2003 Hyundai Terracan stop start

DO-IT-YOURSELF MAINTENANCE 6-7
The engine oil and filter should be changed at those intervals specified in the maintenance schedule in Section 5. If the car is being driven in severe conditions, more frequent oil and filter changes are required. The procedure for changing the oil and filter is as follows:
1. Park the car on level ground and set theparking brake. Start the engine and let it warm up until the needle on the coolant temperature gauge moves above the lowest mark. Turn the engine off and place the gear selector lever in "P" (automatic transmis- sion) or reverse gear (manual transmis- sion).
2. Open the hood and remove the engine oil filler cap.
3. Slide underneath the car and loosen the drain plug by turning it counterclockwise with a wrench of the proper size. Be sure that a drain pan is in position to catch the oil as it drains out, then remove the drain plug.
WARNING: Be very careful when draining the engine oil
as it may be hot enough to burn you!
4. When the oil has stopped draining, replace
the drain plug using a new washer and retighten by turning it clockwise. Oil pan drain plug tightening torque: 3.5 ~ 4.5 kgf.m
5. Remove the oil filter by turning it counter- clockwise with a oil filter wrench of theproper size. A certain amount of oil will come out when you remove the filter. So be sure to have your drain pan in place under- neath it.
6. Install a new oil filter in accordance with the instructions on the carton or on the filteritself. Do not over-tighten (Tightening
torque: Gasoline- 1.2 ~ 1.6 kgf .
m, Diesel
- 2.3 ~ 2.5 kgf .
m). Be sure that the mounting
surface on the engine is clean and that theold gasket is removed completely. Lubricate the new gasket on the filter with clean en- gine oil before installation.
7. Refill the crankcase with the recommended engine oil. Refer to the specification in chap-ter 9 for engine oil capacity.
G040A02HP
Diesel (2.9 CRDi)
Diesel (2.5 TCI)
Oil filter
Oil filler cap
Oil filler cap
Drain plug Oil filter
Drain plug
G040A02HP-GAT CHANGING THE OIL AND FILTER
o The engine oil consumption is strongly ef-
fected by the viscosity and quality of oil, engine rpm and driving condition etc. The engine oil is more consumed under severe driving conditions such as high speeds and
frequent acceleration and deceleration than normal driving condition.
G040A01HP
Gasoline
Oil filter
Drain plug Oil filler cap

DO-IT-YOURSELF MAINTENANCE 6-9
coolant container, add the appropriate quan- tity of coolant to the radiator.
G050D03HP
G050D01HP
G050D02HP
NOTE: Gasoline Engine Only Before adding the coolant to the radiator, unscrew the flange bolt for fitting water outlet to escape the excess pressure. And if the coolant overflows from the hole while adding the coolant, screw the bolt and con- tinue to add the coolant. 4. Turn the radiator cap counterclockwise with-
out pressing down on it, until it stops. Thisrelieves any pressure remaining in the cool- ing system. And remove the radiator cap by pushing down and turning counterclockwise. Now fill the radiator with clean demineral-ized or distilled water. Continue to add clean demineralized or distilled water in small quan- tities until the fluid level stays up in the radiator neck.
5. Start the engine, top off the radiator with water and then add coolant to the reservoir until the level is between "LOW" and "FULL".
6. Replace the radiator and reservoir caps and check to be sure the drain cocks are fullyclosed and not leaking.
WARNING:The cooling fan is controlled by engine cool-
ant temperature and may sometimes oper- ate even when the engine is not running.
Gasoline Engine only
The coolant level can be seen on the side of the plastic coolant reservoir. The level of the cool- ant should be between the "LOW" and "FULL" lines on the reservoir when the engine is cool. If the level is below the "LOW" mark, add engine coolant to bring it up between "LOW" and "FULL". If the level is low, inspect for coolant leaks and recheck the fluid level fre- quently. If the level drops again, visit your Hyundai dealer for an inspection and diagnosis of the reason.
G050D01HP-GAT To Change the Engine CoolantThe engine coolant should be changed at those intervals specified in the vehicle maintenance schedule in Section 5. CAUTION: Engine coolant can damage the finish of your car. If you spill engine coolant on the car, wash it off thoroughly with clean water.
1. Park the car on level ground, set the park-
ing brake and remove the radiator cap when cool.
2. Be sure your drain receptacle is in place. Open the drain cock on the radiator. Allowall the engine coolant to drain from the cooling system, then securely close the drain cock.
3. Check Section 9 for the capacity of the cooling system in your car. Then, followingthe manufacturer’s directions on the engine

