IN CASE OF EMERGENCY
3-2
CAUTION:
Personal injury and damage to the vehicle
may occur if jump starting is not per- formed correctly. If any doubt exists as tohow this operation should be performed,seek assistance from qualified personnel. WARNING:
Motor vehicle batteries contain sulphuric
acid and emit hydrogen gas. Protective clothing should be worn and care exer-cised to prevent the acid from coming intocontact with skin or clothing and the ve-hicle. Naked lights should not be permittedin the vicinity of the battery. Care shouldbe exercised to prevent sparks occurringduring connection. If acid accidentallycomes into contact with skin or eyes, theaffected area should immediately be flushed ponents such as the Fuel Injection system
computer and the Automatic Transaxlecomputer. The battery must never be dis-connected whilst the engine is running. SD040A2-E IF THE ENGINE OVERHEATS If the temperature gauge indicates overheat- ing:
1. Pull off the road and stop as soon as it is
safe to do so.
2. Place the gear selector lever in "P" (auto- matic), or neutral (manual transaxle) and set the parking brake. If the air condition-ing is on, turn it off.
3. If coolant is running out under the car or steam is coming out from under the bonnetstop the engine. Do not open the bonnetuntil the coolant has stopped running orthe steaming has stopped. If there is novisible loss of coolant and no steam, leavethe engine running and check to be surethe engine cooling fan is operating. If the fan is not running, turn the engine off.
4. Check to see if the water pump drive belt is missing. If it is not missing, check to see that it is tight. If the drive belt seems to besatisfactory, check for coolant leaking fromthe radiator, hoses or under the car. (If theair conditioning had been in use, it isnormal for cold water to be draining fromit).
SD030A1-E JUMP STARTING
with copious amounts of water and medi- cal assistance sought.
1. Ensure that the booster battery is 12 volt type. If the booster battery is installed inanother vehicle, ensure that the two vehi-cles are not touching.
2. Turn off all unnecessary electrical equip- ment in both vehicles.
3. Ensure that the engine of the vehicle pro- viding the jump start is running prior toconnection of the jump cables.
4. Connect the red jump cable to the positive (+) terminal of the booster battery and theother end to the positive (+) terminal of thedischarged battery.
5. Attach the black jump cable to the nega- tive (-) terminal of the booster battery, andthe other end to a ground point within theengine compartment of the vehicle withthe flat battery. Do not connect to thenegative battery terminal of the flat batterysince sparks may be generated with thesubsequent risk of explosion.
6. Raise the booster vehicle engine speed to 2,000 r.p.m. and start the engine of thevehicle with the flat battery.
7. Remove jump cables in the reverse order of installation (black cable first).
CAUTION:If the jump cable is incorrectly installed,damage to the vehicle electrical systemmay occur, in particular the electronic com-
HFC4002
Booster battery Discharged battery
IN CASE OF EMERGENCY
3-4
SD070A1-E
CHANGING A FLAT TYRE
It is of the utmost importance that care is exercised when changing road wheels. En-sure that the parking brake is set and that thegear shift lever is in reverse (P, if the vehiclehas automatic transaxle).
D060A01FC-D
D060K01FC-EAT
Wheel Cap (Not all models)
HFC4024
1. Wrap a piece of cloth around the tip of the
screwdriver to avoid scratching.
2. Insert a screwdriver into the groove of the wheel cap and pry gently to remove the wheel cap.
3. Change the flat tyre. HFC4023
Groove
BossGroove
SD060A1-E
IN THE EVENT OF A PUNCTURE If a puncture occurs whilst driving the vehicle:
1. Bring the car to rest as soon as it is safe to do so and with the minimum amount of braking required which will assist in main-taining the maximum amount of control.The vehicle should be parked whereverpossible upon firm level ground to facilitatewheel changing.
SD050A2-E SPARE WHEEL (Not all models) The spare wheel is stored under the luggage compartment floor and is accessed from withinthe luggage compartment by lifting the carpetand the floor panel. To remove the spare wheel, unscrew the retainer, rotating this in an anti clockwisedirection and lift out the wheel. To replace thewheel, screw the retainer by hand until tighthaving located the wheel in the luggage com-partment floor well. The inflation pressure ofthe spare wheel should be checked at leastmonthly and whenever the wheel is fitted tothe vehicle.
Spare Tyre Pressure
Type Inflation Pressure Full Size210 kPa (30 psi)
2. If the vehicle is creating a hazard and the
road conditions do not permit the wheel to be changed safely, assistance should besought.
