2003 Hyundai Tiburon engine

WHAT TO DO IN AN EMERGENCY
3-3
WARNING:While the engine is running, keep hair, hands,
and clothing away from moving parts such
as the fan and drive belts to prevent injury.
5. If the water pump drive belt is broken or
engine coolant is leaking out, stop the en-
gine immediately and call the nearest
Hyundai dealer for assistance.
WARNING:Do not remove the radiator cap when the
engine is hot. This can allow coolant to be
blown out of the opening and cause serious
burns.
6. If you cannot find the cause of the overheat-
ing, wait until the engine temperature has
returned to normal. Then, if the engine cool-
ant has been lost, carefully remove the ra-
diator cap and add engine coolant to bring
the fluid level in the reservoir up to the
halfway mark.
7. Proceed with caution, keeping alert for fur-
ther signs of overheating. If overheating hap-
pens again, call a Hyundai dealer for assis-
tance.
CAUTION:Serious loss of engine coolant indicates
there is a leak in the cooling system and this
should be checked as soon as possible by a
Hyundai dealer.
D040B01A-AAT
Handling the Spare Tire
Remove the installation bolt to remove the spare
tire. To replace the spare tire in its storage
compartment, tighten the bolt firmly with your
fingers until there is no more play in the spare
tire. tire is stored.
2. The spare tire should only be used tempo-
rarily and should be returned to the luggage
compartment as soon as the original tire can
be repaired or replaced.
3. Continuous use at speeds of over 80 km/h
(50 mph) is not recommended.
4. As the temporary spare tire is specifically
designed for your car, it should not be used
on any other vehicle.
5. The temporary spare tire should not be used
on any other wheels, nor should standard
tires, snow tires, wheel covers or trim rings
be used with the temporary spare wheel. If
such use is attempted, damage to these
items or other car components may occur.
6. The temporary spare tire pressure should
be checked once a month while the tire is
stored.
D040A01GK-AATTEMPORARY SPARE TIRE
The following instructions for the temporary
spare tire should be observed:
1. Check inflation pressure as soon as practi-
cal after installing the spare tire, and adjust
to the specified pressure. The tire pressure
should be periodically checked and main-
tained at the specified pressure while the
Inflation Pressure Tire Size
T125/70R 16
60 psi (420 kPa) Spare Tire Pressure
CAUTION:o Do not use snow chains with your tem-
porary spare tire.
o Do not use more than one temporary
spare tire at a time.
HGK190

WHAT TO DO IN AN EMERGENCY
3-9
D080C02A-AATTowing a Car With an Automatic
Transaxle
o NOT FOR AUTOMATIC TRANSAXLE
EQUIPPED VEHICLE
o OK FOR MANUAL TRANSAXLE
CAUTION:A car with an automatic transaxle should
never be towed from the rear with the front
wheels on the ground. This can cause seri-
ous damage to the transaxle. If the car must
be towed from the rear, a towing dolly must
be used under the front wheels.
If the car is being towed with the rear wheels on
the ground, be sure the parking brake is re-
leased. o OK FOR AUTOMATIC OR MANUAL
TRANSAXLE EQUIPPED VEHICLE
HGK200D080C01GK
D080D01GK
D080D02A-AATEmergency Towing
For emergency towing when no commercial
tow vehicle is available, attach a tow cable,
chain or strap to one of the tie-down hooks
under the front of your car. Do not attempt to
tow your vehicle in this manner on any unpaved
surface. This could result in serious damage to
your car.
Nor should towing be attempted if the wheels,
drive train, axles, steering or brakes are dam-
aged. Before towing, be sure the transaxle is in
neutral and the key is in "ACC" (with the engine
off) or in the "ON" position (with the engine
running). A driver must be in the towed car to
steer it and operate the brakes.
NOTE:Before towing, check the level of the tran-
saxle fluid. If it is below the "HOT" mark on
the dipstick, add fluid. If you cannot add
fluid, a towing dolly must be used as de-
scribed above.

