2003 JEEP GRAND CHEROKEE Connector pin

(2) Remove nut from pedal shaft.
(3) Slide pedal shaft out and remove brake pedal.
(4) Remove pedal bushings (Fig. 54) if they are to
be replaced.
REMOVAL - ADJUSTABLE PEDALS
NOTE: If possible put the pedals in the full forward
position.
(1) Disconnect the negative battery cable.
(2) Remove the cluster bezel (Refer to 23 - BODY/
INSTRUMENT PANEL/CLUSTER BEZEL - REMOV-
AL).
(3) Remove the steering column opening cover
(Refer to 23 - BODY/INSTRUMENT PANEL/STEER-
ING COLUMN OPENING COVER - REMOVAL).
(4) Disconnect the module electrical connector.
(5) Remove the brake light switch.
(6) Disconnect the booster rod clip (Fig. 53).
(7) Disconnect the accelerator cable from the
pedal.
(8) Lock the steering wheel into place.
(9) Remove the lower steering shaft pinch bolt
(Fig. 56).
(10) Separate the lower shaft coupler and push for-
ward (Fig. 56).
(11) Remove the two pedal bracket upper nuts
(Fig. 55).
(12) Remove the brake booster nuts (Fig. 56).
(13) Remove the accelerator pedal nuts (Fig. 57).(14) Remove the ICU mounting bracket nuts and
bolts and move the ICU and booster forward this will
allow enough clearance to remove the adjustable
pedal bracket from over the booster push rod.
(15) Remove the pedal from the vehicle (Fig. 56).
(16) Transfer the module if needed.
Fig. 54 Pedal Bushings
1 - BUSHING
2 - BUSHING
3 - SHAFT NUT
4 - PEDAL SHAFT
Fig. 55 UPPER MOUNTING NUTS
1 - UPPER MOUNTING STUDS
2 - ACCELERATOR MOUNTING STUDS
3 - UPPER MOUNTING NUT
4 - MOTOR
5 - ADJUSTABLE PEDAL BRACKET
Fig. 56 ADJUSTABLE PEDAL BRACKET
1 - BRAKE LIGHT SWITCH
2 - STEERING COLUMN
3 - ACCELERATOR PEDAL
4 - ADJUSTABLE PEDALS MOUNTING BRACKET
5 - BRAKE PEDAL
6 - MOTOR MOUNTING BRACKET
7 - BRAKE BOOSTER MOUNTING NUTS
(4)
WJBRAKES - BASE 5 - 27
PEDAL (Continued)

INSTALLATION
INSTALLATION - NON-ADJUSTABLE PEDAL
(1) Lubricate bushings, pedal shaft and pedal pin
with Mopar multi-mileage grease.
(2) Install bushings into pedal.
(3) Position pedal in bracket and install pedal
shaft in support and through pedal.
(4) Install new nut on pedal shaft and tighten to
27 N´m (20 ft. lbs.).
NOTE: Pedal shaft nut should not be reused.
(5) Install booster push rod on pedal pin and
install retainer clip on pedal pin.
(6) Check and adjust stop lamp switch if necessary.
INSTALLATION - ADJUSTABLE PEDALS
(1) Install the pedal to the vehicle (Fig. 56).
(2) Reposition the ICU and booster, Install the
ICU mounting bracket nuts and bolts.
28 N
(3) Install the brake booster nuts. Tighten to 28
N´m ( 21 ft. lbs.). (Fig. 56).
(4) Install the pedal bracket upper nuts. Tighten
to 12 N´m ( 9 ft. lbs.). (Fig. 56).
(5) Install the accelerator pedal nuts. Tighten to
28 N´m ( 21 ft. lbs.). (Fig. 57).
(6) Install the lower steering shaft coupler over the
shaft (Fig. 56).
(7) Install the lower steering shaft pinch bolt (Fig.
56).
(8) Unlock the steering wheel.
(9) Reconnect the accelerator cable to the pedal
(Fig. 56).(10) Reconnect the booster rod clip (Fig. 56).
(11) Install the brake light switch.
(12) Reconnect the module electrical connector.
(13) Install the steering column opening cover
(Refer to 23 - BODY/INSTRUMENT PANEL/STEER-
ING COLUMN OPENING COVER - INSTALLA-
TION).
(14) Install the cluster bezel (Refer to 23 - BODY/
INSTRUMENT PANEL/CLUSTER BEZEL -
INSTALLATION).
(15) Reconnect the negative battery cable.
PEDAL MOTOR
REMOVAL
(1) Disconnect the negative battery cable.
