2003 NISSAN ALMERA N16 manual transmission

ON-VEHICLE SERVICE
AT-407
[ALL]
D
E
F
G
H
I
J
K
L
MA
B
AT
6. Remove control valve assembly by removing fixing bolts.
Bolt length, number and location:
●Be careful not to drop manual valve and servo release accumulator return springs.
7. Disassemble and inspect control valve assembly if necessary. Refer to AT- 4 0 6 , "
Control Valve Assembly
and Accumulators" .
8. Remove servo release and N-D accumulators by applying com-
pressed air if necessary.
●Hold each piston with a rag.
INSTALLATION
●Tighten fixing bolts to specification.
●Set manual shaft in Neutral position, then align manual
plate with groove in manual valve.
●After installing control valve assembly to transmission
case, make sure that selector lever can be moved to all
positions.
AAT260A
Bolt symbol A B C
Bolt length “ ” mm (in)40.0 mm
(1.575 in)33.0 mm
(1.299 in)43.5 mm
(1.713 in)
Number of bolts 5 6 2
SAT935J
: 7 - 9 N-m (0.7 - 0.9 kg-m, 61 - 78 in-lb)
SAT497H

AT-420
[ALL]
DISASSEMBLY
b. Remove snap ring from terminal body.
c. Push terminal body into transmission case and draw out sole-
noid valve harness.
10. Remove manual valve from control valve assembly as a precau-
tion.
11. Remove return spring from servo release accumulator piston.
12. Remove servo release accumulator piston with compressed air.
13. Remove O-rings from servo release accumulator piston.
14. Remove N-D accumulator piston and return spring with com-
pressed air.
15. Remove O-rings from N-D accumulator piston.
MCIB9013E
SAT017D
SAT877J
SAT019DA
SAT020D

AT-432
[ALL]
REPAIR FOR COMPONENT PARTS
REPAIR FOR COMPONENT PARTS
PFP:00000
Manual ShaftECS007TA
COMPONENTS
REMOVAL
1. Remove detent spring from transmission case.
2. Drive out manual plate retaining pin.
SAT481J
SAT313G
AAT486

REPAIR FOR COMPONENT PARTS
AT-433
[ALL]
D
E
F
G
H
I
J
K
L
MA
B
AT
3. Drive and pull out parking rod plate retaining pin.
4. Remove parking rod plate from manual shaft.
5. Draw out parking rod from transmission case.
6. Pull out manual shaft retaining pin.
7. Remove manual shaft and manual plate from transmission case.
8. Remove manual shaft oil seal.
INSPECTION
●Check component parts for wear or damage. Replace if necessary.
INSTALLATION
1. Install manual shaft oil seal.
●Apply ATF to outer surface of oil seal.
AAT534
SAT049F
SAT080D
SAT081D

AT-434
[ALL]
REPAIR FOR COMPONENT PARTS
2. Install manual shaft and manual plate.
3. Align groove of manual shaft and hole of transmission case.
4. Install manual shaft retaining pin.
5. Install parking rod to parking rod plate.
6. Set parking rod assembly onto manual shaft.
7. Drive manual plate retaining pin and parking rod plate retaining
pin.
●Both ends of pin should protrude.
8. Install detent spring.
SAT610H
AAT487
SAT078D
AAT485
SAT313G

AT-512
[ALL]
ASSEMBLY
18. Install control valve assembly.
a. Insert manual valve into control valve assembly.
●Apply ATF to manual valve.
b. Pass solenoid harness through transmission case and install
terminal body on transmission case by pushing it.
c. Install stopper ring to terminal body.
d. Tighten bolts A , B and C .
Bolt length, number and location:
SAT017D
AAT261A
: 7 - 9N·m (0.7 - 0.9 kg-m, 61 - 78 in-lb)
BoltABC
Bolt length “ ”40 mm
(1.57 in)33 mm
(1.30 in)43.5 mm
(1.713 in)
Number of bolts 5 6 2
AAT260A

ASSEMBLY
AT-513
[ALL]
D
E
F
G
H
I
J
K
L
MA
B
AT
19. Install oil pan.
a. Attach a magnet to oil pan.
b. Install new oil pan gasket on transmission case.
c. Install oil pan on transmission case.
●Always replace oil pan bolts as they are self-sealing
bolts.
●Tighten four bolts in a criss-cross pattern to prevent dis-
location of gasket.
d. Tighten drain plug to specified torque.
20. Install park/neutral position (PNP) switch.
a. Set manual shaft in P position.
b. Temporarily install park/neutral position (PNP) switch on manual
shaft.
c. Move selector lever to N position.
d. Use a 4 mm (0.16 in) pin for this adjustment.
i. Insert the pin straight into the manual shaft adjustment hole.
ii. Rotate park/neutral position (PNP) switch until the pin can also
be inserted straight into hole in park/neutral position (PNP)
switch.
e. Tighten park/neutral position (PNP) switch fixing bolts. Refer to
AT- 4 1 3 , "
OVERHAUL" .
f. Remove pin from adjustment hole after adjusting park/neutral
position (PNP) switch.
SAT418D
SAT128E
SAT023JB
SAT426DB

