2003 Hyundai Elantra clutch

DO-IT-YOURSELF MAINTENANCE DO-IT-YOURSELF MAINTENANCEDO-IT-YOURSELF MAINTENANCE DO-IT-YOURSELF MAINTENANCE
DO-IT-YOURSELF MAINTENANCE
6-2
G010A02E-GAT
ENGINE COMPARTMENT (2.0 SULEV) ENGINE COMPARTMENT (2.0 SULEV)ENGINE COMPARTMENT (2.0 SULEV) ENGINE COMPARTMENT (2.0 SULEV)
ENGINE COMPARTMENT (2.0 SULEV)
G010C02E
2
134 5
610
78
11 912
1314
1. Power steering fluid reservoir
2. Engine oil filler cap
3. Brake booster
4. Brake fluid reservoir 5. Clutch fluid reservoir (If installed)
6. Windshield washer fluid reservoir cap
7. Engine coolant reservoir
8. Engine oil level dipstick
9. Radiator cap10. Engine cover
11. Automatic transaxle fluid level dipstick
12. Air filter element
13. Battery
14. Relay box
CAUTION: CAUTION:CAUTION: CAUTION:
CAUTION:When inspecting or servicing the When inspecting or servicing theWhen inspecting or servicing the When inspecting or servicing the
When inspecting or servicing the
engine, you should handle tools engine, you should handle toolsengine, you should handle tools engine, you should handle tools
engine, you should handle tools
and other heavy objects carefully and other heavy objects carefullyand other heavy objects carefully and other heavy objects carefully
and other heavy objects carefully
so that the plastic rocker cover of so that the plastic rocker cover ofso that the plastic rocker cover of so that the plastic rocker cover of
so that the plastic rocker cover of
the engine is not damaged. the engine is not damaged.the engine is not damaged. the engine is not damaged.
the engine is not damaged.

DO-IT-YOURSELF MAINTENANCE DO-IT-YOURSELF MAINTENANCEDO-IT-YOURSELF MAINTENANCE DO-IT-YOURSELF MAINTENANCE
DO-IT-YOURSELF MAINTENANCE
6-3
G020B01A-AAT
Vehicle Exterior Vehicle ExteriorVehicle Exterior Vehicle Exterior
Vehicle ExteriorThe following should be checked monthly:
o Overall appearance and condition
o Wheel condition and wheel nut torque
o Exhaust system condition
o Light condition and operation
o Windshield glass condition
o Wiper blade condition
o Paint condition and body corrosion
o Fluid leaks
o Door and hood lock condition
o Tire pressure and condition (including spare
tire)
G020C01A-AAT
Vehicle Interior Vehicle InteriorVehicle Interior Vehicle Interior
Vehicle InteriorThe following should be checked each time
when the vehicle is driven:
o Lights operation
o Windshield wiper operation
o Horn operation
o Defroster, heating system operation (and air
conditioning, if installed)
o Steering operation and condition
o Mirror condition and operation
o Turn signal operation
o Accelerator pedal operation
o Brake operation, including parking brake
o Manual transaxle operation, including clutch
operation
o Automatic transaxle operation, including
"Park" mechanism operation
o Seat control condition and operation
o Seat belt condition and operation
o Sunvisor operation
If you notice anything that does not operate
correctly or appears to be functioning incorrect-
ly, inspect it carefully and seek assistance from
your Hyundai dealer if service is needed.
G030A01A-AAT
CHECKING THE ENGINE OIL CHECKING THE ENGINE OILCHECKING THE ENGINE OIL CHECKING THE ENGINE OIL
CHECKING THE ENGINE OILEngine oil is essential to the performance and
service of the engine. It is suggested that you
check the oil level at least once a week in
normal use and more often if you are on a trip
or driving in severe conditions.
G030B02A-AAT
Recommended Oil Recommended OilRecommended Oil Recommended Oil
Recommended Oil
G030A02A
2.0L
SH, SG or SG/CD (API) multi-grade and fuel
efficient oil is recommended.
G020A01A-AAT
GENERAL CHECKS GENERAL CHECKSGENERAL CHECKS GENERAL CHECKS
GENERAL CHECKS
Engine Compartment Engine CompartmentEngine Compartment Engine Compartment
Engine Compartment
The following should be checked regularly:
o Engine oil level and condition
o Transaxle fluid level and condition
o Brake fluid level
o Clutch fluid level
o Engine coolant level
o Windshield washer fluid level
o Accessory drive belt condition
o Engine coolant hose condition
o Fluid leaks (on or below components)
o Power steering fluid level
o Battery conditio
o Air filter condition

