8W-02 COMPONENT INDEX
Component Page
A/C Compressor Clutch................. 8W-42
A/C Pressure Transducer................ 8W-42
Accelerator Pedal Position Sensor......... 8W-30
Accessory Delay Relay.................. 8W-64
Adjustable Pedals..................... 8W-30
Airbags............................. 8W-43
Ambient Temperature Sensor............ 8W-45
Antennas............................ 8W-47
Ash Receiver Lamp.................... 8W-44
Auto Shut Down Relay................. 8W-30
Automatic Day/Night Mirror............. 8W-49
Automatic Headlamp Light Sensor/VTSS
LED.............................. 8W-39
Automatic Zone Control Module.......... 8W-42
Back-Up Lamp Relay................... 8W-51
Battery Temperature Sensor............. 8W-30
Battery............................. 8W-20
Blend Door Motor/Actuator.............. 8W-42
Blower Motor......................... 8W-42
Body Control Module................... 8W-45
Boost Pressure Sensor.................. 8W-30
Brake Lamp Switch.................... 8W-33
Camshaft Position Sensor............... 8W-30
Capacitors........................... 8W-30
Cargo Lamp.......................... 8W-44
Center High Mounted Stop Lamp......... 8W-51
Cigar Lighter......................... 8W-41
Circuit Breakers...................... 8W-12
Clockspring.................. 8W-33, 41, 43, 47
Coil On Plugs......................... 8W-30
Coil Rail............................. 8W-30
Combination Flasher................... 8W-52
Compact Disc Changer.................. 8W-47
Controller Antilock Brake............... 8W-35
Coolant Level Sensor................... 8W-45
Courtesy Lamps....................... 8W-44
Crankcase Heater..................... 8W-30
Crankshaft Position Sensor.............. 8W-30
Cylinder Lock Switches................. 8W-61
Data Link Connector................... 8W-18
Diagnostic Junction Port................ 8W-18
EGR Solenoid......................... 8W-30
Electric Brake........................ 8W-54
Electronic Speed Control Servo........... 8W-33
Engine Control Module................. 8W-30
Engine Coolant Temperature Sensor...... 8W-30
Engine Oil Pressure Sensor.............. 8W-30
Engine Starter Motor................... 8W-21
EVAP/Purge Solenoid................... 8W-30
Fog Lamps........................ 8W-50, 51
Fuel Injectors......................... 8W-30
Fuel Pressure Sensor................... 8W-30Component Page
Fuel Pressure Solenoid................. 8W-30
Fuel Pump........................... 8W-30
Fuel Tank Module..................... 8W-30
Fuses............................ 8W-10, 12
Fusible Link....................... 8W-10, 20
Grounds............................. 8W-15
Generator......................... 8W-20, 30
Glove Box Lamp...................... 8W-44
Glow Plugs........................... 8W-30
Headlamp Leveling Motor............... 8W-50
Heated Seats......................... 8W-63
High Beam Headlamps................. 8W-50
Hood Ajar Switch...................... 8W-39
Horns............................... 8W-41
Hydraulic Cooling Module............ 8W-30, 42
Idle Air Control Motor.................. 8W-30
Ignition Switch....................... 8W-10
Impact Sensors....................... 8W-43
Input Speed Sensor.................... 8W-31
Instrument Cluster.................... 8W-40
Intake Air Temperature Sensor........... 8W-30
Intake Port Swirl Actuator.............. 8W-30
Intrusion Transceiver Module............ 8W-49
Junction Block........................ 8W-12
Knock Sensor......................... 8W-30
Lamp Assemblies................... 8W-51, 52
Leak Detection Pump.................. 8W-30
License Lamps........................ 8W-51
Liftgate............................. 8W-61
Line Pressure Sensor................... 8W-31
Low Beam Headlamps.................. 8W-50
Low Beam Relay...................... 8W-50
Low Beam/Daytime Running Lamp Relay . . . 8W-50
Lumbar Motor........................ 8W-63
Lumbar Switch....................... 8W-63
Manifold Absolute Pressure Sensor........ 8W-30
Manual Temperature Control............. 8W-42
Mass Air Flow Sensor.................. 8W-30
