2003 JEEP GRAND CHEROKEE seat belt

FASTENER USAGE
DESCRIPTION - FASTENER USAGE
WARNING: USE OF AN INCORRECT FASTENER
MAY RESULT IN COMPONENT DAMAGE OR PER-
SONAL INJURY.
Fasteners and torque specifications references in
this Service Manual are identified in metric and SAE
format.
During any maintenance or repair procedures, it is
important to salvage all fasteners (nuts, bolts, etc.)
for reassembly. If the fastener is not salvageable, a
fastener of equivalent specification must be used.
THREADED HOLE REPAIR
DESCRIPTION - THREADED HOLE REPAIR
Most stripped threaded holes can be repaired using
a Helicoilt. Follow the vehicle or Helicoiltrecommen-
dations for application and repair procedures.
INTERNATIONAL SYMBOLS
DESCRIPTION - INTERNATIONAL SYMBOLS
The graphic symbols illustrated in the following
International Control and Display Symbols Chart are
used to identify various instrument controls. The
symbols correspond to the controls and displays that
are located on the instrument panel.
INTERNATIONAL SYMBOLS
1 High Beam 13 Rear Window Washer
2 Fog Lamps 14 Fuel
3 Headlamp, Parking Lamps, Panel Lamps 15 Engine Coolant Temperature
4 Turn Warning 16 Battery Charging Condition
5 Hazard Warning 17 Engine Oil
6 Windshield Washer 18 Seat Belt
7 Windshield Wiper 19 Brake Failure
8 Windshield Wiper and Washer 20 Parking Brake
9 Windscreen Demisting and Defrosting 21 Front Hood
10 Ventilating Fan 22 Rear hood (Decklid)
11 Rear Window Defogger 23 Horn
12 Rear Window Wiper 24 Lighter
4 INTRODUCTIONWJ

(2) Install new belt (Fig. 4). Route the belt around
all pulleys except the idler pulley. Rotate the ten-
sioner arm until it contacts its stop position. Route
the belt around the idler and slowly let the tensioner
rotate into the belt. Make sure the belt is seated onto
all pulleys.
(3) With the drive belt installed, inspect the belt
wear indicator (Fig. 5). On 4.0L Engines, the indica-
tor mark must be between the minimum and maxi-
mum marks. If the measurement exceedes this
specification replace the serpentine accessory drive
belt.DRIVE BELTS - 4.7L
DIAGNOSIS AND TESTING ± SERPENTINE
DRIVE BELT
When diagnosing serpentine drive belts, small
cracks that run across ribbed surface of belt from rib
to rib (Fig. 6), are considered normal. These are not a
reason to replace belt. However, cracks running along
a rib (not across) arenotnormal. Any belt with
cracks running along a rib must be replaced (Fig. 6).
Also replace belt if it has excessive wear, frayed cords
or severe glazing.
Refer to SERPENTINE DRIVE BELT DIAGNOSIS
CHART for further belt diagnosis.
Fig. 5 Accessory Drive Belt Wear Indicator
1 - INDICATOR MARK
2 - MINIMUM TENSION MARK
3 - MAXIMUM TENSION MARK
Fig. 6 Serpentine Accessory Drive Belt Wear
Patterns
1 - NORMAL CRACKS BELT OK
2 - NOT NORMAL CRACKS REPLACE BELT
7 - 20 ACCESSORY DRIVEWJ
DRIVE BELTS - 4.0L (Continued)

INSTALLATION - 4.7L ENGINE
NOTE: The belt routing schematics are published
from the latest information available at the time of
publication. If anything differs between these sche-
matics and the Belt Routing Label, use the sche-
matics on Belt Routing Label. This label is located
in the engine compartment.
Belt tension is not adjustable. Belt adjustment is
maintained by an automatic ( spring load ) belt ten-
sioner.
(1) Check condition of all pulleys.
CAUTION: When installing the serpentine accessory
drive belt, the belt MUST be routed correctly. If not,
the engine may overheat due to the water pump
rotating in the wrong direction (Fig. 7).
(2) Install new belt (Fig. 7). Route the belt around
all pulleys except the idler pulley. Rotate the ten-
sioner arm until it contacts its stop position. Route
the belt around the idler and slowly let the tensioner
rotate into the belt. Make sure the belt is seated onto
all pulleys.(3) With the drive belt installed, inspect the belt
wear indicator (Fig. 8). On 4.7L Engines the gap
between the tang and the housing stop ( measure-
ment A ) must not exceed 24 mm (.94 inches).
