2003 JEEP GRAND CHEROKEE stall

INSTALLATION - 4.7L
(1) Clean throttle body-to-intake manifold o-ring.
(2) Clean mating surfaces of throttle body and
intake manifold.
(3) Install throttle body to intake manifold by posi-
tioning throttle body to manifold alignment pins.
(4) Install three mounting bolts. Tighten bolts to
12 N´m (105 in. lbs.) torque.
(5) Install control cables.
(6) Install vacuum line to throttle body.
(7) Install electrical connectors.
(8) Install air duct/air box at throttle body.
THROTTLE CONTROL CABLE
REMOVAL
REMOVAL - 4.0L
CAUTION: Be careful not to damage or kink the
cable core wire (within the cable sheathing) while
servicing accelerator pedal or throttle cable.
(1) From inside vehicle, hold up accelerator pedal.
Remove plastic cable retainer (clip) and throttle cable
core wire from upper end of pedal arm (Fig. 16).
Plastic cable retainer (clip) snaps into pedal arm.
(2) Remove cable core wire at pedal arm.
(3) From inside vehicle, remove clip holding cable
to dashpanel (Fig. 16).
(4) Remove cable housing from dash panel and
pull into engine compartment.
(5) Remove (unsnap) cable from routing clips on
engine valve cover.
(6) Remove cable connector at throttle body
bellcrank ball by unsnapping rearward (Fig. 37).
(7) Remove throttle cable from bracket by com-
pressing release tabs (Fig. 37) and pushing cable
through hole in bracket.
(8) Remove throttle cable from vehicle.
Fig. 35 Throttle Body and Sensor LocationsÐ4.0L
Engine
1 - MOUNTING BOLTS (4)
2 - THROTTLE BODY
3 - IAC MOTOR
4 - ELEC. CONN.
5 - TPS
6 - MAP SENSOR
7 - ELEC. CONN.
8 - IAT SENSOR
9 - ELEC. CONN.
Fig. 36 Throttle Body, Sensors and Electrical
ConnectorsÐ4.7L V-8 Engine
1 - MOUNTING BOLTS (3)
2 - THROTTLE BODY
3 - IAT SENSOR CONNECTOR
4 - IAC MOTOR CONNECTOR
5 - TPS CONNECTOR
14 - 54 FUEL INJECTIONWJ
THROTTLE BODY (Continued)

REMOVAL - 4.7L
CAUTION: Be careful not to damage or kink the
cable core wire (within the cable sheathing) while
servicing accelerator pedal or throttle cable.
(1) From inside vehicle, hold up accelerator pedal.
Remove plastic cable retainer (clip) and throttle cable
core wire from upper end of pedal arm (Fig. 16).
Plastic cable retainer (clip) snaps into pedal arm.
(2) Remove cable core wire at pedal arm.
(3) From inside vehicle, remove clip holding cable
to dashpanel (Fig. 16).
(4) Remove air box at throttle body.
(5) Unsnap cable from plenum routing clip.
(6) Remove cable housing from dash panel and
pull into engine compartment.
(7) Using finger pressure only, disconnect accelera-
tor cable connector at throttle body bellcrank pin by
pushing connector off bellcrank pin towards front of
vehicle (Fig. 38).DO NOT try to pull connector
off perpendicular to the bellcrank pin. Connec-
tor will be broken.(8) Lift accelerator cable from top of cable cam
(Fig. 38).
(9) Press tab (Fig. 39) to release plastic cable
mount from bracket.Press on tab only enough to
release cable from bracket. If tab is pressed too
much, it will be broken.Slide plastic mount (Fig.
39) towards passenger side of vehicle to remove cable
from bracket.
(10) Remove throttle cable from vehicle.
INSTALLATION
INSTALLATION ± 4.0L
(1) Slide throttle cable through hole in bracket
until release tabs lock into bracket.
(2) Connect cable ball end to throttle body
bellcrank ball (snaps on).
(3) Snap cable into routing clips on engine valve
cover.