Memory Set Switch................. 8W-62, 63
Mode Door Motor/Actuator............... 8W-42
Multi-Function Switch............... 8W-50, 53
Output Speed Sensor................... 8W-31
Overhead Map/Courtesy Lamp........... 8W-44
Oxygen Sensors....................... 8W-30
Park Brake Switch..................... 8W-40
Park Lamp........................... 8W-50
Park/Neutral Position Switch............ 8W-31
Park/Turn Signal Lamps................ 8W-50
Power Amplifier....................... 8W-47
Power Connector...................... 8W-41
Power Distribution Center............... 8W-10
Power Mirrors........................ 8W-62
WJ8W-02 COMPONENT INDEX 8W - 02 - 1
8W-10 POWER DISTRIBUTION
Component Page
A/C Compressor Clutch................. 8W-10-32
A/C Compressor Clutch Relay . . . 8W-10-13, 14, 25, 26, 32
Accessory Delay Relay.................. 8W-10-24
Auto Shut Down Relay....... 8W-10-11, 14, 19, 20, 25
Battery.......................... 8W-10-11, 12
Blower Motor................... 8W-10-11, 12, 15
Blower Motor Controller............ 8W-10-11, 12, 15
Body Control Module................ 8W-10-27, 29
Camshaft Position Sensor................ 8W-10-26
Capacitor........................ 8W-10-19, 20
Capacitor No. 1....................... 8W-10-22
Capacitor No. 2....................... 8W-10-22
Cigar Lighter Relay.................... 8W-10-15
Circuit Breaker No. 1 (JB)............... 8W-10-29
Circuit Breaker No. 2 (JB)............... 8W-10-24
Coil On Plug No. 1.................... 8W-10-22
Coil On Plug No. 2.................... 8W-10-22
Coil On Plug No. 3.................... 8W-10-22
Coil On Plug No. 4.................... 8W-10-22
Coil On Plug No. 5.................... 8W-10-22
Coil On Plug No. 6.................... 8W-10-22
Coil On Plug No. 7.................... 8W-10-22
Coil On Plug No. 8.................... 8W-10-22
Coil Rail......................... 8W-10-19, 20
Controller Antilock
Brake............ 8W-10-11, 12, 13, 14, 17, 18, 32
Crankcase Heater..................... 8W-10-26
Driver Door Module.................... 8W-10-30
EGR Solenoid........................ 8W-10-26
Engine Control Module............ 8W-10-14, 26, 31
Engine Starter Motor................... 8W-10-27
Engine Starter Motor Relay.............. 8W-10-27
Fog Lamp Relay...................... 8W-10-24
Fuel Injector No. 1..................... 8W-10-21
Fuel Injector No. 2..................... 8W-10-21
Fuel Injector No. 3..................... 8W-10-21
Fuel Injector No. 4..................... 8W-10-21
Fuel Injector No. 5..................... 8W-10-21
Fuel Injector No. 6..................... 8W-10-21
Fuel Injector No. 7..................... 8W-10-21
Fuel Injector No. 8..................... 8W-10-21
Fuel Pressure Solenoid.................. 8W-10-26
Fuel Pump Module.................... 8W-10-32
Fuel Pump Relay................... 8W-10-13, 32
Fuse 1........................ 8W-10-11, 12, 15
Fuse 2........................ 8W-10-11, 12, 15
Fuse 3........................ 8W-10-11, 12, 16
Fuse 4..................... 8W-10-11, 12, 17, 18
Fuse 5........................ 8W-10-11, 17, 30
Fuse 6................ 8W-10-11, 12, 16, 18, 19, 20
Fuse 7..................... 8W-10-11, 12, 24, 30
Fuse 8..................... 8W-10-11, 12, 27, 30
Fuse 9............................. 8W-10-30
Fuse 10............................ 8W-10-30
Fuse 11....................... 8W-10-12, 15, 18
Fuse 12.................. 8W-10-11, 12, 14, 29, 30
Fuse 13....................... 8W-10-12, 14, 25
Fuse 14.................. 8W-10-11, 13, 14, 16, 27
Fuse 15.................. 8W-10-11, 13, 14, 16, 30
Fuse 16.................. 8W-10-16, 19, 20, 23, 25
Component Page
Fuse 17............................ 8W-10-16
Fuse 18.................... 8W-10-13, 14, 30, 31
Fuse 20............................ 8W-10-28
Fuse 21.................... 8W-10-13, 14, 29, 32
Fuse 22....................... 8W-10-14, 29, 31
Fuse 23....................... 8W-10-14, 24, 25
Fuse 24....................... 8W-10-13, 24, 32
Fuse 25.................... 8W-10-13, 14, 24, 32
Fuse 26.................... 8W-10-15, 19, 20, 25
Fuse 27.................... 8W-10-13, 14, 24, 31
