2003 Hyundai Matrix service

CONTROLS AND EQUIPMENT
1- 24
YT10355A
WARNING:
o Do not install a child restraint system in the front passenger seat position.
A child restraint system must never be placed in the front seat. The infant orchild could be severely injured by anairbag deployment in case of an accident.
o Extreme Hazard! Do not use a rearward facing child restraint on a seat pro-tected by an airbag in front of it!
o Modification to SRS components or wir- ing, including the addition of any kindof badges to the pad covers or modifi-cations to the body structure, can ad-versely affect SRS performance and leadto possible injury.
WARNING:
o For best protection from the side airbag
system and to avoid being injured is by the deploying side impact airbag, both front seat occupants should sit in an upright position with the seat belt prop-erly fastened. The driver's hands shouldbe placed on the steering wheel at the9:00 and 3:00 o'clock positions. Thepassenger's arms and hands should beplaced in their laps.
o Do not use any accessory seat covers.
o Use of seat covers could reduce or prevent the effectiveness of the system.
o Do not install any accessories on the side or near the side impact airbag.
o Do not use excessive force on the side of the seat.
o Do not place any objects over the airbag or between the airbag and yourself. B240C03Y-GAT SRS Care The SRS is virtually maintenance-free and there are no parts you can safely service byyourself. The entire SRS system must beinspected by an authorized Hyundai dealer in10 years after the date that the vehicle wasmanufactured. Any work on the SRS system, such as remov- ing, installing, repairing, or any work on thesteering wheel must be performed by a quali-fied Hyundai technician. Improper handling ofthe SRS system may result in serious per-sonal injury.
HFC2092-DSide airbag sensor
o Do not place any objects (an umbrella,
bag, etc.) between the front door and the front seat. Such objects may be-come dangerous projectiles and causeinjury if the supplemental side impactair bag inflates.
o To prevent unexpected deployment of the side impact air bag that may resultin personal injury, avoid impact to theside airbag sensor when the ignitionkey is on.

1- 29
CONTROLS AND EQUIPMENTSB210E1-E OVERDRIVE OFF INDICATOR LIGHT (Not all models)
When the overdrive (4th gear) switch is turned off and the operation of overdrive (4th gear) iscancelled, the overdrive warning light (O/DOFF) will be illuminated. When the switch is atthe on position, the gearbox will operate in thenormal fully automatic mode and the warninglight will be extinguished.
B260P02Y-EAT
ABS SERVICE REMINDER INDICATOR (SRI)(Not all models)
When the key is turned to the "ON" position, the Anti-Lock Brake System SRI will come onand then go off in a few seconds. If the ABSSRI remains on, comes on while driving, ordoes not come on when the key is turned tothe "ON" position, this indicates that theremay be a problem with the ABS. If this occurs, have your vehicle checked by your Hyundai dealer as soon as possible. Thenormal braking system will still be operational,but without the assistance of the anti-lockbrake system.
CAUTION: If the both ABS SRI and Parking Brake/
Brake fluid level warning lights remain "ON" or come on while driving, there may be a
problem with E.B.D (Electronic Brake Force
Distribution).
If this occurs, avoid sudden stops and
have your vehicle checked by your Hyundaidealer as soon as possible. SB210K1-E
OIL PRESSURE WARNING LIGHT
CAUTION: If the oil pressure light illuminates when the engine is running, an insufficient oilpressure level for continued safe opera-tion of the engine exists. Continued opera-tion of the engine in this condition mayresult in serious engine damage. Under normal circumstances, the light will illuminate when the ignition is turned "on" andwill be extinguished when the engine is started. If the oil pressure warning light illuminates whilst the engine is running, stop the engineimmediately and check the engine oil level. Ifthe level is insufficient, add the required amountof oil as indicated by the engine oil dipstick. Ifthe light fails to extinguish when the engine isrestarted, do not continue to operate the ve-hicle. If the oil pressure light illuminates during nor- mal operation and the cause is not an insuffi-cient oil level, or the light fails to illuminatewhen the ignition is turned "on", contact thenearest Hyundai dealer before further operat-ing the vehicle.
SB210G1-E TURN SIGNAL INDICATOR LIGHT
Operation of a turn signal is indicated by the warning light located in the instrument cluster.If the light fails to illuminate or does not flash,a malfunction within the turn signal system isindicated.
SB210J1-E HIGH BEAM INDICATOR LIGHT
The high beam indicator light will illuminate
whenever the headlights are switched to high beam of flash position.
SB210C1-F
SRS (Airbag) SERVICE REMINDER INDICATOR
The SRS service reminder indicator (SRI) comes on and flashes for about 6 secondsafter the ignition key is turned to the "ON"position or after the engine is started, afterwhich it will go out. This light also comes on when the SRS is not working properly. If the SRI does not come on, or continuously remains on after flashing for about 6 secondswhen you turned the ignition key to the "ON"position or started the engine, or if it comes onwhile driving, have the SRS inspected by anauthorized Hyundai Dealer.