VEHICLE MAINTENANCE REQUIREMENTS
5-1
F010C01A-AATSpecified Scheduled Procedures
These are the procedures such as inspections,
adjustments and replacements that are listed in
the maintenance charts starting on page 5-3.
These procedures must be performed at the
intervals shown in the maintenance schedule to
assure that your warranty remains in effect.
Although it is strongly recommended that they
be performed by the trained technicians at your
Hyundai dealer, these procedures may be per-
formed at any qualified service facility.
It is suggested that genuine Hyundai service
parts be used for any required repairs or re-
placements. Other parts of equivalent quality
such as engine oil, engine coolant, manual or
auto transaxle oil, brake fluid and so on which
are not supplied by Hyundai Motor Company or
its distributor may be used without affecting
your warranty coverage but you should always
be sure these are equivalent to the quality of the
original Hyundai parts. Your Owner's Hand-
book provides further information about your
warranty coverage.
5. VEHICLE MAINTE-
NANCE REQUIRE-
MENTSF010E01A-AATDo-It-Yourself Maintenance
If you are mechanically inclined, own a few tools
that are required and want to take the time to do
so, you can inspect and service a number of
items. For more information about doing it your-
self, see Section 6.
F010D01A-AAT
General ChecksThese are the regular checks you should per-
form when you drive your Hyundai or you fill the
fuel tank. A list of these items will be found on
page 6-3.
F010A01A-AATMAINTENANCE INTERVALS
Service Requirements
To ensure that you receive the greatest number
of miles of satisfying operation from your
Hyundai, certain maintenance procedures must
be performed. Although careful design and en-
gineering have reduced these to a minimum,
those that are required are of the utmost impor-
tance.
It is your responsibility to have these mainte-
nance procedures performed to comply with the
terms of the warranties covering your new
Hyundai. The Owner's Handbook supplied with
your new vehicle provides further information
about these warranties.
F010B01A-AATMaintenance Requirements
The maintenance required for your Hyundai can
be divided into three main areas:
o Specified scheduled procedures
o General checks
o Do-it-yourself maintenance
F010F01A-AAT
A Few Tips
o Whenever you have your Hyundai serviced,
keep copies of the service records in your
glovebox. This will help ensure that you can
document that the required procedures have
been performed to keep your warranties in
effect. This is especially important when
service is not performed by an authorized
Hyundai dealer.
o If you choose to do your own maintenance
and repairs, you may find it helpful to have
an official Hyundai Shop Manual. A copy of
this publication may be purchased at your
Hyundai dealer's parts department.
F020A02S-AATSCHEDULED MAINTENANCE RE-
QUIREMENTS
o Inspection should be performed any time a
malfunction is experienced or suspected.
o Receipts for all emission control system
services should be retained to demonstrate
5

VEHICLE MAINTENANCE REQUIREMENTS
5-3
F030A01A-AATSCHEDULED MAINTENANCE
The following maintenance services must be performed to ensure good emission control and performance. Keep receipts for all vehicle emission services to
protect your emission warranty. Where both mileage and time are shown, the frequency of service is determined by whichever occurs first.
F030B01GK-AATR :Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary.
EMISSION CONTROL ITEMS
ENGINE OIL AND FILTER
FUEL FILTER
FUEL LINES, FUEL HOSES AND CONNECTIONS
VACUUM AND CRANKCASE VENTILATION HOSES
VAPOR HOSE AND FUEL FILLER CAP
AIR CLEANER FILTER
SPARK PLUGS (PLATINUM COATED)
VALVE CLEARENCE (2.0 L) No.DESCRIPTION
1
2
3
4
5
6
7
8MILES X 1000
KILOMETERS X 1000
MONTHS7.5
12
6
R15
24
12
R22.5
36
18
R30
48
24
R
I
I
R37.5
60
30
R45
72
36
R52.5
84
42
R
R
I60
96
48
R
I
I
R
R
I67.5
108
54
R75
120
60
R82.5
132
66
R90
144
72
R
I
I
R97.5
156
78
R105
168
84
R
R
I112.5
180
90
R120
192
96
R
I
I
R
R
I127.5
204
102
R135
216
108
R142.5
228
114
R150
240
120
R
I
I
R