3. Passengers must not be allowed to remain inside the vehicle during wheel changing.If a puncture occurs whilst the vehicle is ona motorway, the passengers should takerefuge on the motorway embankment toavoid the possibility of injury occurringshould the vehicle be struck by othermotorway traffic.
4. Wheel changing should be performed ac- cording to the following instructions.
VEHICLE MAINTENANCE REQUIREMENTS 5-7
6ZF070D1-A
o Manual transaxle oil Inspect the manual transaxle oil according to
the maintenance schedule. NOTE: If the oil level is low, check for possible
leaks before adding oil. Do not overfill.
6ZF070H1-A
o Rear brake drums and linings/ parking brake
Check the rear brake drums and linings for
scoring, burning, leaking fluid, broken parts, and excessive wear. Inspect the parkingbrake system including the parking brakelever and cables. For detailed service proce-dures, refer to the Shop Manual.
6ZF070J1-A
o Brake pads, calipers and rotors Check the pads for excessive wear, discs for
run out and wear, and calipers for fluid leak-age.
6ZF070K1-A
o Exhaust pipe and muffler Visually inspect the exhaust pipes, mufflerand hangers for cracks, deterioration, or dam-age. Start the engine and listen carefully forany exhaust gas leakage. Tighten connec-tions or replace parts as necessary.
F070E03A-AAT
o Automatic transaxle fluid The fluid level should be in the "HOT" range
of the dipstick, after engine and transaxle areat normal operating temperature. Check theAutomatic Transaxle Fluid level with the en-gine running and the transaxle in neutral, withthe parking brake properly applied. Use DIA-MOND ATF SP- III or SK ATF SP- III when
adding or changing fluid. 6ZF070F1-A
o Brake hoses and lines Visually check for proper installation, chafing, cracks, deterioration and any leakage. Replaceany deteriorated or damaged parts immediately.
6ZF060H1-A
o Air cleaner filter A Genuine Hyundai air cleaner filter is recom-
mended when filter is replaced.
6ZF060J1-A
o Spark plugs Make sure to install new spark plugs of the
correct heat range.
6ZF070B1-A
o Cooling system Check the cooling system part, such asradiator, coolant reservoir, hoses and con-nections for leakage and damage. Replaceany damaged parts. 6ZF070G2-A
o Brake fluid Check brake fluid level in the brake fluidreservoir. The level should be between "MIN"and "MAX" marks on the side of the reservoir.Use only hydraulic brake fluid conforming toDOT 3 or DOT 4.
6ZF070C1-A
o Engine coolant The coolant should be changed at theintervals specified in the maintenance sched-ule.
F060N01E-AAT
o Valve Clearance Inspect excessive valve noise and/or enginevibration and adjust if necessary. A qualifiedtechnician should perform the operation.
Valve Clearance
Intake valves: 0.0067 ~ 0.0091 in. (0.17 ~ 0.23mm)
Exhaust valves: 0.0098 ~ 0.0122 in. (0.25 ~ 0.31mm)
OWNER MAINTENANCE
6-6 the level again, allow several minutes for the oil to drain into the sump. Replace the oil fillercap rotating it in a clockwise direction untiltight. The quantity of oil required to raise the level from the minimum to maximum level is approx-imately 1 litre. The distance between the "F" and "L" marks is equal to about 1 liter(Gasoline Engine)/1.2liter(Diesel Engine) of oil.
o The engine oil consumption is strongly
effected by the viscosity and quality of oil,engine rpm and driving condition etc. The engine oil is more consumed under severe driving conditions such as highspeeds and frequent acceleration and de-celeration than normal driving condition.
ZG030E1-A
ENGINE OIL CONSUMPTION Function of engine oil
Engine oil has the primary function of lubricat-
ing and cooling the inside of the engine. Engine oil consumption
It is normal that an engine should consume
some engine oil while normal driving. The cause of oil consumption in a normal engine are asfollows;
o Engine oil is used to lubricate pistons, piston rings and cylinders. A thin film of oil is left on the cylinder wallwhen a piston moves downwards in thecylinder. High negative pressure generatedduring engine operation sucks some of theoil into the combustion chamber. This oil with some oil of the cylinder wall is burned by the high temperature combustiongases during the combustion process. SG040A1-E
ENGINE OIL AND FILTER
REPLACEMENT
SSA6040A
Oil filler cap
Drain plug
Oil filter The engine oil and filter must be changed at
the time or mileage interval specified in the maintenance schedule. If the vehicle is oper-ated under severe or adverse conditions, theoil and filter must be replaced more frequently.