(2) Remove the cluster bezel (Refer to 23 - BODY/
INSTRUMENT PANEL/CLUSTER BEZEL - REMOV-
AL).
(3) Remove the steering column opening cover
(Refer to 23 - BODY/INSTRUMENT PANEL/STEER-
ING COLUMN OPENING COVER - REMOVAL).
(4) Remove the two mounting screws (Fig. 58).
(5) Disconnect the electrical connector (Fig. 58).
(6) Remove the adjustable pedal motor (Fig. 58).
INSTALLATION
(1) Install the adjustable pedal motor (Fig. 58).
(2) Reconnect the electrical connector (Fig. 58).
(3) Install the two mounting screws (Fig. 58).
(4) Install the steering column opening cover
(Refer to 23 - BODY/INSTRUMENT PANEL/STEER-
ING COLUMN OPENING COVER - INSTALLA-
TION).
Fig. 57 ACCELERATOR MOUNTING BRACKET
1 - ACCELERATOR MOUNTING NUTS
2 - ADJUSTABLE PEDALS BRACKET
3 - ACCELERATOR PEDAL
Fig. 58 ADJUSTABLE PEDALS MOTOR
1 - ELECTRICAL CONNECTOR
2 - PEDALS MOTOR
3 - MOUNTING SCREWS HOLES
5 - 28 BRAKES - BASEWJ
PEDAL (Continued)

(8) Remove the park brake lever mounting nuts
and console bracket (Fig. 80).
(9) Lift the lever assembly off the mounting studs
and pull the front cable out of the lever bracket.
INSTALLATION
(1) Install the lever assembly on the mounting
studs while feeding the front cable into the lever
bracket.
(2) Install the console bracket (Fig. 80) and mount-
ing nuts.
(3) Engage the front cable end to the lever.
(4) Connect parking brake switch wire connector.
(5) Pull on the lever to release the lock out spring.
(6) Install center console,(Refer to 23 - BODY/IN-
TERIOR/FLOOR CONSOLE - INSTALLATION).
(7) Fold down the rear carpet cover and rear seat.
SHOES
REMOVAL
(1) Lock out park brake lever (Fig. 81).
(2) Raise vehicle.
(3) Remove rear wheel and tire assembly.
(4) Remove caliper and anchor as an assembly.
(5) Remove rubber access plug from back of rear
disc brake splash shield.
(6) If necessary retract parking brake shoes with
brake adjuster tool (Fig. 82). Position tool at top of
star wheel and rotate wheel.
(7) Remove rotor from axle hub flange.
(8) Remove the lower shoe to shoe spring/adjuster
spring with needle nose pliers (Fig. 83).
(9) Remove the upper shoe to shoe spring/return
spring with brake pliers (Fig. 84).(10) Remove shoe hold-down clips and pins (Fig.
85). Clip is held in place by pin which fits in clip
notch. To remove clip, first push clip ends together
and slide clip until head of pin clears narrow part of
notch. Then remove clip and pin.
(11) Remove shoes and adjuster.
INSTALLATION
(1) Install shoes on splash shield with hold down
clips and pins. Be sure shoes are properly engaged in
the park brake actuator.
(2) Lubricate and install adjuster screw assembly.
Be sure notched ends of screw assembly are properly
seated on shoes and that star wheel is aligned with
access hole in shield.
Fig. 80 Parking Brake Lever Mounting
1 - MOUNTING NUT
2 - PARK BRAKE LEVER
Fig. 81 Lock Out Spring
1 - LOCK OUT SPRING
Fig. 82 Retracting Parking Brake Shoes
1 - ACCESS HOLE
2 - BRAKE ADJUSTING TOOL
3 - SPLASH SHIELD
WJBRAKES - BASE 5 - 39
LEVER (Continued)

(4) Remove two radiator mounting bolts.
(5) Disconnect both transmission cooler lines from
radiator.
(6) Disconnect electrical connector for the fan con-
trol solenoid.
(7) Disconnect the power steering cooler line from
cooler and filter.
(8) Disconnect the radiator upper and lower hoses.
(9) Disconnect the overflow hose from radiator.
(10) Remove the air inlet duct at the grill.(11) The lower part of radiator is equipped with
two alignment dowel pins (Fig. 35). They are located
on the bottom of radiator tank and fit into rubber
grommets. These rubber grommets are pressed into
the radiator lower crossmember.