DO-IT-YOURSELF MAINTENANCE DO-IT-YOURSELF MAINTENANCEDO-IT-YOURSELF MAINTENANCE DO-IT-YOURSELF MAINTENANCE
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6-12
G120C02A-AAT
Recommended Brake Fluid Recommended Brake FluidRecommended Brake Fluid Recommended Brake Fluid
Recommended Brake FluidUse only hydraulic brake fluid conforming to
DOT 3 or DOT 4 specifications in your braking
system. Follow the instructions printed on the
container.
G120D01A-AAT
To Check the Fluid Level To Check the Fluid LevelTo Check the Fluid Level To Check the Fluid Level
To Check the Fluid LevelThe fluid level in the brake fluid reservoir should
be checked periodically. The level should be
between the "MIN" and "MAX" marks on the
side of the reservoir. If the level is at or below
the "MIN" mark, carefully add fluid to bring it up
to "MAX". Do not overfill.
G120E02A-AAT
Adding Brake Fluid Adding Brake FluidAdding Brake Fluid Adding Brake Fluid
Adding Brake FluidWARNING: WARNING:WARNING: WARNING:
WARNING:
Handle brake fluid carefully. It can damage Handle brake fluid carefully. It can damageHandle brake fluid carefully. It can damage Handle brake fluid carefully. It can damage
Handle brake fluid carefully. It can damage
your vision if it gets into your eyes. Use only your vision if it gets into your eyes. Use onlyyour vision if it gets into your eyes. Use only your vision if it gets into your eyes. Use only
your vision if it gets into your eyes. Use only
DOT 3 or DOT 4 specification fluid from a DOT 3 or DOT 4 specification fluid from aDOT 3 or DOT 4 specification fluid from a DOT 3 or DOT 4 specification fluid from a
DOT 3 or DOT 4 specification fluid from a
sealed container. Do not allow the fluid can sealed container. Do not allow the fluid cansealed container. Do not allow the fluid can sealed container. Do not allow the fluid can
sealed container. Do not allow the fluid can
or reservoir to remain open any longer than or reservoir to remain open any longer thanor reservoir to remain open any longer than or reservoir to remain open any longer than
or reservoir to remain open any longer than
required. This will prevent entry of dirt and required. This will prevent entry of dirt andrequired. This will prevent entry of dirt and required. This will prevent entry of dirt and
required. This will prevent entry of dirt and
moisture which can damage the brake sys- moisture which can damage the brake sys-moisture which can damage the brake sys- moisture which can damage the brake sys-
moisture which can damage the brake sys-
tem and cause improper operation. tem and cause improper operation.tem and cause improper operation. tem and cause improper operation.
tem and cause improper operation.
To add brake fluid, first wipe away any dirt then
unscrew the fluid reservoir cap. Slowly pour the
recommended fluid into the reservoir. Do not
overfill. Carefully replace the cap on the reser-
voir and tighten.
G130A01S-AAT
CHECKING THE CLUTCH FLUID CHECKING THE CLUTCH FLUIDCHECKING THE CLUTCH FLUID CHECKING THE CLUTCH FLUID
CHECKING THE CLUTCH FLUID
To Check the Clutch Fluid To Check the Clutch FluidTo Check the Clutch Fluid To Check the Clutch Fluid
To Check the Clutch Fluid
G120E01E
G130A01EG130B02A-AAT
To Replace the Fluid To Replace the FluidTo Replace the Fluid To Replace the Fluid
To Replace the FluidRecommended brake fluid conforming to DOT
3 or DOT 4 specification should be used. The
reservoir cap must be fully tightened to avoid
contamination from foreign matter or moisture.
NOTE: NOTE:NOTE: NOTE:
NOTE:Do not allow any other liquids to contami- Do not allow any other liquids to contami-Do not allow any other liquids to contami- Do not allow any other liquids to contami-
Do not allow any other liquids to contami-
nate the brake fluid. Seal damage will result. nate the brake fluid. Seal damage will result.nate the brake fluid. Seal damage will result. nate the brake fluid. Seal damage will result.
nate the brake fluid. Seal damage will result.
WARNING: WARNING:WARNING: WARNING:
WARNING:Use caution when handling brake fluid. It Use caution when handling brake fluid. ItUse caution when handling brake fluid. It Use caution when handling brake fluid. It
Use caution when handling brake fluid. It
can damage your vision if you get it in your can damage your vision if you get it in yourcan damage your vision if you get it in your can damage your vision if you get it in your
can damage your vision if you get it in your
eyes. It will also damage your vehicle's paint eyes. It will also damage your vehicle's painteyes. It will also damage your vehicle's paint eyes. It will also damage your vehicle's paint
eyes. It will also damage your vehicle's paint
if spilled on it and not removed immediately. if spilled on it and not removed immediately.if spilled on it and not removed immediately. if spilled on it and not removed immediately.
if spilled on it and not removed immediately.
The clutch fluid level in the master cylinder
should be checked when performing other un-
der hood services. The system should be
checked for leakage at the same time.
Check to make certain that the clutch fluid level
is always between the "MAX" and "MIN" level
markings on the fluid reservoir. Fill as required.
Fluid loss indicates a leak in the clutch system
which should be inspected and repaired imme-
diately. Consult your Hyundai dealer.

