2003 Hyundai Coupe steering

DO-IT-YOURSELF MAINTENANCE 6-17
G200B02A-AAT
Replacing Accessory Fuse The fuse box for the lights and other electrical accessories will be found low on the dashboardon the driver's side. Inside the box you will find alist showing the circuits protected by each fuse. If any of your car's lights or other electrical
accessories stop working, a blown fuse couldbe the reason. If the fuse has burned out, youwill see that the metal strip inside the fuse hasburned through. If you suspect a blown fuse,follow this procedure:
1. Turn off the ignition and all other switches.
2. Open the fuse box and examine each fuse. Remove each fuse by pulling it toward you (a small "fuse puller" tool is contained in thefuse box to simplify this operation).
3. Be sure to check all other fuses even if you find one that appears to have burned out.
HGK185
G200A01A-AAT
CHECKING AND REPLACING FUSES Replacing a Fusible Link
A fusible link will melt if the electrical circuits
from the battery are ever overloaded, thus pre- venting damage to the entire wiring harness.(This could be caused by a short in the systemdrawing too much current.) If this ever happens,have a Hyundai dealer determine the cause,repair the system and replace the fusible link.The fusible links are located in a relay box foreasy inspection.
CAUTION: When replacing a fusible link, never use
anything but a new fusible link with the same or lower amperage rating. Never use apiece of wire or a higher-rated fusible link.This could result in serious damage andcreate a fire hazard.
AS60310A
Good
Bad
G190A01A-GAT
CHECKING DRIVE BELTS
Drive belts should be checked periodically for proper tension and adjusted if necessary. At thesame time, belts should be examined for cracks,wear, fraying or other evidence of deteriorationand replaced if necessary.Belt routing should also be checked to be surethere is no interference between the belts andother parts of the engine. After a belt is re-placed, the new belt should be adjusted againafter two or three weeks to eliminate slackresulting from initial stretching after use.
G190A01GK
V6
DOHC
Water Pump Pulley
Generator Pulley
Crankshaft Pulley 5.1~6 mm (0.2~0.24 in.)
Power steering
Auto tensioner
GeneratorEng.pulleyCOMP

DO-IT-YOURSELF MAINTENANCE 6-19
G240A01A-AAT
POWER STEERING HOSES It is suggested that you check the power steer-
ing hose connections for fluid leakage daily. The power steering hoses should be replaced ifthere is severe surface cracking, pulling, scuff-ing or worn spots. Deterioration of the hosecould cause premature failure. G250A01A-AAT
FOR MORE INFORMATION ABOUT YOUR HYUNDAI
If you desire additional information about main- taining and servicing your Hyundai, you maypurchase a factory Shop Manual at your Hyundaidealer's parts department. This is the samemanual used by dealership technicians andwhile it is highly technical it can be useful inobtaining a better understanding of your carand how it works.
G230A03A-GAT
POWER STEERING FLUID LEVEL
The power steering fluid level should be checked
regularly.
To check the power steering fluid level, be sure
the ignition is "OFF", then check to make cer-tain that the power steering fluid level is be-tween the "MAX" and "MIN" level markings onthe fluid reservoir.
NOTE: Grinding noise from the power steering
pump may be heard immediately after the engine is started in extremely cold condi-tions (below - 20°F). If the noise stops dur-
HGK214
G220C01A-AAT
Checking Condenser Cooling Fan
The condenser coolant fan should come on
automatically whenever the air conditioning is in operation. ing warm up, there is no abnormal functionin the system. It is due to a power steeringfluid characteristic in extremely cold condi-tions. Recommended Fluid Use PSF-3 type fluid NOTE: Do not start the engine when the power steering oil reservoir is empty.
G210B01A-AAT
Checking the Battery Keep the battery clean. Any evidence of corro-
sion around the battery posts or terminals shouldbe removed using a solution of household bak-ing soda and warm water. After the batteryterminals are dry, cover them with a light coat-ing of grease.
G220A01A-AAT
CHECKING ELECTRIC COOLING FANS WARNING: The cooling fan is controlled by engine cool-
ant temperature and may sometimes oper- ate even when the engine is not running.Use extreme caution when working near theblades of the coolant fan, so that you are notinjured by a rotating fan blade. As the cool-ant temperature decreases the fan will auto-matically shut off. This is a normal condi-tion.
G220B01A-AAT
Checking Engine Cooling Fan The engine coolant fan should come on auto-
matically if the engine coolant temperature ishigh.
o Charge batteries only in a well ventilated
area.
o Do not permit flames, sparks or smoking in the area.
o Keep children away from the area.