To replace the oil and filter, proceed as fol-
lows:
1. Ensure that the engine is at normal operat- ing temperature and park the vehicle on level ground with the parking brake se-curely applied and the engine turned off.
2. Open the bonnet and remove the oil filler cap.
3. Prepare a suitable receptacle to collect the displaced oil and remove the drain plugfrom the sump.
CAUTION: The oil being drained from the engine will
be hot. Care should be exercised to pre- vent scalding.
Diesel engine
Gasoline engine Drain plug
Oil filter
KCHB001A-1
OWNER MAINTENANCE
6-8 SG050C1-E
Engine Coolant Level
SG050D1-E
To Change the Engine Coolant The engine coolant should be changed at
those intervals specified in the vehicle main- tenance schedule in Section 5.
NOTE:Care should be taken to ensure that cool-
ant is not allowed to spill onto thepaintwork since the finish may becomedamaged. If coolant spillage occurs, theaffected area should be rinsed thoroughlywith water. The engine coolant level may be observed
through the side of the plastic coolant reservoir(expansion tank) when the engine is cold. If thelevel is below the "LOW" mark, add coolant ofthe correct concentration until the level is be-tween the "LOW" and "Full" marks. If the levelfalls below the "LOW" mark on a regular basisdespite being topped up, consult a Hyundaidealer. 1. Park the vehicle on level ground and en-
sure that the parking brake is firmly ap-plied, and the engine allowed to cool. DO NOT ATTEMPT THIS OPERATION WHILST THE ENGINE IS HOT SINCEBURNING OR SCALDING MAY RESULT.
2. Prepare a suitable receptacle to collect the displaced coolant and position this under theradiator drain tap.
3. With the heater temperature control set to the "HOT" position, remove the radiator capand open the radiator drain tap.
4. When the engine coolant has drained com- pletely, close the drain tap ensuring that thisis not over tightened.
5. Prepare a suitable quantity of new engine coolant (refer to section 9) and pour thisinto the radiator.
6. Start the engine with the radiator cap still removed and continue to add coolant as thelevel decreases as air is expelled from thesystem. When the level remains constant,replace the radiator cap and replenish thecoolant reservoir.
7. When the engine is hot, check to ensure that no coolant leaks are present.
WARNING: The cooling fan is controlled by engine coolant temperature and may sometimesoperate even when the engine is not run-ning. Use extreme caution when workingnear the blades of the cooling fan so that
G050C01FC
G050C02FC
Diesel engine
Gasoline engine
NOTE: It is imperative that vehicles fitted with an
air conditioning system have a coolant concentration of the recommended strengthat all times. The use of the air conditioningsystem when the cooling system is filledwith water only will result in the heatermatrix freezing and subsequently bursting.
OWNER MAINTENANCE
6-12 SG110D2-E
Transaxle fluid level checking
The vehicle must be parked on level ground
with the parking brake firmly applied and the engine at normal operating temperature. (Nor-mal operating temperature will only be achievedwhen the vehicle has been driven for 6 miles ormore). With the engine idling and the footbrake ap-
plied, the transaxle selector should be movedfrom the "P" position through to the "L" positionand back to the "N" or "P" position.
C090A01FC-D
SG110A1-E
AUTOMATIC TRANSAXLE FLUID The automatic transaxle fluid level should be
checked and changed at those intervals pre- scribed in the maintenance schedule. It is ofparamount importance that only the specifiedfluid is used when replenishing or changing thefluid. The use of other fluids may irreparablydamage the transaxle and invalidate the manu-facturers warranty. In addition the ingress of dirtor lint may prevent correct functioning of thetransaxle and care must be exercised to pre-vent the ingress of such matter.
CAUTION: The transaxle on fluid level must be checked
with the engine running and at normal oper- ating temperature and therefore care mustbe exercised to prevent injury occurringthrough contact with rotating or hot parts ofthe engine. G110B03A-AAT
Recommended Fluid Your Hyundai automatic transaxle is specially designed to operate with DIAMOND ATF SP- III
or SK ATF SP- III.
Damage caused by a nonspecified fluid is notcovered by your new vehicle limited warranty.
