2003 Hyundai Coupe belt

VEHICLE MAINTENANCE REQUIREMENTS
5- 4 MAINTENANCE UNDER SEVERE USAGE CONDITIONS
The following items must be serviced more frequently on cars normally used under severe driving conditions. Refer to the chart below for the appropriate maintenance intervals. R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary
F040A02GK-EAT
DRIVING
CONDITION
R R RR
I I II
R RR
MAINTENANCE ITEM MAINTENANCE
OPERATION MAINTENANCE
INTERVALS
ENGINE OIL AND FILTER AIR CLEANER FILTER SPARK PLUGSTIMING BELTBRAKE PADS, CALIPERS AND ROTORSREAR BRAKE DRUMS/LININGS, PARKING BRAKESTEERING GEAR BOX, LINKAGE & BOOTS/LOWER ARM BALL JOINTDRIVESHAFTS & BOOTSMANUAL TRANSAXLE OILAUTOMATIC TRANSAXLE FLUIDPOLLEN FILTER(FOR BLOWER UNIT) EVERY 4,500MILES OR 6 MONTHSEVERY 3,000MILES OR 6 MONTHSMORE FREQUENTLYMORE FREQUENTLYEVERY 37,000MILES OR 48MONTHSMORE FREQUENTLYMORE FREQUENTLY MORE FREQUENTLYEVERY 9,000MILES OR 12 MONTHS EVERY 60,000MILESEVERY 27,000MILESMORE FREQUENTLY
A, B, C, F, H C, E B, HD, E, F, GC, D, G, HC, D, G, H C,D,E,FC, D, E, F, G A, C, D, E, F, G, H, I, JA, C, E, F, G, H, IC, E
SEVERE DRIVING CONDITIONS
A - Repeated short distance driving
B - Extensive idling
C - Driving in dusty, rough roads
D - Driving in areas using salt or other corrosive materials or in very cold weather
E - Driving in sandy areas F - More than 50% driving in heavy city traffic during hot weather
above 90°F (32°C)
G - Driving in mountainous areas
H - Towing a trailer
I - Driving as a rental car, taxi, other commercial use or vehicle towing
J - Continuous driving over 100 MPH
1.6 DOHC / 2.7 V6 2.0 DOHC CVVT

VEHICLE MAINTENANCE REQUIREMENTS 5-5
6ZF060D1-A
o Fuel lines, fuel hoses and connec-
tions
Check the fuel lines, fuel hoses and connections for leakage and damage. Replace any damagedor leaking parts immediately. 6ZF060E1-A o Timing beltInspect all parts related to the timing belt for damage and deformation. Replace any dam-aged parts immediately. 6ZF060G1-A
o Vapour hose and fuel filler cap The vapor hose and fuel filler cap should be inspected at those intervals specified in the main-tenance schedule. Make sure that a new vapourhose or fuel filler cap is correctly replaced. 6ZF060F1-A
o Vacuum, crankcase
ventilation hoses
Inspect the surface of hoses for evidence of heat and/or mechanical damage. Hard and brittle rub-ber, cracking, tears, cuts, abrasions, and exces-sive swelling indicate deterioration. Particularattention should be paid to examining those hosesurfaces nearest to high heat sources, such asthe exhaust manifold.Inspect the hose routing to assure that the hoses do not come in contact with any heat source,sharp edges or moving component which mightcause heat damage or mechanical wear. Inspectall hose connections, such as clamps and cou-plings, to make sure they are secure, and that noleaks are present. Hoses should be replacedimmediately if there is any evidence of deteriora-tion or damage. 6ZF060H1-A
o Air cleaner filterA Genuine Hyundai air cleaner filter is recom- mended when the filter is replaced. 6ZF060J1-A
o Spark plugs Make sure to install new spark plugs of the correct heat range.
6ZF060A1-A EXPLANATION OF SCHEDULED MAINTENANCE ITEMS 6ZF060M1-A
o Engine oil and filterThe engine oil and filter should be changed at the intervals specified in the maintenance schedule.If the car is being driven in severe conditions,more frequent oil and filter changes are required. 6ZF060B2-A
o Drive belts Inspect all drive belts for evidence of cuts, cracks, excessive wear or oil saturation and replace ifnecessary. Drive belts should be checked peri-odically for proper tension and adjusted as nec-essary. 6ZF060C1-A
o Fuel filterA clogged filter can limit the speed at which the vehicle may be driven, damage the emissionsystem and cause hard starting. If an excessiveamount of foreign matter accumulates in the fueltank, the filter may require replacement morefrequently.After installing a new filter, run the engine forseveral minutes, and check for leaks at theconnections.
F060N02E-EAT
o Valve Clearance Inspect excessive valve noise and/or engine vibration and adjust if necessary. A qualifiedtechnician should perform the operation.