Starting system...............................................SC-13
Steering linkage ..............................................ST-15
Steering switch................................................EL-41
Steering wheel and column ............................ST-10
Steering wheel play ..........................................ST-6
Steering wheel turning force .............................ST-8
Stop lamp switch (QG engine) ......EC-361, EC-630
Stop lamp <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
110011001100110011[.EL-58
STOP/L - Wiring diagram................................EL-58
Striking rod (M/T) ...............................MT-32, 56, 94
Strut (front) <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
11[....SU-9
Strut (rear) <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
110011[..SU-20
Sub-gear (M/T) .........................................MT-31, 55
Sun roof, electric ...........................................EL-249
Sunload sensor...........ATC-106, ATC-108, ATC-118
Sunroof<0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
1100110011001100110011[....BT-60
Super lock <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
11001100110028[L-301
Supplemental restraint system - Wiring
diagram <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
1100110011001100110035[S-46
Supplemental Restraint System .....................RS-20
Symbols and abbreviations..............................GI-11
Symptom matrix chart
(QG engine)..................................EC-70, EC-449
Symptom matrix chart (YD engine)................EC-53
Synchronizer (M/T) ............................MT-31, 55, 93
System readiness test (SRT) code
(QG engine) ................................................EC-40
T
Tachometer <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
1100110028[L-110
Tail lamp <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
110011001100110011[...EL-55
TCM circuit diagram ........................................AT-15
TCM inspection table .......................AT-107, AT-303
Thermostat................................................LC-15,40
Three way catalyst function
(QG engine) ..............................................EC-247
Three way catalyst precautions.........................GI-6
Throttle body (QG engine) .............................EM-18
Throttle control motor relay
(QG engine)................................EC-286, EC-587
Throttle position sensor (TPS)
(QG engine) ..EC-200, EC-206, EC-336, EC-342,
EC-344, EC-526, EC-532, EC-609,
EC-615, EC-617
Throttle position switch ....................AT-244, AT-340
Throttle valve closed position learning
(QG engine)..................................EC-31, EC-426
Throwout bearing - See Clutch release
bearing ..................................................CL-17,20
Tie-rod ball joints.............................................ST- 1 9
Tie-rod <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
1100110011001100110011[.....ST-15
Tightening torque of standard bolts.................GI-50
Timing chain (QG engine)..............................EM-47
Timing chain (YD engine) ..............................EM-20
Tire size <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
110011001100110011[....GI-44
Torque converter installation ............AT-412, AT-509
Tow truck towing ..............................................GI-48
TPS1 - Wiring diagram
(QG engine)................................EC-208, EC-534TPS2 - Wiring diagram
(QG engine) ................................EC-338, EC-611
TPS3 - Wiring diagram
(QG engine)................................EC-202, EC-528
Transmission case (M/T) ...................MT-30, 54, 92
Tread-FR&RR (Dimensions)............................GI-44
Trim <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
1100110011001100110011001100110011[......BT-31
Trouble diagnoses ...........................................GI-32
Trunk lid finisher..............................................BT- 4 5
Trunk lid opener - See Trunk lid .....................BT-10
Trunk lid trim <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
11[BT-45
Trunk lid <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
110011001100110011[...BT-10
Trunk room lamp ...........................................EL-108
Trunk room trim...............................................BT-45
TURN - Wiring diagram ..................................EL-71
Turn signal lamp .............................................EL-67
Two trip detection logic
(QG engine)..................................EC-36, EC-430
Two-pole lift <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
11[..GI-47
U
Under body <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
11001100110025[T- 7 7
V
Vacuum hose (brake system).........................BR-22
Vacuum hose drawing (Engine control)
(QG engine)..................................EC-22, EC-417
Vacuum pump.................................................BR-23
Valve clearance (YD engine) .........................EM-59
Valve guide (QG engine) ...............................EM-63
Valve guide (YD engine) ................................EM-50
Valve lifter<0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
110011[...EM-41
Valve seat (QG engine) .................................EM-64
Valve seat (YD engine) ..................................EM-52
Valve spring (QG engine) ..............................EM-66
Valve spring (YD engine) ...............................EM-54
Vehicle speed sensor (VSS)
(QG engine)................................EC-258, EC-679
Vehicle speed sensor (VSS)
(YD engine)...............................................EC-105
Ventilation air filter (manual A/C) ...................HA-95
Ventilation air filter ......................................ATC-129
Viscosity number (SAE) .................................MA-20
Viscous coupling (FF M/T) .............................MT-93
VSS - Wiring diagram (YD engine) ..............EC-105
W
WARN - Wiring diagram ...............................EL-130
Warning chime ..............................................EL-136
Warning lamps ..............................................EL-129
Washer, front .................................................EL-158
Water pump ..............................................LC-14, 38
Water temperature gauge .............................EL-110
Weatherstrip - See Exterior ............................BT-47
GI
MA
EM
LC
EC
FE
CL
MT
AT
AX
SU
BR
ST
RS
BT
HA
SC
EL
ALPHABETICAL INDEX
IDX-9