VEHICLE MAINTENANCE REQUIREMENTS
5-5 ENGINE OIL AND FILTER
AIR CLEANER FILTER
SPARK PLUGS
BRAKE PADS, CALIPERS AND ROTORS
REAR BRAKE DRUMS/LININGS/PADS,
PARKING BRAKE
STEERING GEAR RACK, LINKAGE & BOOTS/
LOWER ARM BALL JOINT
DRIVESHAFTS AND BOOTS
MANUAL TRANSAXLE OIL
AUTOMATIC TRANSAXLE FLUID
AIR FILTER (FOR BLOWER UNIT)
MAINTENANCE UNDER SEVERE USAGE CONDITIONSThe following items must be serviced more frequently on cars normally used under severe driving conditions. Refer to the chart below for the appropriate
maintenance intervals.
R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary
F040A01GK-AAT
R
R
R
I
I
I
I
R
R
R
F - More than 50% driving in heavy city traffic during hot weather
above 90°F (32°C)
G - Driving in mountainous areas
H - Towing a trailer
I - Driving for patrol car, taxi, commercial car or vehicle towing
J - Driving over 100 mph SEVERE DRIVING CONDITIONS
A - Repeated short distance driving
B - Extensive idling
C - Driving in dusty, rough roads
D - Driving in areas using salt or other corrosive materials or in very cold weather
E - Driving in sandy areasDRIVING
CONDITION MAINTENANCE INTERVALS
MAINTENANCE ITEMMAINTENANCE
OPERATION
EVERY 3,000 MILES (4,800 KM) OR 3 MONTHS
MORE FREQUENTLY
MORE FREQUENTLY
MORE FREQUENTLY
MORE FREQUENTLY
MORE FREQUENTLY
EVERY 7,500 MILES (12,000 KM) OR 6 MONTHS
EVERY 60,000 MILES (96,000 KM)
EVERY 30,000 MILES (48,000 KM)
MORE FREQUENTLYA, B, C, F, H
C, E
B, H
C, D, G, H
C, D, G, H
C, D, E, F, G
C, E, F, G
A, C, D, E, F, G, H, I, J
A, C, E, F, G, H, I
C, E

VEHICLE MAINTENANCE REQUIREMENTS
5- 6
F060A01A-AATEXPLANATION OF SCHEDULED MAIN-
TENANCE ITEMS
F060M01A-AAT
o Engine Oil and Filter
The engine oil and filter should be changed at
the intervals specified in the maintenance sched-
ule. If the car is being driven in severe condi-
tions, more frequent oil and filter changes are
required.
F060C01A-AAT
o Fuel Filter
A clogged filter can limit the speed at which the
vehicle may be driven, damage the emission
system and cause hard starting. If an exces-
sive amount of foreign matter accumulates in
the fuel tank, the filter may require replacement
more frequently.
After installing a new filter, run the engine for
several minutes, and check for leaks at the
connections. Fuel filters should be installed by
trained technicians.
F060B02A-AAT
o Drive Belts
Inspect all drive belts for evidence of cuts,
cracks, excessive wear or oil saturation and
replace if necessary. Drive belts should be
checked periodically for proper tension and
adjusted as necessary.
F060D01A-AATo Fuel Lines, Fuel Hoses and Connec-
tions
Check the fuel lines, fuel hoses and connec-
tions for leakage and damage. Have a trained
technician replace any damaged or leaking parts
immediately.
F060G01A-AAT
o Vapor Hose and Fuel Filler CapThe vapor hose and fuel filler cap should be
inspected at those intervals specified in the
maintenance schedule. Make sure that a new
vapor hose or fuel filler cap is correctly re-
placed.
F060F01A-AATo Vacuum, Crankcase
Ventilation Hoses
Inspect the surface of hoses for evidence of
heat and/or mechanical damage. Hard and brit-
tle rubber, cracking, tears, cuts, abrasions, and
excessive swelling indicate deterioration. Par-
ticular attention should be paid to examine
those hose surfaces nearest to high heat sourc-
es, such as the exhaust manifold.
Inspect the hose routing to assure that the
hoses do not come in contact with any heat
source, sharp edges or moving component
which might cause heat damage or mechanical
wear. Inspect all hose connections, such as
clamps and couplings, to make sure they are
secure, and that no leaks are present. Hoses
should be replaced immediately if there is any
evidence of deterioration or damage.
F060H01A-AAT
o Air cleaner filter
A Genuine Hyundai air cleaner filter is recom-
mended when filter is replaced.
F060J01A-AATo Spark plugs
Make sure to install new spark plugs of the
correct heat range.
F060E01A-AAT
o Timing beltInspect all parts related to the timing belt for
damage and deformation. Replace any dam-
aged parts immediately.
F070C01A-AAT
o CoolantThe coolant should be changed at the
intervals specified in the maintenance sched-
ule.
F070D01A-AAT
o Manual transaxle oilInspect the manual transaxle oil according to
the maintenance schedule.
NOTE:If the oil level is low, check for possible
leaks before adding oil. Do not overfill.