Fig. 8 Accessory Drive Belt Wear Indicator
1 - AUTOMATIC TENSIONER ASSEMBLY
WJACCESSORY DRIVE 7 - 23
DRIVE BELTS - 4.7L (Continued)

OPERATION
The audio system components are designed to pro-
vide audio entertainment and information through
the reception, tuning and amplification of locally
broadcast radio signals in both the Amplitude Modu-
lating (AM) and Frequency Modulating (FM) com-
mercial frequency ranges. Electromagnetic radio
signals that are broadcast from a radio station
induce electrical modulations into the audio system
antenna mast. The antenna body and cable conduct
these weak signals from the antenna mast to the
radio. The radio then tunes and amplifies these weak
radio frequency signals into stronger electrical audio
signals that are required in order to operate the
audio system speakers. The speakers convert these
electrical signals into air movement, which repro-
duces the sounds being broadcast by the radio sta-
tion.
Some audio systems also offer the user the option
of selecting from and listening to prerecorded audio
cassette tapes, audio compact discs, or both. Regard-
less of the media type, the audio system components
provide the user with the ability to electronically
amplify and adjust the audio signals being repro-
duced by the speakers within the vehicle to suit the
preferences of the vehicle occupants.
The audio system components operate on battery
current received through a fuse in the Junction Block
(JB) on a fused ignition switch output (run-acc) cir-
cuit so that the system will only operate when the
ignition switch is in the On or Accessory positions.
On vehicles that are equipped with the optional
remote radio switches, the BCM receives hard wired
resistor multiplexed inputs from the remote radio
switches. The programming in the BCM allows it to
process those inputs and send the proper messages to
the radio receiver over the PCI data bus to control
the radio volume up or down, station seek up or
down, preset station advance, and mode advance
functions.On vehicles equipped with the optional memory
system, when the DDM receives a Driver 1 or Driver
2 memory recall input from the memory switch on
the driver side front door trim panel or a memory
recall message from the Remote Keyless Entry (RKE)
receiver in the PDM, the DDM sends a memory
recall message back to the radio receiver over the
PCI data bus to recall the radio station presets and
last station listened to information.
See the owner's manual in the vehicle glove box for
more information on the features, use and operation
of each of the available audio systems.
DIAGNOSIS AND TESTING - AUDIO
Any diagnosis of the Audio system should
begin with the use of the DRB IIItdiagnostic
tool. For information on the use of the DRB
IIIt, refer to the appropriate Diagnostic Service
Manual.
Refer to the appropriate wiring information. The
wiring information includes wiring diagrams, proper
wire and connector repair procedures, details of wire
harness routing and retention, connector pin-out
information and location views for the various wire
harness connectors, splices and grounds.
WARNING: DISABLE THE AIRBAG SYSTEM
BEFORE ATTEMPTING ANY STEERING WHEEL,
STEERING COLUMN, SEAT BELT TENSIONER, SIDE
AIRBAG, OR INSTRUMENT PANEL COMPONENT
DIAGNOSIS OR SERVICE. DISCONNECT AND ISO-
LATE THE BATTERY NEGATIVE (GROUND) CABLE,
THEN WAIT TWO MINUTES FOR THE AIRBAG SYS-
TEM CAPACITOR TO DISCHARGE BEFORE PER-
FORMING FURTHER DIAGNOSIS OR SERVICE. THIS
IS THE ONLY SURE WAY TO DISABLE THE AIRBAG
SYSTEM. FAILURE TO TAKE THE PROPER PRE-
CAUTIONS COULD RESULT IN ACCIDENTAL AIR-
BAG DEPLOYMENT AND POSSIBLE PERSONAL
INJURY.
WJAUDIO 8A - 3
AUDIO (Continued)

(2) Touch one ohmmeter test lead to a good clean
ground point on the vehicle fender. Touch the other
test lead to the outer crimp on the antenna coaxial
cable connector under the right end of the instru-
ment panel near the right cowl side inner panel.
Check the ohmmeter reading for continuity.
