2003 LINCOLN AVIATOR engine

•Drive cautiously. If you hear the chains rub or bang against your
vehicle, stopand re-tighten the chains. If this does not work, remove
the chains to prevent damage to your vehicle.
•If possible, avoid fully loading your vehicle.
•Remove the tire chains when they are no longer needed. Do not use
tire chains on dry roads.
•The suspension insulation and bumpers will help prevent vehicle
damage. Do not remove these components from your vehicle when
using snow tires and chains.
•Do not exceed 48 km/h (30 mph) with tire chains on your vehicle.
MOTORCRAFTPARTNUMBERS
Component 4.6L DOHC V8 engine
Engine air filter element FA-1695
Fuel filter FG-1068
Battery BXT-65-650
Oil filter FL-820-S
PCV valve EV-261
Spark plugs* AWSF-32EM
* Refer to Vehicle Emissions Control Information (VECI) decal for spark
plug gap information.
REFILL CAPACITIES
Fluid Ford Part
NameApplication Capacity
Brake fluid Motorcraft High
Performance
DOT 3 Motor
Vehicle Brake
FluidAll Fill to max line
on reservoir
Engine oil
(including filter
change)Motorcraft SAE
5W-20 Premium
Synthetic Blend
Motor Oil4.6L 5.7L
(6.0 quarts)
Maintenance and Specifications
270

Fluid Ford Part
NameApplication Capacity
Fuel tank N/A All 85.2L
(22.5 gallons)
Power steering
fluidMotorcraft
MERCONAT FAll Fill between the
MIN and MAX
lines on
reservoir
Transmission
fluid
1Motorcraft
MERCONV
AT FAutomatic
transmissions
only.10.4L
(11.4 quarts)2
Transfer case Motorcraft
MERCONAT FAWD 1.25L
(1.3 quarts)
4WD 1.4L
(1.5 quarts)
Engine coolant
3Motorcraft
Premium Engine
Coolant
(green-colored)
orMotorcraft
Premium Gold
Engine Coolant
(yellow-colored)4.6L 19.0L
(20.1 quarts)
Front axle
lubricantMotorcraft SAE
80W-90
Premium Rear
Axle Lubricant4x4/AWD
vehicles1.3L
(1.4 quarts)
Rear axle
lubricant
4Motorcraft SAE
75W-140 High
Performance
Synthetic Rear
Axle LubricantConventional
Axle1.7L
(3.5 pints)
Maintenance and Specifications
271

LUBRICANTSPECIFICATIONS
ItemFord Part
Name or
equivalentFord Part
NumberFord
Specification
Body hinges,
latches, door
striker plates
and rotors, seat
tracks, fuel filler
door hinge and
spring, hood
latch, auxiliary
latch, seat
tracksMulti-Purpose
Grease or
Multi-Purpose
Grease SprayXG-4 or
F5AZ-19G209-AAESR-M1C159-A
Brake fluidMotorcraft High
Performance
DOT 3 Motor
Vehicle Brake
FluidPM-1ESA-M6C25-A,
DOT 3
Driveshaft, slip
spline, universal
jointsMotorcraft
Premium Long
Life GreaseXG-1-C or
XG-1-KESA-M1C75-B
Engine coolant Motorcraft
Premium Engine
Coolant
(green-colored)VC-4-A (US) or
CXC-10
(Canada)ESE-M97B44-A
Motorcraft
Premium Gold
Engine Coolant
(yellow-colored)VC-7–A WSS-
M97B51-A1
Engine oilMotorcraft SAE
5W20 Premium
Synthetic Blend
Motor OilXO -5W20-QSPWSS-M2C153-H
with API
Certification
Mark
Maintenance and Specifications
273

ENGINE DATA
VEHICLE DIMENSIONS
Vehicle dimensions mm (in)
(1) Overall length 4909 (193.3)
(2) Vehicle width (body) 1877 (73.9)
(3) Vehicle width (including
mirrors)2132 (83.9)
(4) Maximum height* 1813.5 (71.4)
(5) Wheelbase 2889 (113.7)
(6) Track width, front 1547 (60.9)
(6) Track width, rear 1554 (61.2)
* P245 tire with roof rack
5
1
Maintenance and Specifications
275

Vehicle identification number (VIN)
The vehicle identification number is
attached to a metal tag and is
located on the driver side
instrument panel. (Please note that
in the graphic XXXX is
representative of your vehicle
identification number.)
Engine number
The engine number (the last eight numbers of the vehicle identification
number) is stamped on the engine block and transmission.
XXXXXXXXXXXXXXXXX
Maintenance and Specifications
277