Fuse 28.......................... 8W-10-17, 29
Fuse 29............................ 8W-10-29
Fuse 30............................ 8W-10-29
Fuse 31............................ 8W-10-28
Fuse 32............................ 8W-10-29
Fuse 33............................ 8W-10-28
Fusible Link...................... 8W-10-11, 12
G200.............................. 8W-10-27
Generator...................... 8W-10-11, 12, 26
Glow Plug No. 1...................... 8W-10-18
Glow Plug No. 2...................... 8W-10-18
Glow Plug No. 3...................... 8W-10-18
Glow Plug No. 4...................... 8W-10-18
Glow Plug No. 5...................... 8W-10-18
Glow Plug Relay No. 1............. 8W-10-12, 18, 26
Glow Plug Relay No. 2............. 8W-10-12, 18, 26
High Beam Relay..................... 8W-10-16
Horn No. 1.......................... 8W-10-31
Horn No. 2.......................... 8W-10-31
Horn Relay..................... 8W-10-13, 14, 31
Hydraulic Cooling Module........ 8W-10-19, 20, 23, 26
Ignition Switch............. 8W-10-11, 14, 27, 28, 29
Intake Port Swirl Actuator............... 8W-10-26
Junction Block............. 8W-10-11, 12, 13, 14, 15,
16, 24, 28, 29, 30
Low Beam Relay...................... 8W-10-16
Low Beam/Daytime Running Lamp Relay.... 8W-10-16
Mass Air Flow Sensor.................. 8W-10-26
Oxygen Sensor 1/1 Upstream........... 8W-10-19, 20
Oxygen Sensor 1/2 Downstream......... 8W-10-19, 20
Oxygen Sensor 1/2 Downstream........... 8W-10-23
Oxygen Sensor 2/2 Downstream........... 8W-10-23
Oxygen Sensor Downstream Relay.... 8W-10-19, 20, 23
Park Lamp Relay..................... 8W-10-16
Passenger Door Module................. 8W-10-30
Power Distribution Center...... 8W-10-2, 3, 11, 12, 13,
14, 15, 16, 17, 18, 19, 20,
24, 25, 27, 30, 31, 32
Powertrain Control Module......... 8W-10-13, 19, 20
Rear Power Outlet............. 8W-10-13, 14, 24, 31
Rear Window Defogger.................. 8W-10-15
Rear Window Defogger Relay............. 8W-10-15
Trailer Tow Circuit Breaker.............. 8W-10-15
Transmission Control Module........... 8W-10-11, 17
Transmission Control Relay............ 8W-10-11, 17
Transmission Solenoid.................. 8W-10-17
Transmission Solenoid/TRS Assembly....... 8W-10-17
Viscous/Cabin Heater Relay......... 8W-10-14, 25, 26
Wastegate Solenoid.................... 8W-10-26
Water In Fuel Sensor................... 8W-10-26
WJ8W-10 POWER DISTRIBUTION 8W - 10 - 1
8W-30 FUEL/IGNITION SYSTEM
Component Page
A/C Compressor Clutch Relay . . . 8W-30-23, 35, 39, 41, 42
A/C Pressure Transducer........ 8W-30-21, 42, 45, 31
Accelerator Pedal Position Sensor........ 8W-30-37, 48
Adjustable Pedals Module................ 8W-30-33
Adjustable Pedals Motor/Sensor Assembly.... 8W-30-33
Adjustable Pedals Switch................ 8W-30-33
Auto Shut Down Relay...... 8W-30-8, 9, 12, 24, 25, 26,
27, 28, 29, 30, 35, 39, 41
Battery Temperature Sensor.......... 8W-30-2, 11, 50
Body Control Module................... 8W-30-46
Boost Pressure Sensor.................. 8W-30-45
Brake Lamp Switch.............. 8W-30-4, 5, 32, 51
Camshaft Position Sensor........ 8W-30-18, 19, 20, 49
Capacitor........................... 8W-30-12
Capacitor No. 1....................... 8W-30-16
Capacitor No. 2....................... 8W-30-17
Clockspring...................... 8W-30-4, 5, 38
Coil On Plug No. 1.................... 8W-30-17
Coil On Plug No. 2.................... 8W-30-16
Coil On Plug No. 3.................... 8W-30-17
Coil On Plug No. 4.................... 8W-30-16
Coil On Plug No. 5.................... 8W-30-17
Coil On Plug No. 6.................... 8W-30-16
Coil On Plug No. 7.................... 8W-30-17
Coil On Plug No. 8.................... 8W-30-16
Coil Rail............................ 8W-30-12
Controller Antilock Brake........... 8W-30-2, 36, 51
Crankcase Heater..................... 8W-30-35
Crankshaft Position Sensor....... 8W-30-18, 19, 20, 49
Data Link Connector............... 8W-30-6, 7, 46
Diagnostic Junction Port.......... 8W-30-6, 7, 33, 46
EGR Solenoid........................ 8W-30-50
Electronic Speed Control Servo........... 8W-30-4, 5
Engine Control Module.... 8W-30-34, 35, 36, 37, 38, 39,