WARNING: THE AIR CONDITIONING SYSTEM (IF
EQUIPPED) IS UNDER A CONSTANT PRESSURE
EVEN WITH THE ENGINE OFF. REFER TO REFRIG-
ERANT WARNINGS IN, HEATING AND AIR CONDI-
TIONING BEFORE HANDLING ANY AIR
CONDITIONING COMPONENT.
NOTE: The radiator and radiator cooling fan can be
removed as an assembly. It is not necessary to
remove the cooling fan before removing or install-
ing the radiator.
(12) Disconnect the two high pressure fluid lines
at the hydraulic fan drive.
(13) Disconnect the low pressure return hose at
the hydraulic fan drive.
(14) Gently lift up and remove radiator from vehi-
cle. Be careful not to scrape the radiator fins against
any other component. Also be careful not to disturb
the air conditioning condenser (if equipped).
CLEANING
Clean radiator fins With the engine cold, apply cold
water and compressed air to the back (engine side) of
Fig. 32 Hose Clamp Tool - Typical
1 - HOSE CLAMP TOOL 6094
2 - HOSE CLAMP
Fig. 33 Clamp Number/Letter Location - Typical
1 - TYPICAL CONSTANT TENSION HOSE CLAMP
2 - CLAMP NUMBER/LETTER LOCATION
3 - TYPICAL HOSE
Fig. 34 Air Seals - Typical
1 - AIR DAM
2 - RADIATOR
3 - AIR DAM
4 - A/C CONDENSER
5 - AIR SEAL
WJENGINE 7 - 43
RADIATOR - 4.7L (Continued)

(9) Disconnect the overflow hose from radiator
(Fig. 41).
(10) Remove the air inlet duct at the grill.
(11) The lower part of radiator is equipped with
two alignment dowel pins (Fig. 40). They are located
on the bottom of radiator tank and fit into rubber
grommets. These rubber grommets are pressed into
the radiator lower crossmember.
WARNING: THE AIR CONDITIONING SYSTEM (IF
EQUIPPED) IS UNDER A CONSTANT PRESSURE
EVEN WITH THE ENGINE OFF. REFER TO REFRIG-
ERANT WARNINGS IN GROUP 24, HEATING AND
AIR CONDITIONING BEFORE HANDLING ANY AIR
CONDITIONING COMPONENT.
(12) If equipped with an auxiliary automatic trans-
mission oil cooler, use caution when removing radia-
tor. The oil cooler lines are routed through a rubber
air seal on the right side of radiator. Do not cut or
tear this seal.
(13) Gently lift up and remove radiator from vehi-
cle. Be careful not to scrape the radiator fins against
any other component. Also be careful not to disturb
the air conditioning condenser (if equipped).
CLEANING
Clean radiator fins With the engine cold, apply cold
water and compressed air to the back (engine side) of
the radiator to flush the radiator and/or A/C con-
denser of debris.
Fig. 39 Air Seals - Typical
1 - AIR DAM
2 - RADIATOR
3 - AIR DAM
4 - A/C CONDENSER
5 - AIR SEAL
Fig. 40 Radiator Alignment Dowels
1 - RADIATOR
2 - ALIGNMENT DOWEL
3 - RADIATOR LOWER ISOLATOR
4 - RADIATOR LOWER CROSSMEMBER
Fig. 41 Radiator, Shroud and Electric Fan
1 - RADIATOR/SHROUD/FAN ASSEMBLY
2 - OVER FLOW HOSE
3 - ELECTRIC FAN CONNECTOR
4 - RADIATOR MOUNTING BOLT(S)
5 - CLAMP
7 - 46 ENGINEWJ
RADIATOR - 4.0L (Continued)

AUDIO
DESCRIPTION
An audio system is standard factory-installed
equipment on this model. The standard equipment
audio system includes an AM/FM/cassette (RBB sales
code) radio receiver, and speakers in six locations.
Several combinations of radio receivers and speaker
systems are offered as optional equipment on this
model. The audio system uses an ignition switched
control of battery current so that the system will only
operate when the ignition switch is in the On or
Accessory positions.
A Compact Disc (CD) changer with a ten disc mag-
azine, remote radio switches with six functions
mounted to the backs of the steering wheel spokes,
and a memory system that automatically stores and
recalls up to twenty radio station presets (ten AM
and ten FM) and the last station listened to for two
drivers are optional factory-installed equipment on
this model. Refer to Electrical, Power Seats for more
information on the memory system.