DO-IT-YOURSELF MAINTENANCE 6-15
anymore than 8.0 mm. If you have the instru- ments to check it with a force of 98N (22 lb.), the deflection should be approx. 8.0 mm (0.315 inches). If the belt is too loose, have it adjusted by your Hyundai dealer. NOTE: The compressor drive belt tension for diesel engine (2.9 CRDi only) is adjusted automati- cally.
B145A01HP-GAT CHANGING THE AIR FILTER (For Evaporator and Blower Unit) (If installed) The air filter is located in front of the evaporator unit behind the glove box. It helps to decrease pollutants from entering the car and to filter the air.
B760A01HP
Stopper
Diesel (2.5 TCI)
G140D01HP-GAT Checking the Compressor Drive Belt When the air conditioning is being used regular- ly, the compressor drive belt tension should be checked at least once a month. To check the drive belt tension, press down onthe belt halfway between the engine crankshaft and compressor pulleys. Pressing with your finger, you should not be able to deflect this belt
G140D01HP-D
G140D02HP
Gasoline
Generator pulley
Idler pulley Water pump pulley
COMP.pulley Auto tensionerCOMP. pulley
Crankshaft pulley Diesel (2.9 CRDi)
Crankshaft pulleyCOMP. pulleyCrankshaft pulley
Tension pulley
Tension pulley
G140B01A-AAT Checking the Air Conditioning Opera- tion
1. Start the engine and let it run at fast idle for
several minutes with the air conditioning set at the maximum cold setting.
2. If the air coming out of the in-dash vents is not cold, have the air conditioning systeminspected by your Hyundai dealer.
CAUTION:Running the air conditioning system forextended periods of time with a low refriger- ant level may damage the compressor. G140C01A-AAT LubricationTo lubricate the compressor and the seals in the system, the air conditioning should be run for at least 10 minutes each week. This is particularly important during cool weather when the air conditioning system is not otherwise in use.

DO-IT-YOURSELF MAINTENANCE 6-21
G350A01HP-GAT BLEEDING THE FUEL SYSTEM
(FOR DIESEL ENGINE (2.5 TCI))
E090A01HP
The fuel system should be bled to remove air as described in the illustration if the fuel supply is exhausted during travel, when the fuel filter is replaced, or if the vehicle is not used for a long time.
G240A01A-AAT POWER STEERING HOSESIt is suggested that you check the power steer- ing hose connections for fluid leakage at regular intervals. The power steering hoses should be replaced if there is severe surface cracking, pulling, scuffing or worn spots. Deterioration of the hose could cause premature failure.
NOTE: Do not start the engine when the powersteering oil reservoir is empty.
2. Pump the hand pump until there are no more
bubbles in the fuel coming out of the air plug. When doing this, place a cloth around the air plug to prevent the escaping fuel from spew- ing about.
3. Tighten the air bleed bolt when there are no more bubbles in the fuel.
4. Continue pumping until the hand pump be- comes stiff.
5. Finally, check to be sure that there is no leakage of fuel.If in doubt, consult your nearest authorizedHYUNDAI dealer.
WARNING:
(1) Do not smoke or have any other open flame near the vehicle while bleeding the fuel system.
E090A02HP
1. Loosen the air bleed bolt at the top of the fuel
filter with a flat-bladed screwdriver or equiva- lent.
The power steering fluid level should be checked daily. To check the power steering fluid level, be surethe ignition is "OFF", then check to make cer- tain that the power steering fluid level is be- tween the "MAX" and "MIN" level markings on the fluid reservoir. NOTE: Grinding noise from the power steering pump may be heard immediately after the engine is started in extremely cold condi- tions (below - 20°C). If the noise stops dur- ing warm up, there is no abnormal function in the system. If is due to a power steering fluid characteristic in extremely cold condi- tions. Recommended Fluid Use PSF-3 type fluid.
G230A02HP
Diesel (2.9 CRDi)

