2003 Hyundai Tiburon engine

DO-IT-YOURSELF MAINTENANCE
6-20
G200C01GK-GATFUSE PANEL DESCRIPTION
Engine Compartment
HGK205-E
PROTECTED COMPONENTS
Generator
Generator
Condenser Fan
Radiator Fan
Engine Control, ECM. ATM Control
Ignition, Start Relay
ABS
ABS
Blower
Injector
O
2 Sensor, ECM
DRL
Front Fog Light
TCM, ECM
Horn. A/Conditioner
Head Light (High)
Head Light (LOW) FUSE RATING
100A
50A
30A
30A
30A
30A
30A
30A
30A
15A
10A
15A
15A
10A
15A
15A
15A DESCRIPTION
BATT
BATT
COND
RAD
ECU
IGN
ABS 1
ABS 2
BLOWER
INJ
SNSR
DRL
F/FOG
ECU
HORN,A/CON
H/LP (H1)
H/LP (LO)
NOTE:Not all fuse panel descriptions in this manual may be applicable
to your vehicle. It is accurate at the time of printing. When you
inspect the fuse box on your vehicle, refer to the fuse box label.
If installed

EMISSION CONTROL SYSTEMS
7-1
7. EMISSION CON-
TROL SYSTEMSH010B01A-AAT1. Crankcase Emission Control
System
The Positive Crankcase Ventilation System is
employed to prevent air pollution caused by
blow-by gases being emitted from the crank-
case. This system supplies fresh filtered air to
the crankcase through the air intake hose.
Inside the crankcase, the fresh air mixes with
blow-by gases, which then pass through the
PCV valve and into the induction system.
H010C01S-AAT2. Evaporative Emission Control (In-
cluding ORVR: Onboard Refueling
Vapor Recovery) System
The Evaporative Emission Control System is
designed to prevent fuel vapors from escaping
into the atmosphere.
(The ORVR system is designed to allow the
vapors from the fuel tank to be loaded into
a canister while refueling at the gas station,
preventing the escape of fuel vapors into
the atmosphere.)
Canister
Fuel vapors generated inside the fuel tank are
absorbed and stored in the onboard canister.
When the engine is running, the fuel vapors
absorbed in the canister are drawn into the
induction system through the purge control so-
lenoid valve.
Purge Control Solenoid Valve (PCSV)
The purge control solenoid valve is controlled
by the Engine Control Module (ECM); when the
engine coolant temperature is low during idling,
the PCSV closes so that evaporated fuel is not
taken into the engine. After the engine warms-
up during ordinary driving, the PCSV opens to
introduce evaporated fuel to the engine.
H010D01A-AAT
3. Exhaust Emission Control System
The Exhaust Emission Control System is a
highly effective system which controls exhaust
emissions while maintaining good vehicle per-
formance.
H010A01GK-AAT
EMISSION CONTROL SYSTEM
Your Hyundai is equipped with an emission
control system to meet all requirements of the
U.S. Environmental Protection Agency or Cali-
fornia Air Resources Board.
There are three emission control systems which
are as follows.
1) Crankcase Emission Control System
2) Evaporative Emission Control System
3) Exhaust Emission Control System
In order to ensure the proper function of the
emission control systems, it is recommended
that you have your car inspected and main-
tained by an authorized Hyundai dealer in ac-
cordance with the maintenance schedule in this
manual.
Caution for Inspection and Maintenance Test
(Vehicle with Traction Control System)
o To prevent the vehicle from misfiring
during dynamometer testing, disconnect
the ABS connector located inside of the
wheel guard (driver side).
o For more information, see shop manual
(BR Group, Wheel Speed Sensor).
H020A01S-AAT
CATALYTIC CONVERTER
Catalytic Converter
(California)
SSA7020A
Catalytic Converter
(Federal, California)
7

7-2
EMISSION CONTROL SYSTEMS
All Hyundai vehicles are equipped with one or
two monolith type three-way catalytic convert-
ers to reduce the carbon monoxide, hydrocar-
bons and nitrogen oxides contained in the ex-
haust gas. Exhaust gases passing through the
catalytic converter cause it to operate at a very
high temperature. The introduction of large
amounts of unburned gasoline into the exhaust
may cause the catalytic converter to overheat
and create a fire hazard. This risk may be
reduced by observing the following:
WARNING:o Use unleaded fuel only.
o Maintain the engine in good operating
condition. Extremely high catalytic con-
verter temperatures can result from im-
proper operation of the electrical, igni-
tion or multiport electronic fuel injection.
o If your engine stalls, pings, knocks, or is
hard to start, have your Hyundai dealer
inspect and repair the problem as soon
as possible.
o Avoid driving with a very low fuel level.
Running out of gasoline may cause the
engine to misfire and result in damage to
the catalytic converter.
o Avoid idling the engine for periods longer
than 10 minutes.
o The vehicle should not be pushed or
pulled to get started. This may cause the
catalytic converter to overheat and cre-
ate a fire hazard.o Do not touch the catalytic converter or
any other part of the exhaust system
while the catalytic converter is hot. Shut
off the engine, wait for at least one hour
before touching the catalytic converter
or any other part of the exhaust system.
o Remember that your Hyundai dealer is
your best source of assistance.
o Do not stop your Hyundai over any com-
bustible material such as grass, paper,
leaves or rags. These materials might
contact the hot catalytic converter and a
fire might result.