DO-IT-YOURSELF MAINTENANCE DO-IT-YOURSELF MAINTENANCEDO-IT-YOURSELF MAINTENANCE DO-IT-YOURSELF MAINTENANCE
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6-14
G160A01A-AAT
CHECKING CLUTCH PEDAL CHECKING CLUTCH PEDALCHECKING CLUTCH PEDAL CHECKING CLUTCH PEDAL
CHECKING CLUTCH PEDAL
FREE-PLAY FREE-PLAYFREE-PLAY FREE-PLAY
FREE-PLAY
With the engine off, press lightly on the clutch
pedal until you feel a change in resistance. This
is the clutch pedal free-play. The free-play should
be within the limits specified in the illustration. If
it is not, have it inspected by your Hyundai
dealer and adjusted or repaired if necessary.
G170A01A-AAT
CHECKING BRAKE PEDAL CHECKING BRAKE PEDALCHECKING BRAKE PEDAL CHECKING BRAKE PEDAL
CHECKING BRAKE PEDAL
FREE-PLAY FREE-PLAYFREE-PLAY FREE-PLAY
FREE-PLAY
With the engine off, press down on the brake
pedal several times to reduce the vacuum in the
brake booster.
Then, using your hand, press down slowly on
the brake pedal until you feel a change in
resistance. This is the brake pedal freeplay.
The freeplay should be within the limits speci-
fied in the illustration. If it is not, have it inspect-
ed by your Hyundai dealer and adjusted or
repaired if necessary.
G160A01E
0.24 ~ 0.51 in. (6 ~ 13 mm)
SSA6170A
0.12 ~ 0.31 in. (3 ~ 8 mm)
G180A01A-AAT
CHECKING BRAKE PEDAL CHECKING BRAKE PEDALCHECKING BRAKE PEDAL CHECKING BRAKE PEDAL
CHECKING BRAKE PEDAL
CLEARANCE CLEARANCECLEARANCE CLEARANCE
CLEARANCE
You need a helper to check the brake pedal
clearance. With the engine running, have your
helper press down on the brake pedal several
times and then hold it down with a force of about
110 lbs (50 kg, 490 N). The brake pedal clear-
ance is the distance from the top surface of the
brake pedal to the asphalt sheeting under the
floor mat.
If the brake pedal clearance is not within the
limits specified in the illustration, have it in-
spected by your Hyundai dealer and adjusted
or repaired if necessary.
SSA6180A
1.78 in. (45.1 mm)

INDEX INDEXINDEX INDEX
INDEX
10-1 Catalytic Converter .................................................................... 7-1 ~ 7-2
CD Auto Changer .............................................................................1-51
CD Auto Changer (H260, H290) ...................... 1-78 ~ 1-79, 1-87 ~ 1-88
Child-Protector Rear Door Lock ......................................................... 1-4
Child Restraint System .......................................................... 1-16 ~ 1-19
Cigarette Lighter ................................................................................1-40
Clock .................................................................................................1-40
Clutch
Checking fluid ................................................................................6-12
Pedal free play ..............................................................................6-14
Combination Light
Headlight flasher ...........................................................................1-37
Headlight switch ............................................................................1-37
High-beam switch ..........................................................................1-37
Lane change signal .......................................................................1-37
Turn signal operation ....................................................................1-36
Compact Disc Player Operation (H260, H290)..1-76 ~ 1-77, 1-85 ~ 1-86
Consumer Information ......................................................................... 8-4
Cooling Fans .....................................................................................6-17
Corrosion Protection
Cleaning the interior ........................................................................ 4-3
Protecting your Hyundai from corrosion ......................................... 4-1
Washing and waxing ....................................................................... 4-2
Cruise Control ........................................................................ 1-52 ~ 1-54
D DD D
D
Defrosting/Defogging .........................................................................1-57
Door
Central door lock ............................................................................. 1-4
Door locks ....................................................................................... 1-2
Front door edge warning light .......................................................1-48
Locking and unlocking front doors with a key ................................ 1-3
Drink Holder ......................................................................................1-41
Drive Belts ............................................................................... 6-13, 6-15
ZK000A1-G
10. INDEX 10. INDEX10. INDEX 10. INDEX
10. INDEX
A AA A
A
Air Bag ................................................................................... 1-21 ~ 1-26
Air Cleaner Filter ................................................................................. 6-9
Air Conditioning
Care ..............................................................................................6-13
Operation.......................................................................................6-13
Switch ............................................................................................1-58
Air Filter ................................................................................. 1-64 ~ 1-65
Antenna.............................................................................................1-92
Ashtray ..............................................................................................1-41
Automatic Heating and Cooling Control System ................... 1-60 ~ 1-65
B BB B
B
Battery ...................................................................................... 2-11, 6-16
Brake
Anti-lock system .............................................................................. 2-8
Checking the brakes .....................................................................6-11
Fluid...............................................................................................6-11
Pedal clearance ............................................................................6-14
Pedal free play ..............................................................................6-14
Practices ................................................................................ 2-7 ~ 2-8
Breaking-In your new Hyundai ....................................................1-1~1-2
Bulbs Wattage ...................................................................................6-20
C CC C
CCare of Cassette Tapes ........................................................ 1-90 ~ 1-91
Care of Disc ......................................................................................1-90
Cassette Tape Player Operation (H240, H290).1-71 ~ 1-72, 1-83 ~ 1-8410 1010 10
10