INSIDE HANDLE ACTUATOR
REMOVAL
(1) Remove door trim panel, refer to (Refer to 23 -
BODY/DOORS - REAR/TRIM PANEL - REMOVAL).
(2) Disconnect latch and lock rods from inside han-
dle actuator.
(3) Remove screws attaching inside handle actua-
tor to trim panel (Fig. 6).
(4) Separate inside handle actuator from trim
panel.
INSTALLATION
(1) Position inside handle actuator in trim panel.
(2) Install screws attaching inside handle actuator
to trim panel (Fig. 6).
(3) Connect latch and lock rods to inside handle
actuator.
(4) Install door trim panel, refer to (Refer to 23 -
BODY/DOORS - REAR/TRIM PANEL - INSTALLA-
TION).
LATCH
REMOVAL
(1) Remove waterdam, refer to (Refer to 23 -
BODY/DOORS - REAR/WATERDAM - REMOVAL).
(2) Remove screws attaching latch to door (Fig. 7).
(3) Disconnect rods from door latch.
(4) Separate door latch from door.
INSTALLATION
(1) position latch in door.
(2) Connect rods to door latch.
(3) Install screws attaching latch to door. Tighten
screws to 10 N´m (95 in. lbs.) torque (Fig. 7).
(4) Install waterdam, refer to (Refer to 23 - BODY/
DOORS - REAR/WATERDAM - INSTALLATION).
Fig. 6 Rear Door Inside Handle Actuator
1 - REAR DOOR TRIM PANEL
2 - SCREW
3 - INSIDE HANDLE ACTUATOR
Fig. 7 Rear Door Latch
1 - DOOR
2-LATCH
3 - OUTSIDE HANDLE
23 - 22 DOORS - REARWJ
LATCH STRIKER
REMOVAL
(1) Remove screws attaching striker to C-pillar
(Fig. 8).
(2) Separate striker and spacer from vehicle.
INSTALLATION
(1) Position striker and spacer on C-pillar.
(2) Install screws. Tighten to 28 N´m (250 in. lbs.)
torque.
TRIM PANEL
REMOVAL
(1) Remove screws attaching trim panel to door
(Fig. 9).
(2) Using trim remover (C-4829 or equivalent),
detach trim panel perimeter push-in fasteners from
door inner panel.
(3) Lift trim panel upward and separate from door.
(4) If equipped, disconnect harness connectors for
power accessories.
(5)
Disconnect latch rods from inside handle actuator.
(6) Separate trim panel from vehicle.
INSTALLATION
(1) Connect latch rods to inside handle actuator.(2) If equipped, connect harness connectors to
power accessories.
(3) Position trim panel on door inner panel.
(4) Press trim panel push-in fasteners inward
around perimeter of door.
(5)
Install screws attaching trim panel to door (Fig. 9).
WATERDAM
REMOVAL
(1) Remove door trim panel, refer to (Refer to 23 -
BODY/DOORS - REAR/TRIM PANEL - REMOVAL).
(2) Peel the waterdam from door.
(3) Route all harnesses and linkage rods through
waterdam as necessary.
(4) Separate waterdam from door (Fig. 10).
Fig. 8 Rear Door Latch Striker
1 - TAPPING PLATE
2 - SPACER
3 - STRIKER
Fig. 9 Rear Door Trim Panel
1 - TRIM PANEL
2 - NUTSERT
3 - HARNESS CONNECTOR
4 - LATCH RODS
Fig. 10 Rear Door Waterdam
1 - INSULATOR PAD
WJDOORS - REAR 23 - 23
HOOD
TABLE OF CONTENTS
page page
GAS PROP
REMOVAL.............................33
INSTALLATION.........................33
HINGE
REMOVAL.............................33
INSTALLATION.........................33
HOOD
REMOVAL.............................33
INSTALLATION.........................34
ADJUSTMENTS
HOOD ADJUSTMENT..................34INSULATION
REMOVAL.............................34
INSTALLATION.........................34
LATCH
REMOVAL.............................34
INSTALLATION.........................34
LATCH RELEASE CABLE
REMOVAL.............................35
INSTALLATION.........................35
GAS PROP
REMOVAL
(1) Raise and support hood.
(2) Using a small flat blade, pry the retainer
attaching hood support prop to lower ball stud.
(3) Slide retainer attaching hood support prop
upper ball stud downward.
(4) Disconnect hood support prop from lower ball
stud and rotate support prop upward and disconnect
from upper ball stud (Fig. 1).
INSTALLATION
(1) Position hood support prop on upper ball stud
(Fig. 1).(2) Slide retainer upward to secure support prop to
upper ball stud.
(3) Position support prop on lower ball stud and
press retainer inward to secure.