CONSUMER INFORMATION 8-3
1.6 mm (0.06 in.)HGK248
I090A01S-GAT
WHEN TO REPLACE TIRES
Wear indicator
I070A01A-AAT
TIRE BALANCING A tire that is out of balance may affect handling
and tire wear. The tires on your Hyundai were balanced before the car was delivered but mayneed balancing again during the years you ownthe car.
Whenever a tire is dismounted for repair, it
should be rebalanced before being reinstalled
on the car. I080A01A-AAT
TIRE TRACTION
Tire traction can be reduced if you drive on
worn tires, tires that are improperly inflated oron slippery road surfaces. Tires should be re-placed when tread wear indicators appear. Toreduce the possibility of losing control, slowdown whenever there is rain, snow or ice on theroad.
The original tires on your car have tread wearindicators. The tread wear indicators appearwhen the tread depth is 1.6 mm (0.06 in.). Thetire should be replaced when these appear as asolid bar across two or more grooves of thetread. Always replace your tires with those ofthe recommended size. If you change wheels,the new wheel's rim width and offset must meetHyundai specification. I100A01FC-GAT
SPARE TIRE AND TOOLS
Your Hyundai is delivered with the following: Spare tire and wheel Wheel nut wrench, Wrench bar, Spanner, DriverJack
HGK189
I060A02GK
WARNING: When rotating the 215/45 R17 tires, the tires
must be mounted following the "ROTATION" direction marked on the sidewall of the tires.
If rotating the tires from the left side to the
right side and from the right side to the leftside, separate the wheel from the tire andthen remount them. WARNING:
o Driving on worn-out tires is dangerous! Worn-out tires can cause loss of brakingeffectiveness, steering control and trac-
tion. When replacing tires, never mix ra-dial and bias-ply tires on the same car. Ifyou replace radial tires with bias-ply tires,they must be installed in sets of four.
o Using tires and wheels of other than the recommended sizes may cause unusualhandling characteristics that may causedeath, serious injury or property dam-age.
Sidewall
Tire rotation direction

VEHICLE SPECIFICATIONS 9-1
J030A01GK-GAT TIRE
1.6L
MF 60AH 90A
Dual hydraulic with brake booster Ventilated discSolid discCable
9. VEHICLE SPECIFICATIONS
J010A01GK-GAT MEASUREMENT
J060A01F-AAT FUEL SYSTEM
Type Wheel free playRack strokeOil pump type Rack and pinion0 ~ 30 mm (0 ~ 1.18 in.)132 mm (5.20 in.)Vane type
195/65 R15 205/55 R16, 215/45 R17
StandardOption
Overall length Overall widthOverall height (unladen)Wheel base
Front Rear
4395(173)
1760(69.3) 1330(52.4)2530(99.6)1490(58.7)1490(58.7)
Wheel tread mm (in.)
J020A01GK-GAT POWER STEERING
Fuel tank capacity Liter
55 US.gal
14.5 Imp.gal
12
J040A02GK-GAT ELECTRICAL
Item BatteryAlternator
J050A01GK-GAT BRAKE Type Front brake typeRear brake typeParking brake
J035A01GK-GAT SPARE TIRE
T125/70 R16 (Temporary)
Standard
2.0L
MF 68AH 90A2.7L
MF 68AH 95A
9