7-2EMISSION CONTROL SYSTEMS
WARNING:
o Use unleaded fuel only.
o Maintain the engine in good operating condition. Extremely high catalytic con-verter temperatures can result from im- proper operation of the electrical, igni- tion or multiport electronic fuel injection.
o If your engine stalls, pings, knocks, or is hard to start, have your Hyundai dealerinspect and repair the problem as soon as possible.
o Avoid driving with a very low fuel level. Running out of gasoline may cause theengine to misfire and result in damage to the catalytic converter.
o Avoid idling the engine for periods long- er than 10 minutes.
o The vehicle should not be pushed or pulled to get started. This may cause the catalytic converter to overheat and cre- ate a fire hazard.
o Do not touch the catalytic converter or any other part of the exhaust systemwhile the catalytic converter is hot. Shut off the engine, wait for at least one hour before touching the catalytic converter or any other part of the exhaust system.
o Remember that your Hyundai dealer is your best source of assistance.
o Do not stop your Hyundai over any com- bustible material such as grass, paper,leaves or rags. These materials might contact the hot catalytic converter and a fire might result. H020C01HP-GAT EGR SYSTEM ; For a Diesel Engine (If installed) This system helps control oxides of nitrogen by recirculating a part of the exhaust gas into the engine, there by reducing cylinder combustion temperature.This system can be reduced Nox of Emission used by EGR.
H020D01S-GAT CATALYTIC CONVERTER ; For a Diesel Engine (If installed) All Hyundai vehicles are equipped with oxida- tion type catalytic converter to reduce the car- bon monoxide, hydrocarbons and particulate contained in the exhaust gas.

INDEX 10-3
High-Mounted Rear Stoplight ............................................................
1-61
Hood Release ................................................................................... 1-62
Horn .................................................................................................. 1-63
I
Ignition Switch ..................................................................................... 2-2Immobilizer System .................................................................... 1-3 ~ 1-6
Limp Home Procedures ....................................... 1-3 ~ 1-4, 1-5 ~ 1-6
Key ........................................................................................... 1-3, 1-4
Instrument Cluster and Indicator ............................................ 1-34 ~ 1-37
Instrument Panel Light Control (Rheostat) .......................................1-51
Instruments and Controls ............. ..................................................... 1-33
Intermittent Wiper .............................................................................. 1-49
JJump Starting ...................................................................................... 3-1
K
Key ...................................................................................................... 1-2 If you lose your keys .................................................................... 3-10
Positions .......................................................................................... 2-2
L
Light Bulbs Replacement ............. ..................................................... 6-23
Limited-Slip Differential ..................................................................... 2-12Luggage Compartment
Cargo Security Screen .................................................................. 1-60
Light ............................................................................................... 1-59
Net ................................................................................................. 1-59
MMaintenance Intervals Explanation of scheduled maintenance items ........................ 5-7 ~ 5-8
Maintenance under severe usage conditions ................................. 5-6
Scheduled maintenance ......................................................... 5-2 ~ 5-5
Service requirements ...................................................................... 5-1
Mirrors Day-night inside rearview ................................................... 1-57 ~ 1-58
Outside rear view .......................................................................... 1-55
Multimeter ............................................................................... 1-44 ~ 1-46
Altimeter ........................................................................................ 1-45
Azimuth compass .......................................................................... 1-44
Barometer ...................................................................................... 1-46
Digital Clock .................................................................................. 1-46
Relative altimeter ........................................................................... 1-45
OOdometer .......................................................................................... 1-43
PParking Brake ................................................................................... 1-58
Part-time 4WD Operation ......................................................... 2-9 ~ 2-10
Power Driver's Seat .......................................................................... 1-13