DRIVING YOUR HYUNDAI 2- 5
SC090A02-E
MANUAL TRANSAXLE
HFC3029
The five speed fully synchronized transaxle is controlled by a floor mounted shift lever uponwhich the shift pattern is indicated. It is impor-tant that when changing gear, the clutch pedalis fully depressed to avoid transaxle damage. CAUTION:
o Do not attempt to engage reverse gear
when the car is in motion.
o To avoid damaging the selector mecha- nism, do not use the gear shift lever as a hand rest. Release the lever immedi-ately the shift is completed.
o To avoid premature clutch wear, do not use the clutch pedal as a foot rest, anddo not hold the vehicle on a gradientusing the clutch.
o Ensure that the engine is not over-revved by upshifting before the tachometerneedle enters the red zone.
o Do not coast with the shift lever at the neutral position.
o When descending long gradients, make use of the engine braking to assist thefootbrake to avoid brake fade or over-heating.
o When slippery conditions are encoun- tered, increased caution should be ex-ercised when gear changing, braking oraccelerating. Abrupt changes in speedmay cause a loss of traction or controlof the vehicle.
o The starter motor will not operate un- less the clutch pedal is depressed whilstthe engine is being started.
o During cold weather, shifting may be difficult until the transaxle lubricant haswarmed up. This is normal and notharmful to the transaxle. SC090B1-F
Using the Clutch The clutch should be pressed all the way to
the floor before shifting, then released slowly.Do not rest your foot on the clutch pedal whiledriving.
This can cause unnecessary wear. Do not partially engage the clutch to hold the
car on an incline. This causes unnecessary wear.
Use the parking brake to hold the car on an
incline. Do not operate the clutch pedal rapidlyand repeatedly.
o Avoid cruising at unnecessary high speeds.
o Always ensure that the periodic mainte-
nance services are performed by a Hyundai dealer at the time and/or mileage intervalsspecified.
o Use the air conditioning only when neces- sary.
o If you 've come to a complete stop and it's hard to shift into 1 st
or R(Reverse),
put the shift lever in N(Neutral) position and release the clutch. Press the clutchpedal back down, and then shift into 1 st
or R(Reverse) gear position.
o Do not use the shift lever as a handrest during driving, as this can result inpremature wear of the transaxle shiftforks.

3-7
IN CASE OF EMERGENCY
SD070J1-E
8. Lower Vehicle and Tighten Nuts
Lower the car to the ground turning the wheel
nut wrench counterclockwise. When the ve- hicle is firmly on the ground, remove the jackand tighten the wheel nuts securely. At thefirst available opportunity, the wheel nut torqueshould be checked with a suitable torquewrench.
Wheel nut tightening torque Steel wheel & aluminium alloy wheel:900-1,100 kg.cm (65-80 lb.ft) SD070K1-E AFTER CHANGING WHEELS
SD080A1-E
VEHICLE TOWING OR RECOVERY
The pressure of the spare tyre should be checked at the first available opportunity. Ifany doubt exists as to the tyre pressure, thevehicle should be driven slowly to the nearestservice station and the tyre pressure checkedand adjusted as required. If the valve cap is lost from any of the valves, a replacement should be obtained and fittedat the first available opportunity. The valvecap prevents the ingress of dirt which maycause the valve to stick and therefore leakand is part of the valve sealing function. Ensure that the spare wheel, jack and wheel nut wrench as well tools are correctly locatedin the boot of the vehicle to prevent damageand noise. CAUTION:
An incorrect tow or recovery could result
in serious damage to the vehicle. If anydamage to the suspension, steering ortransaxle is apparent or suspected, a tow-ing ambulance must be used.
D060I01FC-DD060B01FC
o OK FOR AUTOMATIC OR MANUAL
TRANSAXLE EQUIPPED VEHICLE D080A01FC