VEHICLE SPECIFICATIONS 9-3
Oil & Grease Standard
1.6L / 2.7L API SG or SAE 20W-40, 20W-50 (ABOVE -10°C)
ABOVE SAE 15W-40, 15W-50 (ABOVE -15°C) SAE 10W-30 (-25°C ~ 40°C) SAE 10W-40, 10W-50 (ABOVE -25°C)SAE 5W-20 *1, *2 (BELOW -10°C) SAE 5W-30 *1 (BELOW 10°C) SAE 5W-40 *1 (BELOW 20°C)
2.0L API SH or SAE 15W- 40 (ABOVE -10°C)
ABOVE, SAE 10W-30 (-25°C ~ 40°C)
ILSAC GF-1 SAE 10W-40 (ABOVE -25°C)
or ABOVE SAE 5W-20 (BELOW -10°C) *1, *2
SAE 5W-30 (BELOW 10°C) *1SAE 5W-40 (BELOW 20°C) *1
*1. Restricted to driving condition and vehicle destination*2. Not recommended for sustained high speed vehicle operationNormal driving condition Severe driving condition HYUNDAI GENUINE PARTS MTF 75W/90 (API GL-4)DIAMOND ATF SP- III or SK ATF SP- III
PSF-3DOT 3 or DOT 4 equivalent Ethylene glycol base for aluminium radiator
J080A03GK-GAT
LUBRICATION CHART
Item
Engine Oil Engine Oil Consumption TransaxlePower Steering Brake Fluid CoolantQ'ty (liter) (us.qts., Imp.qts.)
Engine Oil: 1.6 L : 3.3 (3.5, 2.9)2.0 L : 3.85 (4.07, 3.39) 2.7 L : 4.5 (4.76, 4.0) Oil Pan: 1.6 L : 3.0 (3.17, 2.64) (MAX)
2.0 (2.11, 1.76) (MIN)
2.0 L : 3.55 (3.75, 3.12) (MAX) 2.6 (2.75, 3.3) (MIN)
2.7 L : 4.2 (4.44, 3.7) (MAX) 3.4 (3.59, 3) (MIN)
Oil Filter : 0.3 (0.32, 0.26) MAX. 1L / 1500 Km MAX. 1L / 1000 Km5 speed:2.15(2.27, 1.86) 6 speed:2.2(2.32, 1.94)
7.8 (8.2, 6.9) As requiredAs required 1.6L/2.0L : 7.0 (7.4, 6.2) 2.7L : 8.0 (8.5, 7.0)
Manual Auto

INDEX10-3
R Rear Seats
Before Folding the Rear Seats ..................................................... 1-10
Fold down ..................................................................................... 1-10
Rear seat entry ............................................................................. 1-10
Rear Seat Pos itions ....................................................................... 1-9
Rear Window Defroster Switch ......................................................... 1-36
Rear Window Wiper and Switch .. ..................................................... 1-35
SSeat Belts 3-Point type .................................................................................. 1-13
Adjustable height .......................................................................... 1-13
Adjusting your seat belt ................................................................ 1-13
Care of seat belts ......................................................................... 1-12
Precautions ................................................................................... 1-11
Pre-tentioner Seat Belt ................................................................. 1-18
Spark Plugs ........................................................................................ 6-8
Spectacle Case ................................................................................. 1-40
Speedometer ..................................................................................... 1-30
Starting Procedures ............................................................................ 2-3Steering Wheel Free play ...................................................................................... 6-15
Tilt lever ........................................................................................ 1-47
Stereo Radio Operation (H250, H260) ....................................1-65, 1-72
Stereo Sound System ............................................................ 1-63 ~ 1-64Sun Visor .......................................................................................... 1-46
Sunroof .............................................................................................. 1-38
TTachometer ....................................................................................... 1-30
Tail Gate ........................................................................................... 1-45
TCS (Traction control system) .......................................................... 2-10
Theft Alarm System ............................................................................ 1-5
JJump Starting
...................................................................................... 3-1
K
Keys .................................................................................................. 1-2 If you lose your keys .................................................................... 3-10
Positions ......................................................................................... 2-2
L
Light Bulb Replacement .................................................................... 6-20
Lubrication Chart ................................................................................. 9-3
Luggage Net ...................................................................................... 1-47
M Maintenance Intervals Explanation of scheduled maintenance items ....................... 5-5 ~ 5-7
Maintenance under severe usage conditions ................................. 5-4
Scheduled maintenance ................................................................. 5-2
Service requirements ...................................................................... 5-1
Map Light .......................................................................................... 1-40
Mirros Day-night inside rearview ............................................................. 1-42
Outside rearview folding ............................................................... 1-42
Outsde rearview heating .............................................................. 1-41
Multi gauge ........................................................................................ 1-32
OOdometer .......................................................................................... 1-30
PParking Brake ................................................................................... 1-43
Power Steering Fluid Level ............................................................... 6-19