HINGE
REMOVAL
(1) Raise and support hood.
(2) Using a wax crayon or equivalent, mark posi-
tion of hinge.
(3) Remove hood hinge prop rod.
(4) Remove nuts attaching hinge to hood (Fig. 1).
(5) Remove bolts attaching hinge to body.
(6) Separate hinge from vehicle.
INSTALLATION
(1) Position hinge on vehicle and align reference
marks.
(2) Install bolts attaching hinge to body.
(3) Install nuts attaching hinge to hood.
(4) Install hood hinge prop rod.
HOOD
REMOVAL
(1) Raise hood.
(2) If equipped, disconnect underhood lamp har-
ness connector. (Connector is located under cowl
cover).
(3) Using a wax crayon or equivalent, mark loca-
tion of hood hinges on hood for installation align-
ment.
(4) Support hood in the open position.
(5) Remove hood support prop rods.
Fig. 1 Hood Support Prop
1 - HOOD
2 - COVER
3 - HINGE
4 - PROP
WJHOOD 23 - 33
(6) Remove bolts attaching hinges to hood.
(7) With the aid of a helper, remove hood from
vehicle.
INSTALLATION
(1) Position hood on hinges.
(2) Install bolts finger-tight.
(3) Align hinges with installation reference marks
and tighten bolts.
(4) Install hood support prop rods.
(5) Connect underhood lamp connector.
(6) Inspect hood for proper alignment and adjust
as necessary.
ADJUSTMENTS
HOOD ADJUSTMENT
The hood attaching holes are enlarged to aid front,
back and side to side adjustment.
(1) If hood is low in relation to cowl panel, insert
shims between hinge and hood.
(2) Adjust hood bumper in or out to adjust hood-
to-fender height alignment.
(3) Adjust the hood latch as necessary. Tighten the
nuts to 11N´m (8 ft. lbs.).
(4) Align the latch striker so that striker enters
the latch squarely and without binding.
INSULATION
REMOVAL
(1) Raise the hood.
(2) Remove the insulation panel fasteners.
(3) Remove the hood insulation panel.
INSTALLATION
(1) Position the insulation panel on the underside
of the hood.
(2) Install the insulation panel fasteners.
(3) Close the hood.
LATCH
REMOVAL
(1) Remove nuts attaching latch to radiator cross-
member support (Fig. 2).
(2) Disconnect hood release cable from latch.
(3) Separate latch from vehicle.
INSTALLATION
(1) Connect latch release cable to latch.
(2) Position latch on radiator crossmember sup-
port.
(3) Install nuts attaching latch to radiator cross-
member support. Tighten nuts to 11 N´m (8 ft. lbs.)
torque (Fig. 2).
Fig. 2 Hood Latch
1 - HOOD RELEASE CABLE
2-LATCH
3 - BUMPER
23 - 34 HOODWJ
HOOD (Continued)
LATCH RELEASE CABLE
REMOVAL
(1) Disconnect cable from hood latch (Fig. 3).
(2) Disconnect cable from retaining clips on left
inner fender panel.
(3) Remove left cowl side trim panel.
(4) Remove fasteners attaching cable bracket to
cowl side panel (Fig. 4).
(5) Route cable through dash panel and remove it
from under instrument panel.
INSTALLATION
(1) Route cable through hole in dash panel into
engine compartment.
(2) Pull cable forward and seat grommet in dash
panel.
(3) Position cable bracket on cowl side panel and
install fasteners (Fig. 4).
(4) Install left cowl side trim panel.
(5) Route and install cable in retaining clips on left
inner fender panel.
(6) Connect cable to hood latch (Fig. 3).