VEHICLE MAINTENANCE REQUIREMENTS 5-1
SF020A1-E
MAINTENANCE AND SERVICING REQUIREMENTS To ensure the continued reliability and safety
of the vehicle, certain routine maintenance operations are required at specific mileage ortime intervals.
It is the responsibility of the vehicle owner to
ensure that the maintenance schedules shownin both this Owners Manual and the Warrantyand Service Passport are adhered to.
The new vehicle warranty may be invalidated
if the routine maintenance operations are notperformed in line with the recommendationsoutlined and the safety and durability of thevehicle adversely affected.
It is recommended that all maintenance op-
erations with the exception of the daily oper-ating checks are entrusted to a Hyundaidealer to ensure that the latest repair and maintenance procedures and specializedservicing tools are employed. In addition, theuse of genuine Hyundai replacement parts willensure that the vehicle safety and perfor-mance will not be compromised. NOTE:
The inspection and testing of certain elec-
tronic fuel injection/engine management and automatic transmission control sys-tems require specialised electronic equip-ment specifically designed for Hyundaivehicles. The use of general purpose elec-trical test equipment may result in dam-age to the control unit microprocessors.
SF000A1-E
5. VEHICLE
MAINTENANCE REQUIREMENTS
SF020C1-E
Specified Scheduled Procedures The Specified scheduled procedures are listed
in the maintenance charts beginning at page 5-2. The operations specified must be per-formed at the time or mileage intervals shownirrespective of whether the mileage intervalhas been reached before the specified timeinterval.
Certain lubricants and components degrade
with both time and mileage (e.g. engine oil andbrake fluid) and therefore it is not permissableto base the maintenance schedule upon mile-age alone. It is strongly recommended thatthe maintenance operations are performed bythe factory-trained or distributor-trained tech-nicians at your Hyundai dealer because of the need for specialized knowledge and toolingand to ensure that no possibility of invalidatingthe manufacturers warranty exists.
The maintenance schedules relate to ve-
hicles operated under normal conditions, ve-hicles which are operated under adverseconditions will require more frequent mainte-nance which is described at page 5-5.
SF030B1-E
SERVICE HISTORY It is important that all scheduled maintenance
services are recorded in the warranty andservice passport to ensure that proof of main-tenance is available when warranty service isrequired.
5

VEHICLE MAINTENANCE REQUIREMENTS
5- 2 SF040A2-E
SCHEDULED MAINTENANCE In order to ensure the continued safety, reliability and longevity of the
vehicle, the following maintenance service operations should be per- formed at the time or mileage intervals specified.
It is recommended that all routine maintenance services are entrusted to a Hyundai dealer to ensure that the manufacturers recommendedprocedures are employed and that only genuine Hyundai replacementparts are used. Incorrect maintenance techniques or the use of nongenuine replacement parts may invalidate the vehicle warranty.
F030B02E-EAT R : REPLACE I : INSPECT AND, AFTER INSPECTION, CLEAN, ADJUST, REPAIR OR REPLACE IF NECESSARY
Note :
(1) SF OR LOWER: EVERY 6,000 MILES OR 6 MONTHS : "R" (2) FOR EVERY 60,000 MILES OR 48 MONTHS WHICHEVER OCCURS FIRST : "I"ENGINE CONTROL SYSTEM MAINTENANCE (GASOLINE)
1 ENGINE OIL & FILTER (SG OR ABOVE) See Note (1)
2 DRIVE BELT (WATER PUMP, ALTERNATOR & A/CON)
3 FUEL FILTER (MFI)
4 FLUID LEAKS
5 TIMING BELT
6 VENTILATION HOSES
7 AIR CLEANER FILTER
8 SPARK PLUGS
9 VALVE CLEARANCE (1.8 DOHC)
NO. DESCRIPTION60 72
5060
4048
3036
2024
1012
MILES X 1,000MONTHS
R
I I
R R
R
I
R I I
R
I
R I
R R
R
I I I
R
II
R R
R
I I
See Note (2)