(4) Slide rubber grommet away from plastic cable
housing.
(5) Install rubber grommet into dash panel until
seated.
(6) Push cable housing into rubber grommet and
through opening in dash panel.
Fig. 37 Throttle (Accelerator) Cable at Throttle
BodyÐ4.0L Engine
1 - ACCELERATOR CABLE
2 - OFF
3 - OFF
4 - THROTTLE BODY BELLCRANK
5 - SPEED CONTROL CABLE
6 - RELEASE TABS
7 - BRACKET
Fig. 38 Accelerator Cable at Bell CrankÐ4.7L V-8
Engine
1 - THROTTLE BODY
2 - SPEED CONTROL CABLE CONNECTOR
3 - OFF
4 - OFF
5 - ACCELERATOR CABLE CONNECTOR
6 - CABLE CAM
7 - BELLCRANK
WJFUEL INJECTION 14 - 55
THROTTLE CONTROL CABLE (Continued)

(7) From inside vehicle, install clip holding cable
to dashpanel (Fig. 16).
(8) From inside vehicle, slide throttle cable core
wire into opening in top of pedal arm.
(9) Push cable retainer (clip) into pedal arm open-
ing until it snaps in place.
(10) Before starting engine, operate accelerator
pedal to check for any binding.
INSTALLATION - 4.7L
(1) Slide accelerator cable plastic mount into
bracket. Continue sliding until tab (Fig. 39) is
aligned to hole in mounting bracket.
(2) Route accelerator cable over top of cable cam.
(3) Connect cable end to throttle body bellcrank
pin (snaps on rearward).
(4) Slide rubber grommet away from plastic cable
housing.
(5) Install rubber grommet into dash panel until
seated.
(6) Push cable housing into rubber grommet and
through opening in dash panel.
(7) From inside vehicle, install clip holding cable
to dashpanel (Fig. 16).
(8) From inside vehicle, slide throttle cable core
wire into opening in top of pedal arm.(9) Push cable retainer (clip) into pedal arm open-
ing until it snaps in place.
(10) Snap cable into plenum routing clip.
(11) Install air box to throttle body.
(12) Before starting engine, operate accelerator
pedal to check for any binding.
THROTTLE POSITION SENSOR
DESCRIPTION
The 3±wire Throttle Position Sensor (TPS) is
mounted on the throttle body and is connected to the
throttle blade.
OPERATION
The TPS is a 3±wire variable resistor that provides
the Powertrain Control Module (PCM) with an input
signal (voltage) that represents the throttle blade
position of the throttle body. The sensor is connected
to the throttle blade shaft. As the position of the
throttle blade changes, the resistance (output volt-
age) of the TPS changes.
The PCM supplies approximately 5 volts to the
TPS. The TPS output voltage (input signal to the
PCM) represents the throttle blade position. The
PCM receives an input signal voltage from the TPS.
This will vary in an approximate range of from .26
volts at minimum throttle opening (idle), to 4.49 volts
at wide open throttle. Along with inputs from other
sensors, the PCM uses the TPS input to determine
current engine operating conditions. In response to
engine operating conditions, the PCM will adjust fuel
injector pulse width and ignition timing.
The PCM needs to identify the actions and position
of the throttle blade at all times. This information is
needed to assist in performing the following calcula-
tions:
²Ignition timing advance
²Fuel injection pulse-width
²Idle (learned value or minimum TPS)
²Off-idle (0.06 volt)
²Wide Open Throttle (WOT) open loop (2.608
volts above learned idle voltage)
²Deceleration fuel lean out
²Fuel cutoff during cranking at WOT (2.608 volts
above learned idle voltage)
²A/C WOT cutoff (certain automatic transmis-
sions only)
Fig. 39 Accelerator Cable Release TabÐ4.7L V-8
Engine
1 - ACCELERATOR CABLE
2 - PLASTIC CABLE MOUNT
3 - PRESS TAB FOR REMOVAL
4 - CABLE BRACKET
5 - SLIDE FOR REMOVAL
14 - 56 FUEL INJECTIONWJ
THROTTLE CONTROL CABLE (Continued)

INSTALLATION
INSTALLATION - 4.0L
The TPS is mounted to the throttle body.