CONTROLS AND EQUIPMENT1- 19
B240A01GK
Driver's Airbag
B240A01GK-GAT SUPPLEMENTAL RESTRAINT (AIRBAG) SYSTEM (SRS)(Not all models) Your Hyundai is equipped with a Supplemental Restraint (Airbag) System. The indications of thesystem's presence are the letters "SRS AIRBAG" embossed on the ornament in the steeringwheel and the passenger's side front panel padabove the glove box. The Hyundai SRS consists of airbags installed under the pad covers in the center of the steeringwheel and the passenger's side front panel abovethe glove box. The purpose of the SRS is toprovide the vehicle's driver and/or the front pas-senger with additional protection than that of-fered by the seat belt system alone, in case of afrontal impact of sufficient severity.
NOTE:
o Both the driver's and front passenger's
pre-tensioner seat belts will be activatedin certain frontal collisions. The pre-tensioner seat belts can be activated aloneor, where the frontal collision is severeenough, together with the airbags.
o When the pre-tensioner seat belts are ac- tivated, a loud noise may be heard and finedust, which may appear to be smoke, maybe visible in the passenger compartment.These are normal operating conditionsand are not hazardous.
o Although it is harmless, the fine dust may cause skin irritation and should not bebreathed for prolonged periods. Wash yourhands and face thoroughly after an acci-dent in which the pre-tensioner seat beltswere activated.
CAUTION:
o The control module that activates the SRS airbag controls the pre-tensioner seat beltalso.
o If there is some function in the pre- tensioner seat belt circuit, the warninglight will illuminate even if there is nomalfunction in the SRS airbag system. Ifthe SRS airbag warning light does notilluminate or illuminates continuouslywhen the ignition key is turned to "ON", orif it remains illuminated after blinking forapproximately 6 seconds, or if it illumi-nates while the vehicle is being driven, please have an authorized Hyundai dealerinspect the pre-tensioner seat belts and orSRS airbag system as soon as possible.
WARNING:
o Pre-tensioners are designed to operate only one time. After activation, pre-tensioner seat belts must be replaced. Allseat belts, of any type, should always bereplaced after they have been worn duringa collision.
o The pre-tensioner seat belt assembly mechanisms become hot during activa-tion. Do not touch the pre-tensioner seatbelt assemblies for several minutes afterthey have been activated.
o Do not attempt to inspect or replace the pre-tensioner seat belts yourself. Thismust be done by an authorized Hyundaidealer.
o Do not strike the pre-tensioner seat belt assemblies.
o Do not attempt to service or repair the pre- tensioner seat belt system in any manner.
o Improper handling of the pre-tensioner seat belt assemblies, and failure to heedthe warnings to not strike, modify, in-spect, replace, service or repair the pre-tensioner seat belt assemblies may leadto improper operation or inadvertent acti-vation and serious injury.
o Always wear seat belts when driving or riding in a motor vehicle.

CONTROLS AND EQUIPMENT
1- 20
o The driver should sit back as far as pos- sible while still maintaining control of the vehicle. If you are sitting too close to theairbag, it can cause death or serious injurywhen it inflates.
o No objects should be placed over or near the airbag modules on the steering wheel,instrument panel, and the frontpassenger's panel above the glove box,because any such object could causeharm if the vehicle is in a crash severeenough to cause the airbags to inflate.
o If the airbags inflate, they must be re- placed by an authorized Hyundai dealer.
o Do not tamper with or disconnect SRS wiring, or other components of the SRSsystem. Doing so could result in injury,due to accidental firing of the airbags orby rendering the SRS inoperative.
B240A02GK
Rear impact
Side Impact Rollover
NOTE: Be sure to read information about the SRS onthe labels provided on the backside of thesun visor and in the glove box. WARNING:
o As its name implies, the SRS is designed
to work with, and be supplemental to, thedriver's and the passenger's three pointseat belt systems and is not a substitutefor them. Therefore your seat belts mustbe worn at all times while the vehicle is inmotion. In addition, the airbags deployonly in certain frontal impact conditionssevere enough to cause significant injuryto the vehicle occupants.
o The SRS is designed to deploy the airbags only when an impact is sufficiently severeand when the impact angle is less than 30°from the forward longitudinal axis of thevehicle and will not deploy in side, rear orrollover impacts. Additionally, the airbagswill only deploy once. Thus, seat beltsmust be worn at all times.
o Front airbags are not intended to deploy in light collisions in which protection canbe provided by the seat belt alone.
o Front airbags are not intended to deploy in side-impact, rear-impact or rollovercrashes. In addition, airbags will not de-ploy in frontal crashes below the deploy-ment threshold speed. o Do not install a child restraint system in the
front passenger seat position. A childrestraint system must never be placed inthe front seat. The infant or child could beseverely injured or killed by an airbagdeployment in case of an accident.
o Do not allow children to ride in the front passenger seat. If older children (teenagesand older) must ride in the front seat,make sure they are always properly beltedand that the seat is moved back as far aspossible.
o For maximum safety protection in all types of crashes, all occupants including thedriver should always wear their seat beltswhether or not an airbag is also providedat their seating position to minimize therisk of severe injury or death in the eventof a crash. Do not sit or lean unnecessarilyclose to the airbag while the vehicle is inmotion.
o The SRS airbag system must deploy very rapidly to provide protection in a crash. Ifan occupant is out of position because ofnot wearing a seat belt, the airbag mayforcefully contact the occupant causingserious or fatal injuries.