40, 41, 42, 43, 44, 45,
46, 47, 48, 49, 50, 51
Engine Coolant Temperature Sensor . . . 8W-30-21, 22, 47
Engine Oil Pressure Sensor......... 8W-30-21, 22, 45
Engine Starter Motor Relay......... 8W-30-18, 19, 39
EVAP/Purge Solenoid.................. 8W-30-4, 5
Fuel Injector No. 1............... 8W-30-13, 15, 44
Fuel Injector No. 2............... 8W-30-13, 14, 44
Fuel Injector No. 3............... 8W-30-13, 15, 44
Fuel Injector No. 4............... 8W-30-13, 14, 44
Fuel Injector No. 5............... 8W-30-13, 15, 44
Fuel Injector No. 6.................. 8W-30-13, 14
Fuel Injector No. 7..................... 8W-30-15
Fuel Injector No. 8..................... 8W-30-14
Fuel Pressure Sensor................... 8W-30-37
Fuel Pressure Solenoid.................. 8W-30-47
Fuel Pump Module.................... 8W-30-10
Fuel Pump Relay.................. 8W-30-8, 9, 10
Fuel Tank Module..................... 8W-30-45
Fuse 6........................... 8W-30-8, 42
Fuse 10............................ 8W-30-33
Fuse 11............................ 8W-30-43
Fuse 12......................... 8W-30-8, 9, 40
Fuse 13............................ 8W-30-41
Fuse 16 . . 8W-30-24, 25, 26, 27, 28, 29, 30, 35, 37, 39, 41
Component Page
Fuse 19............................. 8W-30-9
Fuse 21......................... 8W-30-4, 5, 32
Fuse 22............................ 8W-30-34
Fuse 23............................ 8W-30-39
Fuse 24............................. 8W-30-9
Fuse 26..................... 8W-30-8, 12, 41, 47
Fuse 31............................ 8W-30-39
G103....................... 8W-30-8, 34, 39, 46
G104......................... 8W-30-26, 27, 30
G105........................... 8W-30-35, 39
G108........................... 8W-30-23, 43
G123.............................. 8W-30-50
G300............................ 8W-30-4, 33
G301............................ 8W-30-5, 10
Generator...................... 8W-30-3, 23, 35
Glow Plug No. 1...................... 8W-30-42
Glow Plug No. 2...................... 8W-30-43
Glow Plug No. 3...................... 8W-30-42
Glow Plug No. 4...................... 8W-30-43
Glow Plug No. 5...................... 8W-30-42
Glow Plug Relay No. 1............. 8W-30-35, 42, 43
Glow Plug Relay No. 2............. 8W-30-35, 42, 43
Hydraulic Cooling Module . . . 8W-30-3, 24, 25, 30, 31, 43
Idle Air Control Motor.................. 8W-30-20
Intake Air Temperature Sensor....... 8W-30-21, 22, 38
Intake Port Swirl Actuator............... 8W-30-39
Junction Block......... 8W-30-4, 5, 8, 9, 32, 33, 39, 40
Knock Sensor........................ 8W-30-11
Leak Detection Pump................... 8W-30-23
Manifold Absolute Pressure Sensor.... 8W-30-20, 21, 22
Mass Air Flow Sensor.................. 8W-30-37
Output Speed Sensor.................... 8W-30-2
Oxygen Sensor 1/1 Upstream...... 8W-30-25, 26, 28, 29
Oxygen Sensor 1/2 Downstream.... 8W-30-24, 25, 26, 30
Oxygen Sensor 2/1 Upstream........ 8W-30-27, 28, 29
Oxygen Sensor 2/2 Downstream...... 8W-30-24, 27, 30
Oxygen Sensor Downstream Relay . . 8W-30-24, 26, 27, 30
Park/Neutral Position Switch............. 8W-30-33
Power Distribution Center...... 8W-30-8, 9, 12, 24, 25,
26, 27, 28, 29, 30, 34, 35,
37, 39, 41, 42, 43, 47
Powertrain Control Module . . . 8W-30-2, 3, 4, 5, 6, 7, 8, 9,
10, 11, 12, 13, 14, 15, 16, 17,
18, 19, 20, 21, 22, 23, 24, 25,
26, 27, 28, 29, 30, 31, 32
Shifter Assembly............... 8W-30-2, 32, 38, 40
Speed Control Switch No. 1........... 8W-30-4, 5, 38
Speed Control Switch No. 2........... 8W-30-4, 5, 38
Throttle Position Sensor................. 8W-30-20
Transfer Case Position Sensor........... 8W-30-8, 51
Transmission Control
Module............. 8W-30-6, 7, 20, 23, 32, 36, 40
Transmission Control Relay.............. 8W-30-23
Transmission Solenoid................ 8W-30-3, 21
Transmission Solenoid/TRS Assembly....... 8W-30-33
Viscous/Cabin Heater................... 8W-30-39
Viscous/Cabin Heater Relay...... 8W-30-35, 39, 41, 42
Wastegate Solenoid.................... 8W-30-35
Water In Fuel Sensor................... 8W-30-50
WJ8W-30 FUEL/IGNITION SYSTEM 8W - 30 - 1
Component Page