The throttle shaft end of throttle body slides into a
socket in the TPS (Fig. 43). The TPS must be
installed so that it can be rotated a few degrees. (If
sensor will not rotate, install sensor with throttle
shaft on other side of socket tangs). The TPS will be
under slight tension when rotated.
(1) Install TPS and retaining screws.
(2) Tighten screws to 7 N´m (60 in. lbs.) torque.
(3) Connect TPS electrical connector to TPS.
(4) Manually operate throttle (by hand) to check
for any TPS binding before starting engine.
INSTALLATION - 4.7L
The throttle shaft end of throttle body slides into a
socket in TPS (Fig. 44). The TPS must be installed so
that it can be rotated a few degrees. If sensor will
not rotate, install sensor with throttle shaft on other
side of socket tangs. The TPS will be under slight
tension when rotated.
(1) Install TPS and two retaining bolts.
(2) Tighten bolts to 7 N´m (60 in. lbs.) torque.
(3) Manually operate throttle control lever by hand
to check for any binding of TPS.
(4) Connect TPS electrical connector to TPS.
(5) Install air duct/air box to throttle body.
Fig. 43 Throttle Position Sensor InstallationÐ4.0L
Engine
1 - TANGS
2 - THROTTLE SHAFT
3 - THROTTLE BODY
4 - TPS
Fig. 44 TPS InstallationÐ4.7L
1 - THROTTLE BODY
2 - LOCATING TANGS
3 - THROTTLE POSITION SENSOR
4 - SOCKET
5 - THROTTLE SHAFT
14 - 58 FUEL INJECTIONWJ
THROTTLE POSITION SENSOR (Continued)

COLUMN
TABLE OF CONTENTS
page page
COLUMN
DESCRIPTION
SERVICE WARNINGS AND CAUTIONS......7
REMOVAL.............................8
INSTALLATION.........................11
SPECIFICATIONS
TORQUE CHART......................12
SPECIAL TOOLS
STEERING COLUMN...................12
IGNITION SWITCH
DESCRIPTION.........................12
DIAGNOSIS AND TESTING - IGNITION
SWITCH............................12
REMOVAL
IGNITION SWITCH REMOVAL............13INSTALLATION
IGNITION SWITCH INSTALLATION........13
KEY-IN IGNITION SWITCH
DESCRIPTION.........................14
OPERATION...........................14
DIAGNOSIS AND TESTING
KEY-IN IGNITION SWITCH..............14
LOCK CYLINDER
REMOVAL.............................14
INSTALLATION.........................15
STEERING WHEEL
REMOVAL.............................15
INSTALLATION.........................15
COLUMN
DESCRIPTION
SERVICE WARNINGS AND CAUTIONS
DESCRIPTION
The tilt column (Fig. 1) has been designed to be
serviced as an assembly, less the wiring, switches,
shrouds, steering wheel, etc. Most steering column
components can be serviced without removing the
steering column from the vehicle.To service the steering wheel, switches or air-
bag,(Refer to 8 - ELECTRICAL/RESTRAINTS -
WARNING).