Fig. 3 Hood Latch
1 - HOOD LATCH
2 - HOOD RELEASE CABLE
Fig. 4 Hood Release Cable
1 - LOWER COWL
2 - HOOD RELEASE CABLE
3 - RELEASE HANDLE
WJHOOD 23 - 35
INSTRUMENT PANEL SYSTEM
TABLE OF CONTENTS
page page
INSTRUMENT PANEL SYSTEM
REMOVAL.............................37
INSTALLATION.........................43
CLUSTER BEZEL
REMOVAL.............................45
INSTALLATION.........................45
GLOVE BOX
STANDARD PROCEDURE - GLOVE BOX
ROLL DOWN.........................46
REMOVAL.............................47
INSTALLATION.........................47
GLOVE BOX LATCH
REMOVAL.............................48
INSTALLATION.........................48
GLOVE BOX LATCH STRIKER
REMOVAL.............................49
INSTALLATION.........................49
INSTRUMENT PANEL END CAP
REMOVAL.............................50
INSTALLATION.........................50
INSTRUMENT PANEL STUCTURAL DUCT
REMOVAL.............................51
INSTALLATION.........................51
INSTRUMENT PANEL TOP COVER
REMOVAL.............................51
INSTALLATION.........................52
INSTRUMENT PANEL TOP PAD
REMOVAL.............................52
INSTALLATION.........................54
INSTRUMENT PANEL C-CHANNEL COVER
BRACKET
REMOVAL.............................56
INSTALLATION.........................56
INSTRUMENT PANEL CENTER BEZEL -
LOWER
REMOVAL.............................57
INSTALLATION.........................57
INSTRUMENT PANEL CENTER BEZEL - UPPER
REMOVAL.............................58
INSTALLATION.........................58INSTRUMENT PANEL CENTER FLOOR
TUNNEL BRACKET
REMOVAL.............................58
INSTALLATION.........................59
INSTRUMENT PANEL COURTESY LAMP
BRACKET
REMOVAL.............................59
INSTALLATION.........................60
INSTRUMENT PANEL INTERMEDIATE
BRACKET
REMOVAL.............................60
INSTALLATION.........................61
INSTRUMENT PANEL LOWER RIGHT CENTER
BEZEL
REMOVAL.............................61
INSTALLATION.........................61
INSTRUMENT PANEL PLENUM BRACKET
REMOVAL.............................62
INSTALLATION.........................63
INSTRUMENT PANEL STEERING COLUMN
BRACKET
REMOVAL.............................63
INSTALLATION.........................63
INSTRUMENT PANEL STEERING COLUMN
SUPPORT BRACKET
REMOVAL.............................64
INSTALLATION.........................64
INSTRUMENT PANEL TRIM BEZEL - DRIVER
REMOVAL.............................65
INSTALLATION.........................65
INSTRUMENT PANEL TRIM BEZEL -
PASSENGER
REMOVAL.............................66
INSTALLATION.........................66
POWER OUTLET DOOR
REMOVAL.............................67
INSTALLATION.........................67
STEERING COLUMN OPENING COVER
REMOVAL.............................68
INSTALLATION.........................68
23 - 36 INSTRUMENT PANEL SYSTEMWJ
GLOVE BOX LATCH
REMOVAL
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE AIRBAG SYSTEM BEFORE
ATTEMPTING ANY STEERING WHEEL, STEERING
COLUMN, OR INSTRUMENT PANEL COMPONENT
DIAGNOSIS OR SERVICE. DISCONNECT AND ISO-
LATE THE BATTERY NEGATIVE (GROUND) CABLE,
THEN WAIT TWO MINUTES FOR THE AIRBAG SYS-
TEM CAPACITOR TO DISCHARGE BEFORE PER-
FORMING FURTHER DIAGNOSIS OR SERVICE. THIS
IS THE ONLY SURE WAY TO DISABLE THE AIRBAG
SYSTEM. FAILURE TO TAKE THE PROPER PRE-
CAUTIONS COULD RESULT IN ACCIDENTAL AIR-
BAG DEPLOYMENT AND POSSIBLE PERSONAL
INJURY.
(1) Disconnect and isolate the battery negative
cable.
(2) Roll down the glove box from the instrument
panel. (Refer to 23 - BODY/INSTRUMENT PANEL/
GLOVE BOX - STANDARD PROCEDURE - GLOVE
BOX ROLL DOWN).
(3) Remove the three screws that secure the glove
box latch to the inner glove box door (Fig. 19).(4) Lift up on the latch handle on the outer glove
box door far enough to loosen the latch assembly on
the inner glove box door.
(5) Remove the latch unit from the inner glove box
door.
INSTALLATION
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE AIRBAG SYSTEM BEFORE
ATTEMPTING ANY STEERING WHEEL, STEERING
COLUMN, OR INSTRUMENT PANEL COMPONENT
DIAGNOSIS OR SERVICE. DISCONNECT AND ISO-
LATE THE BATTERY NEGATIVE (GROUND) CABLE,
THEN WAIT TWO MINUTES FOR THE AIRBAG SYS-
TEM CAPACITOR TO DISCHARGE BEFORE PER-
FORMING FURTHER DIAGNOSIS OR SERVICE. THIS
IS THE ONLY SURE WAY TO DISABLE THE AIRBAG
SYSTEM. FAILURE TO TAKE THE PROPER PRE-
CAUTIONS COULD RESULT IN ACCIDENTAL AIR-
BAG DEPLOYMENT AND POSSIBLE PERSONAL
INJURY.
(1) Position the latch unit to the inner glove box
door (Fig. 19).
(2) Guide the latch handle into the latch handle
pocket on the outer glove box door.
(3) Install and tighten the three screws that secure
the glove box latch to the inner glove box door.