(3) There should be continuity. The ohmmeter
should register less than one ohm resistance. High or
infinite resistance indicates a loose, corroded, or
damaged connection between the antenna body and
the vehicle body or between the antenna body and
the antenna coaxial cable shield. If not OK, clean the
antenna body to fender mating surfaces and tighten
the antenna cap nut to specifications.
(4) Check the resistance again with an ohmmeter.
If the resistance is still more then one ohm, replace
the faulty antenna body and cable.
REMOVAL
WARNING: DISABLE THE AIRBAG SYSTEM
BEFORE ATTEMPTING ANY STEERING WHEEL,
STEERING COLUMN, SEAT BELT TENSIONER, SIDE
AIRBAG, OR INSTRUMENT PANEL COMPONENT
DIAGNOSIS OR SERVICE. DISCONNECT AND ISO-
LATE THE BATTERY NEGATIVE (GROUND) CABLE,
THEN WAIT TWO MINUTES FOR THE AIRBAG SYS-
TEM CAPACITOR TO DISCHARGE BEFORE PER-
FORMING FURTHER DIAGNOSIS OR SERVICE. THIS
IS THE ONLY SURE WAY TO DISABLE THE AIRBAG
SYSTEM. FAILURE TO TAKE THE PROPER PRE-
CAUTIONS COULD RESULT IN ACCIDENTAL AIR-
BAG DEPLOYMENT AND POSSIBLE PERSONAL
INJURY.
(1) Disconnect and isolate the battery negative
cable.
(2) Remove the scuff plate from the right front
door sill. (Refer to 23 - BODY/INTERIOR/DOOR
SILL SCUFF PLATE - REMOVAL) for the proce-
dures.
(3) Remove the trim panel from the right inner
cowl side.(Refer to 23 - BODY/INTERIOR/COWL
TRIM - REMOVAL) for the procedures.
(4) Reach under the passenger side of the instru-
ment panel near the right cowl side inner panel to
disconnect the antenna coaxial cable connector by
pulling it apart while twisting the metal connector
halves (Fig. 4). Do not pull on the cable.
(5) Remove the lower rear half of the inner liner
from the right front fender wheel house. (Refer to 23
- BODY/EXTERIOR/FRONT FENDER - REMOVAL)
for the procedures.
(6) Reach through the rear of the right front
fender wheel house opening to access and unseat the
antenna lead grommet from the hole in the right
cowl side outer panel.(7) Pull the antenna lead coaxial cable and connec-
tor out of the passenger compartment and into the
right front fender wheel house through the hole in
the right cowl side outer panel.
(8) Unscrew the antenna mast from the antenna
base (Fig. 5).
(9) Remove the plastic shroud from the antenna
base cap nut.
(10) Remove the antenna base cap nut using an
antenna nut wrench (Special Tool C-4816) (Fig. 6).
(11) Remove the antenna escutcheon from the
antenna base on the top of the right front fender.
(12) Lower the antenna base from the mounting
hole in the top of the right front fender.
(13) Remove the antenna base and lead from the
rear of the right front fender wheel house opening.
Fig. 4 Antenna Base and Lead Remove/Install
1 - BASE AND LEAD
2 - ESCUTCHEON
3 - MAST
4 - SHROUD
5 - CAP NUT
6 - RIGHT FRONT FENDER
7 - GROMMET
8 - CONNECTOR
WJAUDIO 8A - 9
ANTENNA BODY & CABLE (Continued)

The CD changer can only be serviced by an autho-
rized radio repair station. See the latest Warranty
Policies and Procedures manual for a current listing
of authorized radio repair stations.
OPERATION
The CD changer will only operate when the igni-
tion switch is in the On or Accessory positions, and
the radio is turned on. For more information on the
features, loading procedures and radio control func-
tions for the operation of the CD changer, see the
owner's manual in the vehicle glove box.
DIAGNOSIS AND TESTING - CD CHANGER
Following are tests that will help to diagnose the
hard wired components and circuits of the Compact
Disc (CD) changer unit. However, these tests may not
prove conclusive in the diagnosis of this unit. In
order to obtain conclusive testing of the CD changer
unit, the Programmable Communications Interface
(PCI) data bus network, the CD changer unit, the
radio receiver unit and any other electronic modules
that provide inputs to, or receive outputs from the
audio system must be checked.