WARNING: THE AIRBAG SYSTEM IS A SENSITIVE,
COMPLEX ELECTRO-MECHANICAL UNIT. BEFORE
ATTEMPTING TO DIAGNOSE, REMOVE OR INSTALL
THE AIRBAG SYSTEM COMPONENTS YOU MUST
FIRST DISCONNECT AND ISOLATE THE BATTERY
NEGATIVE (GROUND) CABLE. THEN WAIT TWO
MINUTES FOR THE SYSTEM CAPACITOR TO DIS-
CHARGE. FAILURE TO DO SO COULD RESULT IN
ACCIDENTAL DEPLOYMENT OF THE AIRBAG AND
POSSIBLE PERSONAL INJURY. THE FASTENERS,
SCREWS, AND BOLTS, ORIGINALLY USED FOR
THE AIRBAG COMPONENTS, HAVE SPECIAL COAT-
INGS AND ARE SPECIFICALLY DESIGNED FOR THE
AIRBAG SYSTEM. THEY MUST NEVER BE
REPLACED WITH ANY SUBSTITUTES. ANYTIME A
NEW FASTENER IS NEEDED, REPLACE WITH THE
CORRECT FASTENERS PROVIDED IN THE SERVICE
PACKAGE OR FASTENERS LISTED IN THE PARTS
BOOKS.
CAUTION: Safety goggles should be worn at all
times when working on steering columns.
Fig. 1 Steering Column
WJCOLUMN 19 - 7

(13) Remove the column coupler bolt (Fig. 13) and
slide the coupler off the column shaft.
(14) Remove the column mounting nuts (Fig. 13)
and lower column off mounting studs. Remove the
column from the vehicle.
(15) Remove the ignition switch, cylinder and
SKIM, (Refer to 19 - STEERING/COLUMN/LOCK
CYLINDER HOUSING - REMOVAL). (Fig. 14).INSTALLATION
WARNING: BEFORE SERVICING THE STEERING COL-
UMN THE AIRBAG SYSTEM MUST BE DISARMED.
FAILURE TO DO SO MAY RESULT IN ACCIDENTAL
DEPLOYMENT OF THE AIRBAG AND POSSIBLE PER-
SONAL INJURY. (Refer to 8 - ELECTRICAL/RE-
STRAINTS/DRIVER AIRBAG - INSTALLATION).
(1) Install the ignition switch, cylinder and SKIM-
,(Refer to 19 - STEERING/COLUMN/IGNITION
SWITCH - INSTALLATION).
(2) Install the column into the vehicle and lift the
column up onto the mounting studs. Install the
mounting nuts and tighten to 12 N´m (105 in. lbs.).
(3) Slid the coupler onto the column shaft and
install the coupler bolt. Tighten the coupler bolt to 49
N´m (36 ft. lbs.).
(4) Turn the ignition key to the on position then
release and install the shifter interlock cable (Fig.
12) into ignition lock cylinder housing.
(5) Verify ignition switch and shifter interlock
operation.,(Refer to 21 - TRANSMISSION/TRANS-
AXLE/AUTOMATIC - 42RE/GEAR SHIFT CABLE -
ADJUSTMENTS).
(6) Slide the multifuction switch and clock spring
onto the column as an assembly (Fig. 11).
(7) Install the multifuction switch mounting screw
(Fig. 10).
(8) Connect the multifuction switch (Fig. 9) and
ignition switch harness.
(9) Install the upper fixed shroud and mounting
screws (Fig. 8).
(10) Install the lower steering column shroud to
the steering column. Install and tighten the mount-
ing screw.
(11) Install the upper column shroud. Align the
upper shroud to the lower shroud and snap the two
shroud halves together.
(12) Install the knee blocker cover (Fig. 5),(Refer
to 23 - BODY/INSTRUMENT PANEL - INSTALLA-
TION).
(13) Install the cluster bezel by inserting it into
the instrument panel (Fig. 4).
(14) Align the steering wheel with the column
index spline and install the wheel on the column
shaft. Pull the clockspring wire harness through the
steering wheel armature spokes.
(15) Install and tighten the steering wheel mount-
ing nut to 61 N´m (45 ft. lbs.).
(16) Connect the steering wheel wire harness con-
nector to the clock spring connector.
(17) Install the airbag,(Refer to 8 - ELECTRICAL/
RESTRAINTS/DRIVER AIRBAG - INSTALLATION).
(18) Connect the negative (ground) cable to the
battery.
