2003 JEEP GRAND CHEROKEE axle seal front

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Page 83 of 2199

JEEP GRAND CHEROKEE 2003 WJ / 2.G Workshop Manual CAUTION: Never loosen pinion nut to decrease pin-
ion rotating torque and never exceed specified pre-
load torque. If preload torque or rotating torque is
exceeded a new collapsible spacer must be
ins

Page 84 of 2199

JEEP GRAND CHEROKEE 2003 WJ / 2.G Workshop Manual (6) Install propeller shaft with installation refer-
ence marks aligned.
(7) Fill differential with gear lubricant.
(8) Install brake rotors and calipers.
(9) Install wheel and tire assemblies.
(10) L

Page 85 of 2199

JEEP GRAND CHEROKEE 2003 WJ / 2.G Workshop Manual ²New Bearings: 1.7 to 3.4 N´m (15 to 30 in. lbs.).
(9) Install propeller shaft with reference marks
aligned.
(10) Install brake rotors and calipers.
(11) Add gear lubricant if necessary.
(12) Instal

Page 89 of 2199

JEEP GRAND CHEROKEE 2003 WJ / 2.G Workshop Manual (11) Apply a bead 6.35mm (1/4 inch) of red Mopar
Silicone Rubber Sealant or equivalent to the housing
cover (Fig. 48).
CAUTION: If cover is not installed within 3 to 5 min-
utes, the cover must be cle

Page 91 of 2199

JEEP GRAND CHEROKEE 2003 WJ / 2.G Workshop Manual (10) Remove pinion gear and collapsible spacer
from housing (Fig. 53).
(11) Remove front pinion bearing cup, bearing, oil
slinger and pinion seal with Remover D-158 and
Handle C-4171 (Fig. 54).(12) Re

Page 93 of 2199

JEEP GRAND CHEROKEE 2003 WJ / 2.G Workshop Manual (5) Apply a light coating of gear lubricant on the
lip of pinion seal and install seal with an appropriate
installer (Fig. 60).
(6) Install rear pinion bearing and oil slinger/depth
shim onto the pini

Page 118 of 2199

JEEP GRAND CHEROKEE 2003 WJ / 2.G Workshop Manual (6) If the rotating torque is low, use Spanner
Wrench 6958 to hold the pinion yoke (Fig. 37), and
tighten the pinion nut in 6.8 N´m (5 ft. lbs.) incre-
ments until the proper rotating torque is achie

Page 130 of 2199

JEEP GRAND CHEROKEE 2003 WJ / 2.G Workshop Manual (9) Remove pinion yoke from pinion shaft with
Remover C-452 and Flange Wrench C-3281 (Fig. 73).
(10) Remove pinion gear from housing (Fig. 74).(11) Remove pinion seal with Remover 7794-A and
a slide h
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