Any diagnosis of the Audio system should
begin with the use of the DRB IIItdiagnostic
tool. For information on the use of the DRB
IIIt, refer to the appropriate Diagnostic Service
Manual.
Refer to the appropriate wiring information. The
wiring information includes wiring diagrams, proper
wire and connector repair procedures, details of wire
harness routing and retention, connector pin-out
information and location views for the various wire
harness connectors, splices and grounds.
WARNING: DISABLE THE AIRBAG SYSTEM
BEFORE ATTEMPTING ANY STEERING WHEEL,
STEERING COLUMN, SEAT BELT TENSIONER, SIDE
AIRBAG, OR INSTRUMENT PANEL COMPONENT
DIAGNOSIS OR SERVICE. DISCONNECT AND ISO-
LATE THE BATTERY NEGATIVE (GROUND) CABLE,
THEN WAIT TWO MINUTES FOR THE AIRBAG SYS-
TEM CAPACITOR TO DISCHARGE BEFORE PER-
FORMING FURTHER DIAGNOSIS OR SERVICE. THIS
IS THE ONLY SURE WAY TO DISABLE THE AIRBAG
SYSTEM. FAILURE TO TAKE THE PROPER PRE-
CAUTIONS COULD RESULT IN ACCIDENTAL AIR-
BAG DEPLOYMENT AND POSSIBLE PERSONAL
INJURY.
COMPACT DISC CHANGER INOPERATIVE
(1) Turn the ignition switch to the On position.
Turn the radio receiver on and check its operation. If
OK, go to Step 2. If not OK, (Refer to 8 - ELECTRI-
CAL/AUDIO/RADIO - OPERATION).(2) Turn the ignition switch to the Off position.
Disconnect and isolate the battery negative cable.
Disconnect the right body wire harness connector
from the CD changer connector receptacle. Check for
continuity between the power ground (Z17) circuit of
the right body wire harness connector for the CD
changer and a good ground. There should be continu-
ity. If OK, go to Step 3. If not OK, repair the open
power ground circuit to the radio receiver as
required.
(3) Reconnect the battery negative cable. Check for
battery voltage at the B(+) circuit cavity of the right
body wire harness connector for the CD changer. If
OK, go to Step 4. If not OK, go to Step 5.
(4) Turn the ignition switch to the On position.
Check for battery voltage at the ignition switch out-
put circuit cavity of the right body wire harness con-
nector for the CD changer. If OK, use a DRB scan
tool and the proper Diagnostic Procedures manual for
further diagnosis. If not OK, go to Step 6.
(5) Disconnect and isolate the battery negative
cable. Remove the radio receiver from the instrument
panel. Disconnect the 10 pin cable connector from the
radio receiver, but do not disconnect the other wire
harness connectors. Reconnect the battery negative
cable. Check for battery voltage at the B(+) circuit
cavity of the 10 pin connector receptacle on the radio
receiver. If OK, repair the open B(+) circuit to the CD
changer as required. If not OK, check for a shorted
B(+) circuit to the CD changer and repair as
required, then replace the faulty radio receiver.
(6) Turn the ignition switch to the Off position.
Disconnect and isolate the battery negative cable.
Remove the radio receiver from the instrument
panel. Disconnect the 10 pin cable connector from the
radio receiver, but do not disconnect the other wire
harness connectors. Reconnect the battery negative
cable. Turn the ignition switch to the On position.
Check for battery voltage at the ignition switch out-
put circuit cavity of the 10 pin connector receptacle
on the radio receiver. If OK, repair the open ignition
switch output circuit to the CD changer as required.
If not OK, check for a shorted ignition switch output
circuit to the CD changer and repair as required,
then replace the faulty radio receiver.
NO SOUND OR ONLY ONE CHANNEL SOUND
FROM CD CHANGER
(1) Turn the ignition switch to the On position.
Turn the radio receiver on and check its audio output
operation. If OK, go to Step 2. If not OK, (Refer to 8
- ELECTRICAL/AUDIO/SPEAKER - OPERATION).
(2) Disconnect and isolate the battery negative
cable. Disconnect the right body wire harness connec-
tor from the CD changer connector receptacle.
Remove the radio receiver from the instrument
WJAUDIO 8A - 13
CD CHANGER (Continued)

problem being diagnosed is related to one of the
symptoms listed below, be certain to check the
remote radio switches and circuits. (Refer to 8 -
ELECTRICAL/AUDIO/REMOTE SWITCHES -
OPERATION).