Fig. 13 Column Coupler Bolt And Mounting Nuts
1 - COLUMN MOUNTING NUTS
2 - COUPLER BOLT
Fig. 14 Ignition Switch And SKIM
1 - SKIM
2 - IGNITION SWITCH
WJCOLUMN 19 - 11
COLUMN (Continued)

necessary, the steering column assembly must be
replaced,(Refer to 19 - STEERING/COLUMN -
REMOVAL).
REMOVAL
IGNITION SWITCH REMOVAL
The ignition key must be in the key cylinder for
cylinder removal. The key cylinder must be removed
first before removing ignition switch.
(1) Remove key cylinder. Refer to previous steps.
(2) Remove lower steering column cover screws
and remove cover (Fig. 19).
(3) Remove ignition switch mounting screw (Fig.
17). Use tamper proof torx bit to remove the screw.
(4) Using a small screwdriver, push on locking tab
(Fig. 15) and remove switch from steering column.
(5) Disconnect two electrical connectors at rear of
ignition switch (Fig. 17).
INSTALLATION
IGNITION SWITCH INSTALLATION
The ignition key must be in the key cylinder for
cylinder removal. The key cylinder must be removed
first before removing ignition switch.(1) Before installing ignition switch, rotate the slot
in the switch to the ON position (Fig. 16).
(2) Connect two electrical connectors to rear of
ignition switch. Make sure that locking tabs are fully
seated into wiring connectors.
(3) Position switch to column and install tamper
proof screw. Tighten screw to 3 N´m (26 in. lbs.).
(4) Install steering column lower cover.
Fig. 15 Ignition Switch Lock Tab
1 - LOCK TAB
2 - IGNITION SWITCH
3 - SCREWDRIVER
Fig. 16 Switch In ON Position
1 - IGNITION SWITCH
2 - ROTATE TO ON POSITION
Fig. 17 Ignition Switch Removal/Installation
1 - TAMPER PROOF SCREW
2 - IGNITION SWITCH
3 - ELECTRICAL CONNECTORS
WJCOLUMN 19 - 13
IGNITION SWITCH (Continued)

(4) A release tang is located on bottom of key cyl-
inder (Fig. 18).(5) Position a small screwdriver or pin punch into
tang access hole on bottom of steering column lower
cover (Fig. 19).
(6) Push the pin punch up while pulling key cylin-
der from steering column.
INSTALLATION
The ignition key must be in the key cylinder for
cylinder removal. The key cylinder must be removed
first before removing ignition switch.
(1) If equipped with an automatic transmission,
place shifter in PARK position.
(2) Position key cylinder into steering column as it
would normally be in the ON position.
(3) Press key cylinder into column until it snaps
into position.
(4) Check mechanical operation of switch.Auto-
matic Transmission:Be sure transmission lever is
locked in PARK position after key removal. If key is
difficult to rotate or is difficult to remove, the shift
lever-to-steering column cable may be out of adjust-
ment or defective. Refer to Transmission for proce-
dures.Manual Transmission:Be sure key cannot
be removed until release lever is operated. If key can
be removed, release lever mechanism may be defec-
tive. Release lever mechanism is not serviced sepa-
rately. If repair is necessary, the steering column
must be replaced,(Refer to 19 - STEERING/COL-
UMN - REMOVAL).
(5) Connect negative cable to battery.
(6) Check electrical operation of switch.
STEERING WHEEL
REMOVAL
For steering wheel removal procedure,(Refer to 8 -
ELECTRICAL/RESTRAINTS/CLOCKSPRING -
REMOVAL).
INSTALLATION
For steering wheel installation procedure,(Refer to
8 - ELECTRICAL/RESTRAINTS/CLOCKSPRING -
INSTALLATION).
Fig. 18 Key Cylinder Release Tang
1 - KEY CYLINDER
2 - RELEASE TANG
Fig. 19 Key Cylinder and Cover Removal
1 - LOWER COVER
2 - ACCESS HOLE
3 - PIN PUNCH
4 - COVER SCREWS (3)
WJCOLUMN 19 - 15
LOCK CYLINDER (Continued)