VEHICLE MAINTENANCE REQUIREMENTS
5- 6
6ZF070D1-A
o Manual transaxle oil Inspect the manual transaxle oil according to the maintenance schedule. NOTE: If the oil level is low, check for possible leaksbefore adding oil. Do not overfill.
6ZF070H1-A
o Rear brake drums and linings/
parking brake
Check the rear brake drums and linings for scoring, burning, leaking fluid, broken parts, andexcessive wear. Inspect the parking brake sys-tem including the parking brake lever and cables.For detailed service procedures, refer to theShop Manual. 6ZF070J1-A
o Brake pads, calipers and rotorsCheck the pads for excessive wear, discs for run out and wear, and calipers for fluid leakage. 6ZF070K1-A
o Exhaust pipe and mufflerVisually inspect the exhaust pipes, muffler and hangers for cracks, deterioration, or damage.Start the engine and listen carefully for anyexhaust gas leakage. Tighten connections orreplace parts as necessary. 6ZF070L1-A
o Suspension mounting bolts Check the suspension connections for loose- ness or damage. Retighten to the specified torque.
F070E03A-AAT
o Automatic transaxle fluid The fluid level should be in the "HOT" range of the dipstick, after engine and transaxle are at normaloperating temperature. Check the AutomaticTransaxle Fluid level with the engine running andthe transaxle in neutral, with the parking brakeproperly applied. Use DIAMOND ATF SP- III,
SK ATF SP- III when adding or changing fluid. 6ZF070M1-A
o Steering gear box, linkage & boots/
lower arm ball joint
With the vehicle stopped and engine off, check for excessive freeplay in the steering wheel.Check the linkage for bends or damage. Checkthe dust boots and ball joints for deterioration,cracks, or damage. Replace any damaged parts. 6ZF070N1-A
o Power steering pump, belt and hos-
es
Check the power steering pump and hoses for leakage and damage. Replace any damaged orleaking parts immediately. Inspect the powersteering belt for evidence of cuts, cracks, exces-sive wear, oiliness and proper tension. Replaceor adjust it if necessary.
6ZF070F1-A o Brake hoses and linesVisually check for proper installation, chafing, cracks, deterioration and any leakage. Replaceany deteriorated or damaged parts immediately. 6ZF070G2-A
o Brake fluidCheck brake fluid level in the brake fluid reser- voir. The level should be between "MIN" and"MAX" marks on the side of the reservoir. Useonly hydraulic brake fluid conforming to DOT 3 orDOT 4.
6ZF070B1-A
o Cooling systemCheck the cooling system part, such as radiator, coolant reservoir, hoses and connections forleakage and damage. Replace any damagedparts. 6ZF070C1-A
o Coolant The coolant should be changed at the intervals specified in the maintenance schedule.

OWNER MAINTENANCE
6-4
SG020B1-E DAILY OPERATING CHECKSThe following items should be checked on a daily basis or whenever the vehicle is refuelled, which-ever occurs sooner.
o Engine oil level.
o Engine coolant level.
o Power steering fluid level.
o Brake fluid level.
o Windscreen washer fluid level.
o Battery condition.
o Tyre condition and pressures.
o Operation and cleanliness of all lighting equip-
ment.
o Windscreen wiper and washer operation.
o Horn operation.
o Warning lamp operation.
o Adjustment and cleanliness of mirrors.
o Seat and seat belt adjustment and operation.
o Fluid leakage. The vehicle must not be driven if the daily oper- ating checks indicate that any item of equipmentrelated to the safety or roadworthiness of thevehicle is not functioning correctly. SG030A1-E ENGINE OILThe correct engine oil level is of paramount importance. An excessively high or low oil levelmay result in irreparable damage being sus-tained by the engine. The engine oil level must bechecked on a daily basis or whenever the vehicleis refuelled, whichever occurs sooner.In addition, it is imperative that only an approvedgrade and specification of oil is used to avoid thepossibility of serious engine damage and prema-ture wear. The use of "budget price" oil is a falseeconomy that must be avoided if the maximumreliability and useful life is to be obtained from thevehicle.
SG030B02GK-E Recommended Oil A multi grade oil having a specification which meets A.P.I. specification of SH, SG or above isrecommended. The oil viscosity should be se-lected according to the operating environment ofthe engine by means of the table shown below.The engine oil recommendations are complete inthemselves and the use of additives is neitherrequired nor recommended. The use of engineoil additives may result in invalidation of thevehicle warranty.
SSA6030B°C °F
-25-13 20W-40 20W-50
15W-40 15W-50
10W-30
10W-40 10W-50
5W-40
5W-30
5W-2040
104
20 68
1050
032
-15 5 -10-14
1.6 DOHC 2.7 L V6