²Stations changing with no remote radio switch
input
²Radio memory presets not working properly
²Volume changes with no remote radio switch
input
²Remote radio switch buttons taking on other
functions
²CD player skipping tracks
²Mode (AM, FM, CD, CD changer) changes with
no remote radio switch input
²Remote radio switch inoperative.
For complete circuit diagrams, refer to the appro-
priate wiring information. The wiring information
includes wiring diagrams, proper wire and connector
repair procedures, details of wire harness routing
and retention, connector pin-out information and
location views for the various wire harness connec-
tors, splices and grounds.
WARNING: DISABLE THE AIRBAG SYSTEM
BEFORE ATTEMPTING ANY STEERING WHEEL,
STEERING COLUMN, SEAT BELT TENSIONER, SIDE
AIRBAG, OR INSTRUMENT PANEL COMPONENT
DIAGNOSIS OR SERVICE. DISCONNECT AND ISO-
LATE THE BATTERY NEGATIVE (GROUND) CABLE,
THEN WAIT TWO MINUTES FOR THE AIRBAG SYS-
TEM CAPACITOR TO DISCHARGE BEFORE PER-
FORMING FURTHER DIAGNOSIS OR SERVICE. THIS
IS THE ONLY SURE WAY TO DISABLE THE AIRBAG
SYSTEM. FAILURE TO TAKE THE PROPER PRE-
CAUTIONS COULD RESULT IN ACCIDENTAL AIR-
BAG DEPLOYMENT AND POSSIBLE PERSONAL
INJURY.
CAUTION: The speaker output of the radio receiver
is a ªfloating groundº system. Do not allow any
speaker lead to short to ground, as damage to the
radio receiver may result.
(1) Check the fused B(+) fuse in the junction block.
If OK, go to Step 2. If not OK, repair the shorted cir-
cuit or component as required and replace the faulty
fuse.
(2) Check for battery voltage at the fused B(+) fuse
in the junction block. If OK, go to Step 3. If not OK,
repair the open fused B(+) circuit to the Power Dis-
tribution Center (PDC) fuse as required.
(3) Check the fused ignition switch output (acc/
run) fuse in the junction block. If OK, go to Step 4. If
not OK, repair the shorted circuit or component as
required and replace the faulty fuse(s).(4) Turn the ignition switch to the On position.
Check for battery voltage at the fused ignition switch
output (acc/run) fuse in the junction block. If OK, go
to Step 5. If not OK, repair the open fused ignition
switch output (acc/run) circuit to the ignition switch
as required.
(5) Turn the ignition switch to the Off position.
Disconnect and isolate the battery negative cable.
Remove the radio receiver from the instrument
panel, but do not disconnect the wire harness connec-
tors. Check for continuity between the radio receiver
chassis and a good ground. There should be continu-
ity. If OK, go to Step 6. If not OK, repair the open
ground circuit to ground as required.
(6) Test the radio receiver antenna. (Refer to 8 -
ELECTRICAL/AUDIO/ANTENNA BODY & CABLE -
DIAGNOSIS AND TESTING). If OK, go to Step 7. If
not OK, replace the faulty antenna or coaxial cable
as required.
(7) Connect the battery negative cable. Turn the
ignition switch to the On position. Check for battery
voltage at the fused ignition switch output (acc/run)
circuit cavity of the 22 pin radio wire harness connec-
tor. If OK, go to Step 8. If not OK, repair the open
fused ignition switch output (acc/run) circuit to the
junction block fuse as required.
(8) Turn the ignition switch to the Off position.
Check for battery voltage at the fused B(+) circuit
cavity of the 22 pin radio wire harness connector. If
OK, replace the faulty radio receiver. If not OK,
repair the open fused B(+) circuit to the junction
block fuse as required.