VEHICLE MAINTENANCE REQUIREMENTS
5-7
F070E04A-AATo Automatic Transaxle Fluid
The fluid level should be in the "HOT" range of
the dipstick, after the engine and transaxle are
at normal operating temperature. Check the
automatic transaxle fluid level with the engine
running and the transaxle in neutral, with the
parking brake properly applied. Use HYUNDAI
GENUINE ATF, DIAMOND ATF SP-III, SK
ATF SP-III when adding or changing fluid.
F070F01A-AAT
o Brake Hoses and LinesVisually check for proper installation, chafing,
cracks, deterioration and any leakage. Replace
any deteriorated or damaged parts immediately.
F070G02A-AAT
o Brake Fluid
Check brake fluid level in the brake fluid reser-
voir. The level should be between “MIN” and
“MAX” marks on the side of the reservoir. Use
only hydraulic brake fluid conforming to DOT 3
or DOT 4.
F070H01A-AATo Rear Brake Drums and Linings/
Parking Brake
Check the rear brake drums and linings for
scoring, burning, leaking fluid, broken parts,
and excessive wear. Inspect the parking brake
system including the parking brake lever and
cables. For detailed service procedures, refer
to the Shop Manual.
F070J01A-AATo Brake Pads, Calipers and Rotors
Check the pads for excessive wear, discs for
run out and wear, and calipers for fluid leakage.
F070K01A-AAT
o Exhaust Pipe and Muffler
Visually inspect the exhaust pipes, muffler and
hangers for cracks, deterioration, or damage.
Start the engine and listen carefully for any
exhaust gas leakage. Tighten connections or
replace parts as necessary.
F070L01A-AAT
o Suspension Mounting Bolts
Check the suspension connections for loose-
ness or damage. Retighten to the specified
torque.
F070N01A-AATo Power Steering Pump, Belt and
Hoses
Check the power steering pump and hoses for
leakage and damage. Replace any damaged or
leaking parts immediately. Inspect the power
steering belt for evidence of cuts, cracks, ex-
cessive wear, oiliness and proper tension. Re-
place or adjust it if necessary.
F070P01A-AAT
o Driveshafts and Boots
Check the drive shafts, boots and clamps for
cracks, deterioration, or damage. Replace any
damaged parts and, if necessary, repack the
grease.
F070Q01A-AAT
o Air Conditioning Refrigerant
Check the air conditioning lines and connec-
tions for leakage and damage. Check air condi-
tioning performance according to the relevant
shop manual if necessary.F070M01A-AATo Steering gear box, linkage & boots/
lower arm ball joint
With the vehicle stopped and engine off, check
for excessive free-play in the steering wheel.
Check the linkage for bends or damage. Check
the dust boots and ball joints for deterioration,
cracks, or damage. Replace any damaged parts.
F060N01E-AAT
o Valve ClearanceInspect excessive valve noise and/or engine
vibration and adjust if necessary. A qualified
technician should perform the operation.
Valve Clearance
Intake valves : 0.0067 ~ 0.0091 in. (0.17 ~ 0.23mm)
Exhaust valves : 0.0098 ~ 0.0122 in. (0.25 ~ 0.31mm)

DO-IT-YOURSELF MAINTENANCE
6-1
6
G010A01GK-AATENGINE COMPARTMENT (2.0 DOHC)
1. Engine oil filler cap
2. Brake Booster
3. Brake fluid reservoir
4. Clutch fluid reservoir (If installed)
5. Relay box 6. Windshield washer fluid reservoir cap
7. Power steering fluid reservoir
8. Engine coolant reservoir
9. Engine oil level dipstick
10. Radiator cap11. Automatic transaxle fluid level dipstick
(If installed)
12. Air cleaner
13. Battery 1
2
6345
78 9 10 11 1213
6. DO-IT-YOURSELF MAINTENANCE
CAUTION:When inspecting or servicing the
engine, you should handle tools
and other heavy objects carefully
so that the plastic rocker cover of
the engine is not damaged.
HGK059