CONTROLS AND EQUIPMENT1- 1
ZB000A1-A
1. CONTROLS AND
EQUIPMENT neck. However, care must be exercised when refuelling the vehicle tank from jerry cans or bymeans of a funnel that the fuel being used isunleaded.
The use of leaded fuel in this vehicle will result
in irreversible pollution of the catalyst element.Such pollution will prevent correct operation ofthe catalyst and give rise to increased operat-ing temperatures leading to the catalyst ele-ment melting and restricting the exhaust flowalong with an increase in exhaust emissionlevels.
CAUTION: The vehicle warranty will not extend to dam-
age arising from the use of incorrect fuels.
Unleaded fuel with a Research Octane Number
(RON) of 91 or higher must be used in this vehicle. To prevent accidental filling of the fuel tank with
leaded fuel, a small diameter filler neck alongwith a restrictor flap are fitted to ensure that onlyunleaded fuel pump nozzles may enter the filler
B010A02HP.DAG
UNLEADED FUEL ONLY
B010A01HP-EAT FUEL RECOMMENDATIONS PETROL ENGINES THIS VEHICLE MUST ONLY BE OPERATED
WITH UNLEADED FUEL.
SERIOUS DAMAGE WILL RESULT FROM
THE USE OF LEADED FUEL.
DIESEL ENGINESDiesel fuel of 52 to 54 cetane is the correct
rating to use in your Hyundai Terracan. If two types of diesel fuel are available, use summeror winter fuel properly according to the followingtemperature conditions.
o Above 23°F (-5°C) ... Summer type diesel fuel.
o Below 23°F (-5°C) ... Winter type diesel fuel.
Watch the fuel level in the tank very carefully :
If the engine stops due to fuel failure, the circuits must be completely purged to permitrestarting. CAUTION: Do not let any petrol or water enter the tank.
If this happens, the tank should be com- pletely drained and the fuel lines should allbe cleaned out. This will stop the fuel pumpfrom becoming contaminated.
ZB010D1-E Operation in Foreign CountriesDrivers of vehicles which are to be operated in
foreign countries must satisfy themselves that:
o The vehicle meets all local regulations with respect to insurance, specifications etc..
o The correct types and grades of fuel are available for satisfactory operation of the ve- hicle.
ZB010C1-E "Alternative fuels"Fuels which contain methanol or ethanol must
not be used.
ZB010F2-AFUELS FOR CLEANER AIRTo help contribute to cleaner air, Hyundai rec-
ommends that you use fuels treated with deter- gent additives, which help to prevent depositformation in the engine. These fuels will helpthe engines run cleaner and the Emission Con-trol System performance.
1

CONTROLS AND EQUIPMENT1- 35
B260P02Y-EAT
ABS Service Reminder Indicator Light (Not all models)
When the key is turned to the "ON" position, the
Anti-Lock Brake System SRI will come on and then go off in a few seconds. If the ABS SRIremains on, comes on while driving, or does notcome on when the key is turned to the "ON"position, this indicates that there may be aproblem with the ABS.
If this occurs, have your vehicle checked by
your Hyundai dealer as soon as possible. Thenormal braking system will still be operational,but without the assistance of the anti-lock brakesystem.
WARNING:
If both ABS SRI and Parking Brake/Brakefluid level warning lights remain "ON" orcome on whilst driving, there may be a prob-
lem with E.B.D. (Electronic Brake Force Dis-tribution).If this occurs, avoid sudden stops and haveyour vehicle checked by your Hyundai dealeras soon as possible. B260F01A-AAT
High Beam Indicator Light
The high beam indicator light comes on when-
ever the headlights are switched to the highbeam or flash position.
B260D01A-AAT
Turn Signal Indicator Lights
The blinking green arrows on the instrument
panel show the direction indicated by the turn signals. If the arrow comes on but does notblink, blinks more rapidly than normal, or doesnot illuminate at all, a malfunction in the turnsignal system is indicated. Your dealer shouldbe consulted for repairs. B260G01A-EAT
Low Oil Pressure Warning Light
CAUTION:
If the oil pressure warning light stays onwhilst the engine is running, serious enginedamage may result. The oil pressure warninglight comes on whenever there is insufficient oil pressure. In normal operation, it should come on when the ignition switch is turnedon, then go out when the engine is started. If the oil pressure warning light stays on
whilst the engine is running, there is a seri-ous malfunction.
If this happens, stop the car as soon as it is
safe to do so, turn off the engine and checkthe oil level. If the oil level is low, fill engineoil to the proper level and start the engineagain. If the light stays on with the enginerunning, turn the engine off immediately. Inany instance where the oil light stays onwhen the engine is running, the engineshould be checked by an authorized Hyundaidealer before the car is driven again.B260C01A-EAT
O/D OFF Indicator (Not all models)
When the overdrive switch is turned on, the
overdrive off indicator will go out. This amber indicator will be illuminated when the overdriveswitch is turned off.
B260H02A-EAT
Parking Brake/Low Brake Fluid Level Warning Light
WARNING:
If you suspect brake trouble, have your brakes checked by a Hyundai dealer as soon aspossible. Driving your car with a problem ineither the brake electrical system or brakehydraulic system is dangerous, and couldresult in a serious injury or death.
Warning Light Operation The parking brake/brake fluid level warning
light should come on when the parking brake is applied and the ignition switch is turned to "ON"or "START". After the engine is started, the lightshould go out when the parking brake is re-leased. If the parking brake is not applied, the warning
light should come on when the ignition switch isturned to "ON" or "START", then go out whenthe engine starts. If the light comes on at anyother time, you should slow the vehicle andbring it to a complete stop in a safe location offthe roadway.