. Refer toMT-16, "
Removal and Installation"
Tolerance for diaphragm spring lever unevenness:
0.7 mm (0.028 in)
SCL466-C
Allowable flywheel runout:
Vehicles with QR20DE:EM-89, "
Flywheel Deflec-
tion"
Vehicles with
YD22DDTi:EM-208, "Flywheel Deflec-
tion"
AEM100
Engine type Tool number
QR20DE KV30100100
YD22DDTi ST20630000
Tightening torque:
First step : 9.9 - 19 N·m (1.0 - 2.0 kg·m, 7 - 14 ft·lb)
Final step : 35 - 44 N·m (3.5 - 4.5 kg·m, 26 - 32 ft·lb)SCIA0909E

SERVICE DATA AND SPECIFICATIONS (SDS)
CL-17
D
E
F
G
H
I
J
K
L
MA
B
CL
SERVICE DATA AND SPECIFICATIONS (SDS)PFP:00030
Clutch Control SystemECS004UY
Clutch Master CylinderECS004UZ
Clutch Operating CylinderECS004V0
Clutch DiskECS001WM
Clutch CoverECS001WN
Clutch PedalECS001WL
Type of clutch control Hydraulic
Inner diameter15.87 mm (5/8 in)
Inner diameter19.05 mm (3/4 in)
Engine type QR20DE YD22DDTi
Model240
Facing size (outer dia. x inner dia.thick-
ness)240 x 160 x 3.5 (9.45 x 6.30 x 0.138)
Thickness of disc assembly with load7.85 - 8.35 mm (0.391 - 0.3287 in) with
4,904 N (500 kg,1,103lb)7.85 - 8.35 mm (0.3.91 - 0.3287 in) with
5,690 N (580.2 kg, 1,279 lb)
Wear limit of facing surface to rivet head 0.3 mm (0.012 in)
Runout limit/diameter of the area to be
measured (mm)1.0 mm (0.04 in) or less/ 230 mm (9.06 in) dai.
Maximum allowable spline backlash 1.0 mm (0.04 in)
Engine type QR20DE YD22DDTi
Model240
Full-load 4904 N (500 kg, 1,103lb) 5,690 N (580.2 kg, 1,279 lb)
Diaphragm spring lever height 37.0 - 39.0 mm (1.46 - 1.54 in)
Uneven limit diaphragm spring toe height 0.7 mm (0.028 in) or less
Engine type QR20DE YD22DDTi
Model240
Pedal height 161 - 171mm (6.34 - 6.73 in)
Pedal height at clutch disengagement 86.1 mm (3.390 in) or more 81.9 mm (3.224 in) or more
Pedal free play 9 - 16 mm (0.35 - 0.63 in)
Clearance between clutch switch
thread end and stopper rubber0.1 - 1.0 mm (0.04 - 0.004 in)