CONSUMER INFORMATION & REPORTING SAFETY DEFECTS
8-1
8. CONSUMER
INFORMATION &
REPORTING SAFE-
TY DEFECTS
I010A01A-AAT
VEHICLE IDENTIFICATION
NUMBER (VIN)
The vehicle identification number (VIN) is the
number used in registering your car and in all
legal matters pertaining to its ownership, etc. It
can be found in three different places on your
car:1. On the bulkhead between the engine and
passenger compartments.
2. On the left top side of the instrument panel
where it can be seen by looking down through
the windshield.
3. On the lower side of the center pillar outer
panel.
I010B01A-AATEngine Number
The engine number is stamped on the engine
block as shown in the drawing.
I020A01A-AAT
TIRE INFORMATION
The tires supplied on your new Hyundai are
chosen to provide the best performance for
normal driving.
I030A01GK-AATRECOMMENDED INFLATION PRES-
SURES
The tire label located on the driver side center
pillar outer panel gives the tire pressures rec-
ommended for your vehicle.
HGK220A
123
8
I010B01GK
DOHC
V6
HGK092
6.0Jx15
6.5Jx16
7.0Jx17
4Tx16TIRE
SIZE RIM
SIZE
PRESSURE, kPa (PSI)
195/65R15
205/55R16
215/45R17
T125/70R16REAR
210(30)
210(30)
210(30)
420(60)FRONT
210(30)
230(33)
240(35)
420(60) UP TO 2
PERSONSUP TO
MAX. LOAD
REAR
210(30)
230(33)
230(33)
420(60) FRONT
210(30)
210(30)
220(32)
420(60)
These pressures were chosen to provide the
most satisfactory combination of ride comfort,
tire wear and stability under normal conditions.
Tire pressures should be checked at least
monthly. Proper tire inflation pressures should
be maintained for these reasons:

VEHICLE SPECIFICATIONS
9-2SPECIFICATION
0.039 ~ 0.043 in. (1.0 ~ 1.1 mm)2.7 L
2.7 6 Cylinder V6 DOHC
86.7 x 75
2,656
1 - 2 - 3 - 4 - 5 - 6
AUTO LASH
PFR5N-11
RC10YPB4
750 ± 100
BTDC 12° ± 10° 2.0 L
4-Cyl., In-line DOHC
82 x 93.5
1,975
1 - 3 - 4 - 2
0.0067 - 0.0091 in. (0.17 - 0.23 mm)
0.0098 - 0.0122 in. (0.25 - 0.31 mm)
PFR5N-11
RC10YPYP4
700 ± 100
BTDC 8° ± 5°
J070A02GK-AATENGINE
ITEMS
Engine Type
Bore x Stroke
Displacement (cc)
Firing order
Valve clearance
(Cold Engine : 20 ± 5°C)
Spark plug
Spark plug gap
Idle speed (RPM)
Ignition timing (Base)
Intake
Exhaust
NGK
CHAMPION

VEHICLE SPECIFICATIONS
9-3 4.2(4.5)
J080A02GK-AAT
LUBRICATION CHART
Oil & Grease Standard
API SH, Hot Climate: SAE 20W-40, 20W-50 (ABOVE 32°F OR 0°C)
SG or Normal Climate:SAE 10W-30 10W-40, 10W-50 (ABOVE -10°F OR -23°C)
SG/CD Cold Climate:SAE 5W-30 5W-40 (BELOW 95°F OR 35°C)
HYUNDAI GENUINE PARTS MTF 75W/90 (API GL-4)
HYUNDAI GENUINE ATF, DIAMOND ATF SP-III or SK ATF SP-III
PSF-3
DOT 3 or DOT 4 equivalent
Ethylene glycol base for aluminum radiatorItem
Engine Oil
Transaxle
Power Steering
Brake Fluid
CoolantQ'ty (us.qts.) (liter)
2.3 (2.15)
8.2 (7.8)
As required
As required
2.0L : 7.4 (7.0) 2.7L : 8.5 (8.0)
Manual
Auto
Engine Oil
Oil Pan
Oil Filter2.0L2.7L
3.7(3.55)(MAX)
2.7(2.6)(MIN)
0.23(0.3)4(3.85)
4.3(4.2)(MAX)
3.5(3.4)(MIN)