C310 (EXCEPT BUILT-UP-EXPORT).... 8W-80-55
C310 (EXCEPT BUILT-UP-EXPORT).... 8W-80-55
C311 ............................. 8W-80-55
C311 ............................. 8W-80-55
C312............................. 8W-80-55
C312............................. 8W-80-56
C313............................. 8W-80-56
C313............................. 8W-80-56
C314............................. 8W-80-56
C314............................. 8W-80-57
C315............................. 8W-80-57
C315............................. 8W-80-57
C316 (EXCEPT BUILT-UP-EXPORT).... 8W-80-58
C316 (EXCEPT BUILT-UP-EXPORT).... 8W-80-58
C317............................. 8W-80-58
C317............................. 8W-80-58
C318............................. 8W-80-58
C318............................. 8W-80-59
C319............................. 8W-80-59
C319............................. 8W-80-59
CAMSHAFT POSITION
SENSOR (DIESEL)................ 8W-80-59
CAMSHAFT POSITION
SENSOR (GAS)................... 8W-80-59
CAPACITOR (4.0L).................. 8W-80-59
CAPACITOR NO. 1 (4.7L)............. 8W-80-60
CAPACITOR NO. 2 (4.7L)............. 8W-80-60
CARGO LAMP..................... 8W-80-60
CENTER HIGH MOUNTED
STOP LAMP..................... 8W-80-60
CIGAR LIGHTER................... 8W-80-60
CLOCKSPRING C1................. 8W-80-61
CLOCKSPRING C2................. 8W-80-61
CLOCKSPRING C3................. 8W-80-61
CLOCKSPRING C4................. 8W-80-61
COIL ON PLUG NO. 1 (4.7L).......... 8W-80-61
COIL ON PLUG NO. 2 (4.7L).......... 8W-80-62
COIL ON PLUG NO. 3 (4.7L).......... 8W-80-62
COIL ON PLUG NO. 4 (4.7L).......... 8W-80-62
COIL ON PLUG NO. 5 (4.7L).......... 8W-80-62
COIL ON PLUG NO. 6 (4.7L).......... 8W-80-62
COIL ON PLUG NO. 7 (4.7L).......... 8W-80-63
COIL ON PLUG NO. 8 (4.7L).......... 8W-80-63
COIL RAIL (4.0L)................... 8W-80-63
COMPACT DISC CHANGER
(PREMIUM RADIO)............... 8W-80-63
CONTROLLER ANTILOCK BRAKE.... 8W-80-64
COOLANT LEVEL SENSOR.......... 8W-80-64
CRANKCASE HEATER (DIESEL)...... 8W-80-64
CRANKSHAFT POSITION SENSOR
(DIESEL)....................... 8W-80-65
CRANKSHAFT POSITION SENSOR
(GAS).......................... 8W-80-65
DATA LINK CONNECTOR............ 8W-80-65
DIAGNOSTIC JUNCTION PORT....... 8W-80-66Component Page
DRIVER AIRBAG SQUIB 1........... 8W-80-66
DRIVER AIRBAG SQUIB 2........... 8W-80-66
DRIVER BLEND DOOR MOTOR/ACTUATOR
(LHD) (AZC)..................... 8W-80-67
DRIVER BLEND DOOR MOTOR/ACTUATOR
(RHD) (AZC)- BLACK 2 WAY........ 8W-80-67
DRIVER CURTAIN AIRBAG.......... 8W-80-67
DRIVER CYLINDER LOCK SWITCH . . . 8W-80-67
DRIVER DOOR LOCK MOTOR/AJAR
SWITCH........................ 8W-80-68
DRIVER DOOR MODULE C1......... 8W-80-68
DRIVER DOOR MODULE C2......... 8W-80-68
DRIVER DOOR MODULE C3......... 8W-80-69
DRIVER FRONT DOOR
COURTESY LAMP................ 8W-80-69
DRIVER FRONT POWER
WINDOW MOTOR................ 8W-80-69
DRIVER HEATED SEAT BACK
(PREMIUM I/III)................. 8W-80-69
DRIVER HEATED SEAT CUSHION
(PREMIUM I/III)................. 8W-80-69
DRIVER HEATED SEAT SWITCH...... 8W-80-70
DRIVER LUMBAR MOTOR
(MIDLINE/PREMIUM)............. 8W-80-70
DRIVER LUMBAR SWITCH
(MIDLINE/PREMIUM)............. 8W-80-70
DRIVER POWER MIRROR........... 8W-80-70
DRIVER POWER SEAT FRONT
RISER MOTOR................... 8W-80-71
DRIVER POWER SEAT FRONT
RISER MOTOR SENSOR
(PREMIUM II/III)................. 8W-80-71
DRIVER POWER SEAT HORIZONTAL
MOTOR........................ 8W-80-71
DRIVER POWER SEAT HORIZONTAL
MOTOR SENSOR
(PREMIUM II/III)................. 8W-80-71
DRIVER POWER SEAT REAR
RISER MOTOR................... 8W-80-71
DRIVER POWER SEAT REAR
RISER MOTOR SENSOR
(PREMIUM II/III)................. 8W-80-72
DRIVER POWER SEAT
RECLINER MOTOR............... 8W-80-72
DRIVER POWER SEAT
RECLINER MOTOR SENSOR
(PREMIUM II/III)................. 8W-80-72
DRIVER POWER SEAT SWITCH
(EXCEPT MIDLINE/PREMIUM)..... 8W-80-72
DRIVER POWER SEAT SWITCH
(MIDLINE/PREMIUM)............. 8W-80-73
DRIVER REAR POWER
WINDOW MOTOR................ 8W-80-73
DRIVER REAR POWER WINDOW
SWITCH........................ 8W-80-73
8W - 80 - 2 8W-80 CONNECTOR PIN-OUTWJ
CONNECTOR NAME/
NUMBERCOLOR LOCATION FIG.