Wipe the dipstick, replace it fully and promptlyremove it again. The fluid level should bebetween the upper and lower marks. Fluidneed only be added if the level is at or belowthe lower mark and must never be increasedabove the higher mark. If additional fluid isrequired, this should be poured into the trans-mission through the dipstick tube with the aidof a suitable funnel. CAUTION: The automatic transaxle unit is a preci-sion engineered assembly and correctoperation is dependant upon the exclu-sion of dirt and lint from the unit. There-fore, it is imperative that only lint freecloth (eg nylon) is used for wiping thedipstick and that the area around the
HFC5008
Ensure that the vehicle is parked on level ground with the parking brake firmly appliedand the engine cool. Remove the level plugfrom the transaxle when lubricant should be-gin to drip from the level hole. If the level islow and no lubricant is seen to drip, add therequired quantity of lubricant and replace theplug. Open the bonnet and remove the transaxledipstick, remembering that care must be exer-cised to prevent injury occurring through con-tact with hot or rotating parts of the engine.
VEHICLE SPECIFICATIONS 9-1
Litre
55 Imp.gal
12
SJ000A1-F
9. VEHICLE SPECIFICATIONS
Fuel tank capacity
Type Wheel free playRack strokeOil pump type
J010A01FC-EAT MEASUREMENT
in. (mm)
Item BatteryGeneratorDiesel
CMF 68 AH 90A (12V)
Gasoline MF45AH
90A (13.5V)
9
J040A01FC-EAT ELECTRICAL
SJ030A1-FFUEL SYSTEM
J020A01FC-EAT POWER STEERING
US.gal14.5
Rack and pinion 0 ~ 1.18 in. (0 ~ 30 mm)5.7±0.04 in. (146±1mm)Vane type J030A01FC-DAT
TYRE
185/65 R14 195/55 R15205/55 R15 (1.8 DOHC only)
StandardOption
Type Front brake typeRear brake typeParking brake Dual hydraulic with brake boosterVentilated discDrum Cable
J050A01FC-GAT BRAKE
Front Rear
Overall lengthOverall widthOverall height (unladen) Wheel base Wheel tread
158.4 (4,025)
68.5 (1,740)64.3 (1,635)
*66.3 (1,685)
102.3 (2,600) 58.5 (1,485)58.5 (1,485)
*If installed roof rack
Standard Option
J030B01FC-DAT SPARE TYRE
Temporary Full size
INDEX10-3
L LIGHTING SWITCH ....................................................................... 1-35LUGGAGE NET ............................................................................ 1-49 LUMBAR SUPPORT ADJUSTMENT ............................................... 1-9 M MAINTENANCE AND SERVICING REQUIREMENTS ..................... 5-1MAINTENANCE UNDER SEVERE USAGE CONDITIONS ............. 5-5MANUAL TRANSAXLE .................................................................... 2-5 MANUAL TRANSAXLE LUBRICANT ............................................. 6-11 MAP LIGHT ................................................................................... 1-43MULTI BOX ................................................................................... 1-44MULTI FUNCTION SWITCH .......................................................... 1-35 O OVERDRIVE SWITCH ..................................................................... 2-9 P PARKING BRAKE ......................................................................... 1-46POWER OUTLET .......................................................................... 1-47POWER STEERING FLUID LEVEL ............................................... 6-18 POWER STEERING HOSES ......................................................... 6-19 POWER WINDOW .......................................................................... 1-7PROTECTING YOUR HYUNDAI FROM CORROSION ................... 4-1
RREAR FOG AUDIBLE WARNING SOUND ................................... 1-32REAR FOG LIGHT SWITCH .......................................................... 1-38 REAR SEAT ARM REST ............................................................... 1-40 REAR SEAT WARNING ............................................................... 1-12RECOMMENDED SHIFT SPEEDS ................................................. 2-6REMOTE FUEL FILLER LID RELEASE .............................. 1-48 ~ 1-49REMOVAL OF WATER FROM THE FUEL FILTER ..................... 6-19REPLACING LIGHT BULBS ......................................................... 6-19 ROOF RACK ................................................................................ 1-50 RUNNING IN ................................................................................... 1-2 S SCHEDULED MAINTENANCE ........................................................ 5-2SEAT ADJUSTMENT .......................................................... 1-8 ~ 1-11 SEAT BELT PRECAUTIONS ......................................................... 1-13 SEAT BELTS ...................................................................... 1-14 ~ 1-16SEAT CUSHION HEIGHT ADJUSTMENT ....................................... 1-9SEAT WARMER ............................................................................ 1-12SERVICE HISTORY ........................................................................ 5-1SIDE VENTILATOR ....................................................................... 1-52 SMOOTH CORNERING ................................................................ 2-11 SNOW TYRES ................................................................................ 8-1SPARE WHEEL ............................................................................... 3-3SPARKING PLUG REPLACEMENT ................................................ 6-9