INDEX
10-2Drive Belts .................................................................................. 6-12, 6-14
Driving
Economical driving .......................................................................... 2-10
Smooth cornering ............................................................................. 2-11
Winter driving ................................................................................... 2-11
E
Emissions Control Systems ................................................................... 7-1
Engine
Before starting the engine ................................................................. 2-2
Compartment ..................................................................................... 6-1
Coolant .............................................................................................. 6-5
Coolant temperature gauge ............................................................. 1-28
If the engine overheats ...................................................................... 3-2
Number .............................................................................................. 8-1
Oil ...................................................................................................... 6-3
Starting .............................................................................................. 2-3
Engine Exhaust Can Be Dangerous .................................................... 2-1
F
Floor mat Anchor .................................................................................. 1-43
Front Fog Light Switch ......................................................................... 1-39
Front Seats
Adjustable front seats .........................................................................1-6
Adjustable headrests ......................................................................... 1-7
Adjusting seatback angle ................................................................... 1-7
Adjusting seat forward and rearward ................................................. 1-7
Lumbar support control ...................................................................... 1-8
Seat cushion height adjustment ......................................................... 1-8
Fuel
Capacity ..............................................................................................9-1
Gauge ............................................................................................... 1-28Recommendations ............................................................................. 1-1
Fuel Filler Lid
Remote release ................................................................................ 1-40
Fuses .................................................................................................... 6-14
Fuse Panel Description .................................................................... 6-20
G
General Everyday Checks .................................................................... 6-3
Glove box ............................................................................................ 1-37
H
Hazard Warning System ...................................................................... 1-33
Headlight Aiming Adjustment .............................................................. 6-18
Headlight Bulb ...................................................................................... 6-17
Heating and Cooling Control
Rotary Type ........................................................................... 1-47 ~ 1-52
Automatic Type ..................................................................... 1-53 ~ 1-58
High-mounted Rear Stop light .............................................................. 1-39
Hood Release ...................................................................................... 1-40
Horn ...................................................................................................... 1-43
I
Ignition Switch ....................................................................................... 2-2
Instrument Cluster and Indicator Lights ................................................ 1-25
Instrument Panel Light Control ............................................................. 1-34
Instruments and Controls .................................................................... 1-24
Intermittent Wiper ................................................................................. 1-32
J
Jump Starting ........................................................................................ 3-1

Seoul Korea
Printing: AUG. 30, 2002
Publication No.: A2CO-EU28E
Printed in Korea
SERVICE STATION INFORMATION
FUEL:
UNLEADED gasoline only
Pump Octane Rating of 87 (Research Octane Number 91) or higher.
FUEL TANK CAPACITY
Original, US.gal (Imp.gal., liter) 14.5 (12, 55)
TIRE PRESSURE:
See the label on the driver side center pillar outer panel.
OTHER TIRE INFORMATION:
See pages 8-1 through 8-4
HOOD RELEASE:
Pull handle under left side of dash.
ENGINE OIL:
SH, SG or SG/CD multigrade and fuel efficient oil. Use SAE 10W-30,
10W-40 or 10W-50 if normal temperatures are above -10°F (-23°C).
For other viscosity recommendations, see page 6-2.
MANUAL TRANSAXLE:
HYUNDAI GENUINE PARTS MTF 75W/90 (API GL-4) Oil level
should be up to filler-bolt hole in housing beside differential.
AUTOMATIC TRANSAXLE:
Apply the parking brake, with the engine running, shift the selector
lever through all ranges and return to “N” (Neutral) position. Then
check the level of fluid on the dipstick. Use only HYUNDAI GENU-
INE ATF available at your dealer or DIAMOND ATF SP-III, SK ATF
SP-III.
QUICK INDEX
o Car will not start ........................................................................ 3-1
o Flat tire ...................................................................................... 3-4
o Warning light/chime comes on ...................................... 1-26 ~ 1-28
o Engine overheats ....................................................................... 3-2
o Towing of your vehicle ............................................................. 3-8
o Starting the engine ..................................................................... 2-3
o Driving tips for first 1,200 miles (2,000 km) ............................ 1-2
o Scheduled maintenance ............................................................. 5-3
o Reporting safety defects ............................................................ 8-6