The audio system includes the following compo-
nents:
²Antenna
²Compact disc changer (available with RBP sales
code radio receivers only)
²Power amplifier (with premium speaker system
only)
²Radio noise suppression components
²Radio receiver
²Remote radio switches
²Speakers
Certain functions and features of the audio system
rely upon resources shared with other electronic
modules in the vehicle over the Programmable Com-
munications Interface (PCI) data bus network. The
PCI data bus network allows the sharing of sensor
information. This helps to reduce wire harness com-
plexity, internal controller hardware, and component
sensor current loads. At the same time, this system
provides increased reliability, enhanced diagnostics,
and allows the addition of many new feature capabil-
ities. For diagnosis of these electronic modules or of
the PCI data bus network, the use of a DRB scan
tool and the proper Diagnostic Procedures manual
are recommended.
The other electronic modules that may affect audio
system operation are as follows:
²Body Control Module (BCM)- (Refer to 8 -
ELECTRICAL/ELECTRONIC CONTROL MOD-
ULES/BODY CONTROL/CENTRAL TIMER MODUL
- DESCRIPTION) for more information.
²Driver Door Module (DDM)(Refer to 8 -
ELECTRICAL/ELECTRONIC CONTROL MOD-ULES/DRIVER DOOR MODULE - DESCRIPTION)
for more information.
²Passenger Door Module (PDM)(Refer to 8 -
ELECTRICAL/ELECTRONIC CONTROL MOD-
ULES/DRIVER DOOR MODULE - DESCRIPTION)
for more information.
The audio system includes the following major
components, which are described in further detail
elsewhere in this service information:
²Amplifier- On models equipped with the
optional premium speaker system, an audio power
amplifier is located on the rear floor panel under-
neath the right end of the rear seat cushion in the
passenger compartment.
²Antenna Body and Cable- The most visible
component of the antenna body and cable are the
antenna adapter and the antenna cap nut, which are
located on the top of the right front fender panel of
the vehicle, near the right end of the cowl plenum.
²Antenna Mast- The antenna mast is a metal
rod that extends upward from the antenna body and
cable on the top of the right front fender panel of the
vehicle, near the right end of the cowl plenum.
²Radio- The radio for this model is located in
the instrument panel center stack area, inboard of
the instrument cluster and above the heater and air
conditioner controls.
²Radio Noise Suppression Ground Strap-A
radio noise suppression ground strap is installed
between the rear of the engine cylinder head(s) and
the dash panel sheet metal in the engine compart-
ment.
²Speaker- The standard speaker system
includes six speakers in six locations, while the pre-
mium speaker system includes an amplifier for the
six speakers in six locations.
Hard wired circuitry connects the audio system
components to each other through the electrical sys-
tem of the vehicle. These hard wired circuits are
integral to several wire harnesses, which are routed
throughout the vehicle and retained by many differ-
ent methods. These circuits may be connected to each
other, to the vehicle electrical system and to the
audio system components through the use of a com-
bination of soldered splices, splice block connectors
and many different types of wire harness terminal
connectors and insulators. Refer to the appropriate
wiring information in this service manual for com-
plete standard and premium audio system circuit
diagrams. The wiring information includes proper
wire and connector repair procedures, further details
on wire harness routing and retention, as well as
pin-out and location views for the various wire har-
ness connectors, splices, and grounds.
8A - 2 AUDIOWJ

OPERATION
The audio system components are designed to pro-
vide audio entertainment and information through
the reception, tuning and amplification of locally
broadcast radio signals in both the Amplitude Modu-
lating (AM) and Frequency Modulating (FM) com-
mercial frequency ranges. Electromagnetic radio
signals that are broadcast from a radio station
induce electrical modulations into the audio system
antenna mast. The antenna body and cable conduct
these weak signals from the antenna mast to the
radio. The radio then tunes and amplifies these weak
radio frequency signals into stronger electrical audio
signals that are required in order to operate the
audio system speakers. The speakers convert these
electrical signals into air movement, which repro-
duces the sounds being broadcast by the radio sta-
tion.
Some audio systems also offer the user the option
of selecting from and listening to prerecorded audio
cassette tapes, audio compact discs, or both. Regard-
less of the media type, the audio system components
provide the user with the ability to electronically
amplify and adjust the audio signals being repro-
duced by the speakers within the vehicle to suit the
preferences of the vehicle occupants.
The audio system components operate on battery
current received through a fuse in the Junction Block
(JB) on a fused ignition switch output (run-acc) cir-
cuit so that the system will only operate when the
ignition switch is in the On or Accessory positions.