REMOVAL
WARNING: DISABLE THE AIRBAG SYSTEM
BEFORE ATTEMPTING ANY STEERING WHEEL,
STEERING COLUMN, SEAT BELT TENSIONER, SIDE
AIRBAG, OR INSTRUMENT PANEL COMPONENT
DIAGNOSIS OR SERVICE. DISCONNECT AND ISO-
LATE THE BATTERY NEGATIVE (GROUND) CABLE,
THEN WAIT TWO MINUTES FOR THE AIRBAG SYS-
TEM CAPACITOR TO DISCHARGE BEFORE PER-
FORMING FURTHER DIAGNOSIS OR SERVICE. THIS
IS THE ONLY SURE WAY TO DISABLE THE AIRBAG
SYSTEM. FAILURE TO TAKE THE PROPER PRE-
CAUTIONS COULD RESULT IN ACCIDENTAL AIR-
BAG DEPLOYMENT AND POSSIBLE PERSONAL
INJURY.
(1) Disconnect and isolate the battery negative
cable.
(2) Remove the center upper bezel from the instru-
ment panel.(Refer to 23 - BODY/INSTRUMENT
PANEL - REMOVAL).
(3) Remove the four screws that secure the radio
receiver to the instrument panel (Fig. 12).
WJAUDIO 8A - 17
RADIO (Continued)

(4) Disconnect the instrument panel wire harness
connectors and the antenna coaxial cable connector
from the receptacles on the rear of the radio receiver.
(5) Remove the radio receiver from the instrument
panel.
INSTALLATION
WARNING: DISABLE THE AIRBAG SYSTEM
BEFORE ATTEMPTING ANY STEERING WHEEL,
STEERING COLUMN, SEAT BELT TENSIONER, SIDE
AIRBAG, OR INSTRUMENT PANEL COMPONENT
DIAGNOSIS OR SERVICE. DISCONNECT AND ISO-
LATE THE BATTERY NEGATIVE (GROUND) CABLE,
THEN WAIT TWO MINUTES FOR THE AIRBAG SYS-
TEM CAPACITOR TO DISCHARGE BEFORE PER-
FORMING FURTHER DIAGNOSIS OR SERVICE. THIS
IS THE ONLY SURE WAY TO DISABLE THE AIRBAG
SYSTEM. FAILURE TO TAKE THE PROPER PRE-
CAUTIONS COULD RESULT IN ACCIDENTAL AIR-
BAG DEPLOYMENT AND POSSIBLE PERSONAL
INJURY.
(1) Position the radio receiver to the instrument
panel.
(2) Reconnect the instrument panel wire harness
connectors and the antenna coaxial cable connector
to the receptacles on the rear of the radio receiver.
(3) Install the four mounting screws. Tighten the
screws to 2.2 N´m (20 in. lbs.).(4) Install the center upper bezel onto the instru-
ment panel. (Refer to 23 - BODY/INSTRUMENT
PANEL - INSTALLATION) for the procedures.
(5) Reconnect the battery negative cable.
RADIO NOISE SUPPRESSION
GROUND STRAP
DESCRIPTION
Radio Frequency Interference (RFI) and Electro-
Magnetic Interference (EMI) noise suppression is
accomplished primarily through circuitry internal to
the radio receivers. These internal suppression
devices are only serviced as part of the radio receiver.
External suppression devices that are used on this
vehicle to control RFI or EMI noise include the fol-
lowing:
²Radio antenna base ground
²Radio receiver chassis ground wire or strap
²Engine-to-body ground strap(s)
²Exhaust system-to-body and transmission
ground strap (4.7L engines only)
²Resistor-type spark plugs
²Radio suppression-type secondary ignition wir-
ing.
For more information on the spark plugs and sec-
ondary ignition components, refer to Ignition System
in Ignition System.
REMOVAL
REMOVAL - ENGINE-TO-BODY GROUND
STRAP
(1) Remove the screw that secures the engine-to-
body ground strap eyelet to the lower plenum panel
(Fig. 13) or (Fig. 14).
(2) On models with a 4.0L engine, remove the nut
that secures the engine-to-body ground strap eyelet
to the stud on the right rear side of the engine cyl-
inder head.
(3) On models with a 4.7L engine, remove the two
nuts that secure the engine-to-body ground strap eye-
lets to the studs on the right and left rear sides of
the engine intake manifold.
(4) Remove the engine-to-body ground strap eye-
let(s) from the stud(s) on the engine.
(5) Remove the engine-to-body ground strap from
the engine compartment.
Fig. 12 Radio Remove/Install
1 - INSTRUMENT PANEL
2 - SCREW (4)
3 - RADIO RECEIVER
8A - 18 AUDIOWJ
RADIO (Continued)