OWNER MAINTENANCE
6-14 SG140B1-E Compressor Drive Belt The air conditioning compressor drive belt should be checked to ensure freedom from damage or excessive wear and correct tension. The belt tension is correct when the belt deflects by about0.3 inches (8 mm) when a force of 98 N is appliedto the belt halfway between the compressor andcrankshaft pulleys. Adjustment of the belt shouldbe entrusted to a Hyundai dealer.
SG140C2-E Checking the Refrigerant
1. Start the engine and run at idle for several
minutes with the refrigeration system running at the coldest setting.
2. If the air coming out of the in-dash vents is not cold, have the air conditioning system in-spected by your Hyundai dealer.
CAUTION:Running the air conditioning system for ex-tended periods of time with a low refrigerantlevel may damage the compressor. A/C
CRANK PULLEY
TENSION PULLEY 0.315 in. (8mm)
G140D01GK
V6
DOHC
Auto tensioner
Eng.pulley COMP
SG140D1-E Off Season Maintenance The air conditioning must be run for ten minutes or so weekly during periods when the systemwould not normally be used to ensure that thecompressor and seals are lubricated. If this pre-caution is not observed the compressor sealsmay become stuck to the compressor shaft anddamaged when the system is next used resultingin a loss of refrigerant and damage to the com-pressor. B760B01GK-GAT Replacement of air conditioner filter:
HGK250-D
1. Remove the mounting screws on the down- side of the glove box.
2. Open the glove box and remove the mounting screws on the upside of the glove box.
HGK251-D

OWNER MAINTENANCE
6-16
SG170A1-E BRAKE PEDAL FREEPLAY
SSA6170A
0.12 ~ 0.31 in. (3 ~ 8 mm)
The brake pedal freeplay should be checked with the engine turned off. The pedal to floor clear-ance should be checked with the engine runningand a load of 490 N applied to the pedal. If eithervalue is incorrect, the necessary adjustmentshould be performed by a Hyundai dealer. Pedalto floor clearance: 1.97 in. (50 mm) SG190A1-E DRIVE BELTS The various engine drive belts must be checked for condition, tension and freedom from damageand excessive wear. The tension of a new beltmust be checked after thirty minutes runningfollowing fitment of the new belt to allow for theinitial belt stretch.
SG200A1-E FUSIBLE LINKS
AS60310A
Melted Good
The fusible link prevents damage to the wiring harness in the event of an electrical systemmalfunction. Failure of a fusiblelink is indicativeof a serious overload condition having occurredand therefore the electrical system should bechecked by a Hyundai dealer before a replace-ment link is fitted. WARNING: Under no circumstances should a fusible linkbe replaced with anything other than a newlink of the same rating. The use of higherrated links or other means of connecting thecircuit will create a potential fire hazard.G190A01GK
V6
DOHC
Water Pump Pulley
Generator Pulley
Crankshaft Pulley 0.2 ~ 0.24 in. (5.1~6 mm)
Power steering
Auto tensioner
GeneratorEng.pulleyCOMP