VEHICLE MAINTENANCE REQUIREMENTS 5-5
MAINTENANCE UNDER SEVERE USAGE CONDITIONS
The following items must be serviced more frequently on cars normally used under severe driving conditions. Refer to the chart below for the
appropriate maintenance intervals.
R : REPLACE I : INSPECT AND, AFTER INSPECTION, CLEAN, ADJUST, REPAIR OR REPLACE IF NECESSARY
F040A04E-EAT
SEVERE DRIVING CONDITIONS
A - Repeated short distance driving
B - Extensive idling
C - Driving in dusty, rough roads
D - Driving in areas using salt or other corrosive materials or in very cold weather
E - Driving in sandy areas ENGINE OIL AND FILTER AIR CLEANER FILTERSPARK PLUGSTIMING BELT BRAKE PADS REAR BRAKE LININGS AND CYLINDERSSUSPENSION AND STEERING SYSTEMMANUAL TRANSAXLE OILAUTOMATIC TRANSAXLE FLUIDPOLLEN FILTER(IN FRONT OF BLOWER UNIT)
EVERY 4,500MILES OR 6 MONTHS MORE FREQUENTLY MORE FREQUENTLY EVERY 37,000MILES OR 48 MONTHS
MORE FREQUENTLY
MORE FREQUENTLY MORE FREQUENTLY EVERY 60,000MILESEVERY 27,000MILES MORE FREQUENTLY
MAINTENANCE OPERATIONMAINTENANCE ITEM
R R R RII I
R R R A, B, C, F, H C, E B, H D, E, F, GC, D, G, HC, D, G, H C, D, E, F A, C, D, E, F, G, H, I, JA, C, E, F, G, H, I C,E
MAINTENANCE INTERVALS
DRIVING
CONDITION
F - More than 50% driving in heavy city traffic during hot weather above 90°F (32°C)
G - Driving in mountainous areas
H - Towing a trailer
I - Driving for patrol car, taxi, commercial car or vehicle towing
J - Driving over 100MPH

VEHICLE MAINTENANCE REQUIREMENTS 5-7
6ZF070D1-A
o Manual transaxle oil Inspect the manual transaxle oil according to
the maintenance schedule. NOTE: If the oil level is low, check for possible
leaks before adding oil. Do not overfill.
6ZF070H1-A
o Rear brake drums and linings/ parking brake
Check the rear brake drums and linings for
scoring, burning, leaking fluid, broken parts, and excessive wear. Inspect the parkingbrake system including the parking brakelever and cables. For detailed service proce-dures, refer to the Shop Manual.
6ZF070J1-A
o Brake pads, calipers and rotors Check the pads for excessive wear, discs for
run out and wear, and calipers for fluid leak-age.
6ZF070K1-A
o Exhaust pipe and muffler Visually inspect the exhaust pipes, mufflerand hangers for cracks, deterioration, or dam-age. Start the engine and listen carefully forany exhaust gas leakage. Tighten connec-tions or replace parts as necessary.
F070E03A-AAT
o Automatic transaxle fluid The fluid level should be in the "HOT" range
of the dipstick, after engine and transaxle areat normal operating temperature. Check theAutomatic Transaxle Fluid level with the en-gine running and the transaxle in neutral, withthe parking brake properly applied. Use DIA-MOND ATF SP- III or SK ATF SP- III when
adding or changing fluid. 6ZF070F1-A
o Brake hoses and lines Visually check for proper installation, chafing, cracks, deterioration and any leakage. Replaceany deteriorated or damaged parts immediately.
6ZF060H1-A
o Air cleaner filter A Genuine Hyundai air cleaner filter is recom-
mended when filter is replaced.
6ZF060J1-A
o Spark plugs Make sure to install new spark plugs of the
correct heat range.
6ZF070B1-A
o Cooling system Check the cooling system part, such asradiator, coolant reservoir, hoses and con-nections for leakage and damage. Replaceany damaged parts. 6ZF070G2-A
o Brake fluid Check brake fluid level in the brake fluidreservoir. The level should be between "MIN"and "MAX" marks on the side of the reservoir.Use only hydraulic brake fluid conforming toDOT 3 or DOT 4.
6ZF070C1-A
o Engine coolant The coolant should be changed at theintervals specified in the maintenance sched-ule.
F060N01E-AAT
o Valve Clearance Inspect excessive valve noise and/or enginevibration and adjust if necessary. A qualifiedtechnician should perform the operation.
Valve Clearance
Intake valves: 0.0067 ~ 0.0091 in. (0.17 ~ 0.23mm)
Exhaust valves: 0.0098 ~ 0.0122 in. (0.25 ~ 0.31mm)