Coil On Plug NO. 8 (4.7L) BK Right Side of Engine Near Fuel
Injector No.814, 15
Coil Rail (4.0L) BK Right Rear of Engine 10, 11
Compact Disc Changer BK Near Radio N/S
Compact Disc Changer BK Right Rear Quarter Panel 37
Controller Antilock Brake BK Left Front Engine Compartment 3, 4
Coolant Level Sensor LT GY Right Rear of Engine 5
Crankcase Heater (Diesel) BK Near T/O for G105 8
Crankshaft Position Sensor
(Diesel)BK Rear of Engine Near Transmission
Bell HousingN/S
Crankshaft Position Sensor
(Gas)BK Rear of Engine Near Transmission
Bell Housing10, 11, 14, 15, 17
Data Link Connector BK Under Lower Driver's Side of
Instrument Panel20, 21, 22
Diagnostic Junction Port BK At Steering Column 23
Driver Airbag Squib 1 BK In Steering Wheel N/S
Driver Airbag Squib 2 BK In Steering Wheel N/S
Driver Blend Door Motor/
Actuator (AZC)BK On HVAC Housing N/S
Driver Cylinder Lock Switch GY In Driver Door 24, 25
Driver Door Lock Motor/Ajar
SwitchBK In Driver Door 24, 25
Driver Door Module - C1 WT In Driver Door 24, 25
Driver Door Module - C2 BK In Driver Door N/S
Driver Door Module - C3 BK In Driver Door N/S
Driver Front Door Courtesy
LampBK In Driver Door N/S
Driver Front Power Window
MotorBK In Driver Door 24, 25
Driver Heated Seat Back
(Premium I/III)GN At Driver Seat N/S
Driver Heated Seat Cushion
(Premium I/III)BK At Driver Seat N/S
Driver Heated Seat Switch WT Center of Instrument Panel 19 20, 21
Driver Lumbar Motor
(Midline/Premium)BK At Driver Seat N/S
Driver Lumbar Switch
(Midline/Premium)WT At Driver Seat N/S
Driver Power Mirror BK At Driver Door N/S
Driver Power Seat Front Riser
MotorRD At Driver Seat N/S
Driver Power Seat Front Riser
Motor Sensor (Premium II/III)BK At Driver Seat N/S
Driver Power Seat Horizontal
MotorBK At Driver Seat N/S
8W - 91 - 4 8W-91 CONNECTOR/GROUND/SPLICE LOCATIONWJ
CONNECTOR/GROUND/SPLICE LOCATION (Continued)
INSTALLATION
CAUTION: When installing the engine into a vehicle
equipped with an automatic transmission, be care-
ful not to damage the trigger wheel on the engine
flywheel.
(1) Attach a lifting device to the engine and lower
the engine into the engine compartment. For easier
installation, it may be necessary to remove the
engine mount bracket as an aid in alignment of the
engine to the transmission.
(2) Align the transmission torque converter hous-
ing with the engine.
(3) Loosely install the converter housing lower
bolts and install the next higher bolt and nut on each
side.
(4) Tighten all 4 bolts finger tight.
(5) Install the engine mount brackets (if removed).
(6) Lower the engine and engine mount brackets
onto the engine compartment cushions. Install the
bolts and finger tighten the nuts.
(7) Remove the engine lifting device.
(8) Raise and support the vehicle.