Tighten the screws to 2.2 N´m (20 in. lbs.).
(4) Roll the glove box back up into the instrument
panel. (Refer to 23 - BODY/INSTRUMENT PANEL/
GLOVE BOX - STANDARD PROCEDURE - GLOVE
BOX ROLL DOWN).
(5) Reconnect the battery negative cable.
Fig. 19 Glove Box Latch Remove/Install
1 - SCREW (3)
2 - LATCH HANDLE
3 - LATCH HANDLE POCKET
4 - BIN
5 - HINGE HOOKS
6 - DOOR
7 - GLOVE BOX LATCH
8-STOPS
23 - 48 INSTRUMENT PANEL SYSTEMWJ
GLOVE BOX LATCH STRIKER
REMOVAL
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE AIRBAG SYSTEM BEFORE
ATTEMPTING ANY STEERING WHEEL, STEERING
COLUMN, OR INSTRUMENT PANEL COMPONENT
DIAGNOSIS OR SERVICE. DISCONNECT AND ISO-
LATE THE BATTERY NEGATIVE (GROUND) CABLE,
THEN WAIT TWO MINUTES FOR THE AIRBAG SYS-
TEM CAPACITOR TO DISCHARGE BEFORE PER-
FORMING FURTHER DIAGNOSIS OR SERVICE. THIS
IS THE ONLY SURE WAY TO DISABLE THE AIRBAG
SYSTEM. FAILURE TO TAKE THE PROPER PRE-
CAUTIONS COULD RESULT IN ACCIDENTAL AIR-
BAG DEPLOYMENT AND POSSIBLE PERSONAL
INJURY.
(1) Disconnect and isolate the battery negative
cable.
(2) If the inboard glove box latch striker is being
serviced, remove the lower right center bezel from
the instrument panel. (Refer to 23 - BODY/INSTRU-
MENT PANEL/IP LOWER RIGHT CENTER BEZEL
- REMOVAL). If the outboard glove box latch striker
is being serviced, remove the end cap from the
instrument panel. (Refer to 23 - BODY/INSTRU-
MENT PANEL/INSTRUMENT PANEL END CAP -
REMOVAL).
(3) Remove the one screw that secures the upper
mounting flange of the glove box latch striker to the
instrument panel structural duct at either side of the
glove box opening (Fig. 20).
(4) Pull the upper mounting flange of the glove box
latch striker downward to disengage the hook forma-
tion on the lower end of the striker from the mount-
ing hole in the instrument panel structural duct.
(5) Remove the glove box latch striker from the
instrument panel.
INSTALLATION
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE AIRBAG SYSTEM BEFORE
ATTEMPTING ANY STEERING WHEEL, STEERING
COLUMN, OR INSTRUMENT PANEL COMPONENT
DIAGNOSIS OR SERVICE. DISCONNECT AND ISO-
LATE THE BATTERY NEGATIVE (GROUND) CABLE,
THEN WAIT TWO MINUTES FOR THE AIRBAG SYS-
TEM CAPACITOR TO DISCHARGE BEFORE PER-
FORMING FURTHER DIAGNOSIS OR SERVICE. THIS
IS THE ONLY SURE WAY TO DISABLE THE AIRBAG
SYSTEM. FAILURE TO TAKE THE PROPER PRE-
CAUTIONS COULD RESULT IN ACCIDENTAL AIR-BAG DEPLOYMENT AND POSSIBLE PERSONAL
INJURY.
(1) Position the glove box latch striker to the
instrument panel.
(2) Engage the hook formation on the lower end of
the glove box latch striker in the mounting hole in
the instrument panel structural duct.
(3) Roll the upper mounting flange of the glove box
latch striker upward until it is flush with the instru-
ment panel structural duct on either side of the glove
box opening.
(4) Install and tighten the screw that secures the
upper mounting flange of the glove box latch striker
to the instrument panel structural duct (Fig. 20).
Tighten the screw to 2.2 N´m (20 in. lbs.).
(5) If the inboard glove box latch striker was ser-
viced, reinstall the lower right center bezel onto the
instrument panel. (Refer to 23 - BODY/INSTRU-
MENT PANEL/IP LOWER RIGHT CENTER BEZEL
- INSTALLATION). If the outboard glove box latch
striker was serviced, reinstall the end cap onto the
instrument panel. (Refer to 23 - BODY/INSTRU-
MENT PANEL/INSTRUMENT PANEL END CAP -
INSTALLATION).
(6) Reconnect the battery negative cable.
Fig. 20 Glove Box Latch Striker Remove/Install
1 - SCREW
2 - GLOVE BOX LATCH STRIKER
3 - INSTRUMENT PANEL TOP PAD
WJINSTRUMENT PANEL SYSTEM 23 - 49