FORD ACCESSORIES FOR YOUR VEHICLE
A wide selection of genuine Ford accessories are available for your
vehicle through your local authorized Ford, Lincoln Mercury or Ford of
Canada dealer. These quality accessories have been specifically
engineered to fulfill your automotive needs; they are custom designed to
complement the style and aerodynamic appearance of your vehicle. In
addition, each accessory is made from high quality materials and meets
or exceeds Ford’s rigorous engineering and safety specifications. Ford
Motor Company will repair or replace any properly dealer-installed Ford
accessory found to be defective in factory-supplied materials or
workmanship during the warranty period, as well as any component
damaged by the defective accessory. The accessory will be warranted for
whichever provides you the greatest benefit:
•12 months or 20,000 km (12,000 miles) (whichever occurs first), or
•The remainder of your new vehicle limited warranty.
This means that genuine Ford accessories purchased along with your
new vehicle and installed by the dealer are covered for the full length of
your New Vehicle’s Limited Warranty — 3 years or 60,000 km (36,000 miles)
(whichever occurs first). Contact your dealer for details and a copy of
the warranty.
Not all accessories are available for all models.
Vehicle Security
Styled wheel locks
Vehicle security systems
Underbody security lighting
Comfort and convenience
Cargo net
Cargo organizer
Cargo shade
Cargo tray
Center console
Engine block heater
Home link
Keyless entry
Navigation system
Accessories
278

Cargo liners, interior
Carpet floor mats
Door edge guards
Flat splash guards
Fog lamps
Front end covers (full and sport)
Front hood deflectors
Locking gas cap
Molded splash guards
Secure start — emergency battery start
Side window air deflectors
Universal floor mats
For maximum vehicle performance, keep the following information in
mind when adding accessories or equipment to your vehicle:
•When adding accessories, equipment, passengers and luggage to your
vehicle, do not exceed the total weight capacity of the vehicle or of
the front or rear axle (GVWR or GAWR as indicated on the Safety
compliance certification label). Consult your dealer for specific weight
information.
•The Federal Communications Commission (FCC) and Canadian Radio
Telecommunications Commission (CRTC) regulate the use of mobile
communications systems - such as two-way radios, telephones and
theft alarms - that are equipped with radio transmitters. Any such
equipment installed in your vehicle should comply with FCC or CRTC
regulations and should be installed only by a qualified service
technician.
•Mobile communications systems may harm the operation of your
vehicle, particularly if they are not properly designed for automotive
use or are not properly installed. When operated, such systems may
cause the engine to stumble or stall or cause the transmission to be
damaged or operate improperly. In addition, such systems may be
damaged or their performance may be affected by operating your
vehicle. (Citizens band [CB] transceivers, garage door openers and
other transmitters with outputs of five watts or less will not ordinarily
affect your vehicle’s operation.)
•Ford cannot assume responsibility for any adverse effects or damage
that may result from the use of such equipment.
Accessories
280

A
ABS (see Brakes) .....................168
Accessory delay ..........................73
Air bag supplemental
restraint system ........143–144, 147
and child safety seats ............145
description ......................144, 147
disposal ....................................151
driver air bag ..................146, 148
indicator light ...................12, 150
operation .........................146, 148
passenger air bag ...........146, 148
side air bag ..............................147
Air cleaner filter .......................270
Air conditioning ..........................41
auxiliary heater and air
conditioner ................................47
All Wheel Drive (AWD),
driving off road .........................181
Ambulance packages ....................7
Antifreeze
(see Engine coolant) ................251
Anti-lock brake system
(see Brakes) ......................168–169
Anti-theft system ......................117
arming the system ..................117
disarming a triggered
system .....................................118
Audio system (see Radio) ...18, 27
Automatic transmission
driving an automatic
overdrive .................................176
fluid, adding ............................265
fluid, checking ........................265
fluid, refill capacities ..............270
fluid, specification ..................275
Auxiliary power point .................69Axle
lubricant
specifications ..................273, 275
refill capacities ........................270
B
Battery .......................................249
acid, treating emergencies .....249
charging system warning
light ............................................12
jumping a disabled battery ....219
maintenance-free ....................249
replacement, specifications ...270
servicing ..................................249
BeltMinder .................................139
Brakes ........................................167
anti-lock ...........................168–169
anti-lock brake system
(ABS) warning light .........12, 169
brake warning light ..................11
fluid, checking and adding ....265
fluid, refill capacities ..............270
fluid, specifications .........273, 275
lubricant
specifications ..................273, 275
parking ....................................169
shift interlock ..........................174
Bulbs ............................................56
C
Calculating load ........................193
Capacities for refilling fluids ....270
Cargo cover ...............................102
CD-single premium .....................18
Cell phone use ............................98
Certification Label ....................276
Changing a tire .........................211
Index
281