(9) Install the remaining engine flywheel/converter
housing bolts. Tighten all bolts to 38 N´m (28 ft. lbs.)
torque.
(10) Install the converter-to-drive plate bolts.
(11) Ensure the installation reference marks are
aligned.
(12) Install the engine flywheel/converter housing
access cover.
(13) Install the exhaust pipe support and tighten
the screw.
(14) Install the engine bending brace (Refer to 9 -
ENGINE/ENGINE BLOCK/STRUCT SUPPORT -
INSTALLATION).
(15) Tighten the engine mount-to-bracket bolts.
(16) Connect the vehicle speed sensor wire connec-
tions and tighten the screws.
(17) Connect the exhaust pipe to the manifold.
(18) Install the engine starter motor (Refer to 8 -
ELECTRICAL/STARTING/STARTER MOTOR -
INSTALLATION).
(19) Connect the wires to the engine starter motor
solenoid.
(20) Lower the vehicle.
(21) Connect all the vacuum hoses and wire con-
nectors identified during engine removal.
(22) Remove protective caps from the power steer-
ing hoses.
(23) Connect the hoses to the fittings at the steer-
ing gear. Tighten the nut to 52 N´m (38 ft. lbs.)
torque.
(24) Fill the pump reservoir with fluid.(25) Inspect the fuel supply line o-ring(s) and
replace if necessary. Connect fuel supply line to injec-
tior rail and verify connection by pulling outward on
the line.
(26) Install the fuel line bracket to the intake
manifold.
(27) Connect the coil rail electrical connectors and
oil pressure switch connector.
(28) Connect the following electrical connectors:
²Power steering pressure switch
²Coolant temperature sensor
²Six (6) fuel injector connectors
²Intake air temperature sensor
²Throttle position sensor
²Map sensor
²Crankshaft position sensor
²Oxygen sensor
²Camshaft position sensor
²Generator connector and B+ terminal wire
(29) Connect all previously removed vacuum hoses.
(30) Connect the body ground strap.
(31) Install the throttle, transmission line pres-
sure, and speed control cables to their mounting
bracket and connect them to the throttle body.
(32) Connect the heater hoses at the engine ther-
mostat housing and water pump.
(33) Install the fan assembly (Refer to 7 - COOL-
ING/ENGINE/RADIATOR FAN - INSTALLATION).
(34) Place the fan shroud in position over the fan.
(35) Install the radiator (Refer to 7 - COOLING/
ENGINE/RADIATOR - INSTALLATION).
(36) Connect the service valves to the A/C com-
pressor ports, if equipped with A/C.
(37) Charge the air conditioner system (Refer to 24
- HEATING & AIR CONDITIONING/PLUMBING -
STANDARD PROCEDURE).
(38) Connect the radiator hoses and automatic
transmission fluid cooler pipes, if equipped.
(39) Install the fan shroud to the radiator or radi-
ator/condenser (if equipped with A/C).
(40) Install upper radiator support.
(41) Connect the upper radiator hose and tighten
the clamp.
(42) Connect the lower radiator hose and tighten
the clamp.
(43) Fill crankcase with engine oil. (Refer to
LUBRICATION & MAINTENANCE/FLUID CAPACI-
TIES - SPECIFICATIONS) for correct capacities.
(44) Fill the cooling system with reusable coolant
or new coolant (Refer to 7 - COOLING - STANDARD
PROCEDURE).
(45) Align the hood to the scribe marks. Install the
hood.
(46) Install the air cleaner assembly.
(47) Install the battery and connect the battery
cable.
WJENGINE - 4.0L 9 - 13
ENGINE - 4.0L (Continued)
All Jeep engines are equipped with a high quality
full-flow, throw-away type oil filter. DaimlerChrysler
Corporation recommends a Mopartor equivalent oil
filter be used.
(1) Position a drain pan under the oil filter.
(2) Using a suitable oil filter wrench loosen filter.
(3) Rotate the oil filter counterclockwise to remove
it from the cylinder block oil filter boss or filter
adapter housing (Fig. 75).
(4) When filter separates from adapter nipple, tip
gasket end upward to minimize oil spill. Remove fil-
ter from vehicle.
(5) Make sure old gasket comes off with oil filter.
With a wiping cloth, clean the gasket sealing surface
(Fig. 76) of oil and grime.
INSTALLATION
(1) Lightly lubricate oil filter gasket with engine
oil or chassis grease.
(2) Thread filter onto adapter nipple. When gasket
makes contact with sealing surface, (Fig. 76) hand
tighten filter one full turn, do not over tighten.
(3) Add oil, verify crankcase oil level and start
engine. Inspect for oil leaks.
OIL PAN
DESCRIPTION
The oil pan is made of stamped steel. The oil pan
gasket is a one piece steel backbone silicone coated
gasket (Fig. 77).