On vehicles that are equipped with the optional
remote radio switches, the BCM receives hard wired
resistor multiplexed inputs from the remote radio
switches. The programming in the BCM allows it to
process those inputs and send the proper messages to
the radio receiver over the PCI data bus to control
the radio volume up or down, station seek up or
down, preset station advance, and mode advance
functions.On vehicles equipped with the optional memory
system, when the DDM receives a Driver 1 or Driver
2 memory recall input from the memory switch on
the driver side front door trim panel or a memory
recall message from the Remote Keyless Entry (RKE)
receiver in the PDM, the DDM sends a memory
recall message back to the radio receiver over the
PCI data bus to recall the radio station presets and
last station listened to information.
See the owner's manual in the vehicle glove box for
more information on the features, use and operation
of each of the available audio systems.
DIAGNOSIS AND TESTING - AUDIO
Any diagnosis of the Audio system should
begin with the use of the DRB IIItdiagnostic
tool. For information on the use of the DRB
IIIt, refer to the appropriate Diagnostic Service
Manual.
Refer to the appropriate wiring information. The
wiring information includes wiring diagrams, proper
wire and connector repair procedures, details of wire
harness routing and retention, connector pin-out
information and location views for the various wire
harness connectors, splices and grounds.
WARNING: DISABLE THE AIRBAG SYSTEM
BEFORE ATTEMPTING ANY STEERING WHEEL,
STEERING COLUMN, SEAT BELT TENSIONER, SIDE
AIRBAG, OR INSTRUMENT PANEL COMPONENT
DIAGNOSIS OR SERVICE. DISCONNECT AND ISO-
LATE THE BATTERY NEGATIVE (GROUND) CABLE,
THEN WAIT TWO MINUTES FOR THE AIRBAG SYS-
TEM CAPACITOR TO DISCHARGE BEFORE PER-
FORMING FURTHER DIAGNOSIS OR SERVICE. THIS
IS THE ONLY SURE WAY TO DISABLE THE AIRBAG
SYSTEM. FAILURE TO TAKE THE PROPER PRE-
CAUTIONS COULD RESULT IN ACCIDENTAL AIR-
BAG DEPLOYMENT AND POSSIBLE PERSONAL
INJURY.
WJAUDIO 8A - 3
AUDIO (Continued)

CONDITION POSSIBLE CAUSES CORRECTION
POOR RADIO RECEPTION 1. Antenna faulty. 1. (Refer to 8 - ELECTRICAL/AUDIO/ANTENNA
BODY & CABLE - DIAGNOSIS AND TESTING).
2. Radio ground faulty. 2. Check for continuity between radio chassis and
a known good ground. There should be
continuity. Repair ground, if required.
3. Radio noise suppression
faulty.3. (Refer to 8 - ELECTRICAL/AUDIO/RADIO
NOISE SUPPRESSION - DIAGNOSIS AND
TESTING).
4. Radio faulty. 4. (Refer to 8 - ELECTRICAL/AUDIO/RADIO -
DIAGNOSIS AND TESTING).
NO/POOR TAPE
OPERATION1. Faulty tape. 1. Insert known good tape and test operation.
2. Foreign objects behind
tape door.2. Remove foreign objects and test operation.
3. Dirty cassette tape head. 3. Clean head with Mopar Cassette Head
Cleaner.
4. Faulty tape deck. 4. Exchange or replace radio, if required.
NO COMPACT DISC
OPERATION, OR CD
SKIPPING SOUND1. Faulty CD. 1. Insert known good CD and test operation.
2. Foreign material on CD. 2. Clean CD and test operation.
3. Condensation on CD or
optics.3. Allow temperature of vehicle interior to stabilize
and test operation.
4. Faulty CD player. 4. Exchange or replace radio, if required.
NO COMPACT DISC
CHANGER OPERATION, OR
CD SKIPPING SOUND1. Faulty CD. 1. Insert known good CD and test operation.
2. Foreign material on CD. 2. Clean CD and test operation.
3. Condensation on CD or
optics.3. Allow temperature of vehicle interior to stabilize
and test operation.
4. CD changer connector
faulty.4. Check for loose or corroded CD changer
connections. Repair, if required.
5. Wiring faulty. 5. Refer to Compact Disc Changer in the
Diagnosis and Testing section of this group.
6. PCI data bus faulty. 6. Use DRB scan tool and the Diagnostic
Procedures manual to test PCI data bus. Repair,
if required.
7. CD changer faulty. 7. Refer to Compact Disc Changer in the
Diagnosis and Testing section of this group.
WJAUDIO 8A - 5
AUDIO (Continued)