INDEX10-1
C CARE OF CAS
SETTE TAPE ........................................................... 1-65
CARE OF DISC ................................................................................ 1-65
CARE OF SEAT BELTS .................................................................. 1-12
CATALYTIC CONVERTOR OPERATING PRECAUTIONS .......7-1~7-2
CENTRAL DOOR LOCK .................................................................... 1-4
CHANGING A FLAT TYPE ................................................................ 3-3
CHECKING THE CLUTCH FLUID ................................................... 6-13
CHILD RESTRAINT SYSTEM ......................................................... 1-14
CIGAR LIGHTER .............................................................................. 1-37
CLUTCH PEDAL FREEPLAY .......................................................... 6-15
COMBINATION IGNITION SWITCH AND STEERING LOCK .......... 2-2
CRUISE CONTROL ......................................................................... 1-49
D DAILY OPERATING CHECKS ........................................................... 6-4
DEFROSTING/DEFOGGING ........................................................... 1-55
DIGITAL CLOCK .............................................................................. 1-37
DOOR LOCKS .................................................................................... 1-2 DOOR WINDOWS .............................................................................. 1-6
DRINK HOLDER .............................................................................. 1-38
DRIVE BELTS .................................................................................. 6-16
DRIVING FOR ECONOMY .............................................................. 2-10
JK000A2-EAT 10. INDEX
A AIR BAG ........................................................................................... 1-19
AIR CONDITIONING SWITCH ......................................................... 1-56
AIR CONDITIONING SYSTEM MAINTENANCE ............................6-13
AIR CLEANER ELEMENT REPLACEMENT ..................................... 6-9
AIR CONDITIONER FILTER ............................................................ 1-62
ANTENNA ......................................................................................... 1-67
ANTI-LOCK BRAKE SYSTEM ........................................................... 2-8
AUTOMATIC TRANSMISSION FLUID ............................................. 6-11
AUTOMATIC TRANSMISSION .......................................................... 2-5
BBATTERY MAINTENANCE .............................................................. 6-17
BEFORE FOLDING THE REAR SEATS ......................................... 1-10
BEFORE STARTING THE ENGINE .................................................. 2-2
BONNET RELEASE ......................................................................... 1-45
BRAKE PEDAL FREEPLAY ............................................................. 6-16
BRAKE SYSTEM CHECKING ......................................................... 6-12
10

INDEX
10-2 E EFFECTIVE BRAKING
....................................................................... 2-8
ELECTRIC COOLING FANS ........................................................... 6-17
EMISSION CONTROL SYSTEMS ..................................................... 7-1
ENGINE COMPARTMENT ................................................................. 6-1
ENGINE COOLANT CHECKING AND REPLACI NG ........................ 6-7
ENGINE COOLANT TEMPERATURE GUAGE ...............................1-30
ENGINE OIL AND FILTER REPLACEMENT .................................... 6-6
ENGINE OIL CONSUMPTION ........................................................... 6-6
ENGINE OIL REPLENISHMENT ............ ........................................... 6-5
ENGINE OIL ....................................................................................... 6-4EXTERIOR REAR VIEW MIRROR .................................................. 1-42
FFOLDING REAR SEAT .................................................................... 1-10
FRONT ASHTRAY ........................................................................... 1-38
FRONT DOOR EDGE WARNING LAMP ........................................1-45
FRONT FOG LIGHT SWITCH ......................................................... 1-44
FRONT SEAT ADJUSTMENT ........................................................... 1-7
FRONT SEAT BELT PIVOT HEIGHT ADJUSTMENT ....................1-12
FUEL ECONOMY ............................................................................... 2-3
FUEL GAUGE .................................................................................. 1-29
FUEL RECOMMENDATIONS ........... ................................................. 1-1
FUSE PANEL DESCRIPTION ......................................................... 6-22
FUSIBLE LINKS ............................................................................... 6-16G
GLOVE BOX .....................................................................................
1-41
HHATCHBACK DOOR ........................................................................ 1-46
HATCHBACK DOOR WIPER AND WASHER ................................1-36
HAZARD WARNING SYSTEM ........................................................ 1-36
HEADLIGHT BULB ........................................................................... 6-18
HEADLIGHT AIMING ADJUSTMENT ..............................................6-18
HEADLIGHT LEVELING DEVICE SYSTEM ....................................1-38
HEAD RESTRAINT ADJUSTMENT ................................................... 1-8
HEATED REAR WINDOW ......... ...................................................... 1-36
HEATING AND COO LING CONTROL ............................................ 1-51
ROTARY TYPE ................................................................. 1-52 ~ 1-56
AUTOMATIC TYPE ........................................................... 1-57 ~ 1-62
HORN ............................................................................................... 1-48
IIF THE ENGINE CANNOT BE CRANKED ........................................ 3-1
IF THE ENGINE OVERHEATS .......................................................... 3-2
IF THE ENGINE WILL NOT START .................................................. 3-1
IF THE EVENT OF A PUNCTURE .................................................... 3-3
IMMOBILIZER SYSTEM ..................................................................... 1-2INDIVIDUAL CIRCUIT FUSES ......................................................... 6-17
INSTRUMENT CLUSTER AND INDICATORS ................................1-26