REMOVAL
(1) Disconnect negative cable from battery.
(2) Raise the vehicle.
(3) Remove the oil pan drain plug and drain the
engine oil.
(4) Disconnect the exhaust pipe at the exhaust
manifold.
(5) Disconnect the exhaust hanger at the catalytic
converter and lower the pipe.
(6) Remove the starter motor. (Refer to 8 - ELEC-
TRICAL/STARTING/STARTER MOTOR - REMOV-
AL).
(7) Remove the engine flywheel and transmission
torque converter housing access cover.
(8) If equipped with an oil level sensor, disconnect
the sensor.
(9) Position a jack stand directly under the engine
vibration damper.
Fig. 75 Oil FilterÐ4.0L Engine
1 - CYLINDER BLOCK
2 - ADAPTER
3 - OIL FILTER
Fig. 76 Oil Filter Sealing SurfaceÐTypical
1 - SEALING SURFACE
2 - RUBBER GASKET
3 - OIL FILTER
Fig. 77 Oil Pan
1 - OIL PAN
2 - OIL PAN DRAIN PLUG
9 - 54 ENGINE - 4.0LWJ
OIL FILTER (Continued)
(13) Disconnect the engine block heater power
cable from the block heater.
(14) Lower vehicle.
(15) Remove throttle body resonator assembly and
inlet hose.
(16) Disconnect throttle and speed control cables.
(17) Disconnect tube from both the left and right
side crankcase breathers, then remove the breathers
(Fig. 5).
(18) Discharge A/C system (Refer to 24 - HEAT-
ING & AIR CONDITIONING/PLUMBING - STAN-
DARD PROCEDURE).(19) Remove radiator fan (Refer to 7 - COOLING/
ENGINE/RADIATOR FAN - REMOVAL) and acces-
sory drive belt (Refer to 7 - COOLING/ACCESSORY
DRIVE/DRIVE BELTS - REMOVAL).
(20) Remove A/C compressor (Refer to 24 - HEAT-
ING & AIR CONDITIONING/PLUMBING/A/C COM-
PRESSOR - REMOVAL).
(21) Disconnect transmission oil cooler lines at the
radiator.
(22) Disconnect radiator lower hose at the thermo-
stat housing.
(23) Remove A/C condenser (Refer to 24 - HEAT-
ING & AIR CONDITIONING/PLUMBING/A/C CON-
DENSER - REMOVAL).
(24) Remove radiator (Refer to 7 - COOLING/EN-
GINE/RADIATOR - REMOVAL).
(25) Remove generator (Refer to 8 - ELECTRICAL/
CHARGING/GENERATOR - REMOVAL).
(26) Disconnect the two heater hoses from the tim-
ing chain cover.
(27) Disconnect engine harness at the following
points :
²Intake air temperature (IAT) sensor (Fig. 6)
²Fuel Injectors
²Throttle Position (TPS) Switch
²Idle Air Control (IAC) Motor
²Engine Oil Pressure Switch
²Engine Coolant Temperature (ECT) Sensor
²Manifold absolute pressure (MAP) Sensor
²Camshaft Position (CMP) Sensor
²Coil Over Plugs
(28) Release fuel rail pressure (Refer to 14 - FUEL
SYSTEM/FUEL DELIVERY - STANDARD PROCE-
DURE) then disconnect the fuel supply quick connect
fitting at the fuel rail (Refer to 14 - FUEL SYSTEM/
FUEL DELIVERY/QUICK CONNECT FITTING -
STANDARD PROCEDURE).
(29) Remove power steering pump and position out
of the way.
(30) Disconnect ground straps from the left side of
the engine.
(31) Install Engine Lifting Fixture Special Tool
8347 (Fig. 7)following these steps.
²Holding the lifting fixture at a slight angle, slide
the large bore in the front plate over the hex portion
of the lifting stud.
²Position the two remaining fixture arms onto
the two lifting studs in the cylinder heads.
²Pull foward and upward on the lifting fixture so
that the lifting stud rest in the slotted area below the
large bore.
²Secure the lifting fixture to the three studs
using three 7/16 ± 14 N/C locknuts.
²Make sure the lifting loop in the lifting fixture is
in the last hole (closest to the throttle body) to min-
imize the angle of engine during removal.
Fig. 4 Crankshaft Position Sensor
1 - CRANKSHAFT POSITION SENSOR
2 - CYLINDER HEAD COVER
3 - CAMSHAFT POSITION SENSOR
4 - RIGHT SIDE CYLINDER BLOCK
Fig. 5 Crankcase Breather Connection Points
1 - CRANKCASE BREATHERS
9 - 72 ENGINE - 4.7LWJ
ENGINE - 4.7L (Continued)