2003 HONDA ELEMENT engine

Î
ÎThe burning of gasoline in your
vehicle’s engine produces several by-
products. Some of these are carbon
monoxide (CO), oxides of nitrogen
(NOx) and hydrocarbons (HC).
Gasoline evaporating f rom the tank
also produces hydrocarbons. Con-
trolling the production of NOx, CO,
and HC is important to the environ-
ment. Under certain conditions of
sunlight and climate, NOx and HC
react to f orm photochemical ‘‘smog.’’
Carbon monoxide does not contri-
bute to smog creation, but it is a
poisonous gas. The United States Clean Air Act
sets standards f or automobile
emissions. It also requires that
automobile manufacturers explain to
owners how their emissions controls
workandwhattodotomaintain
them. This section summarizes how
the emissions controls work.
Scheduled maintenance is on page
.
In Canada, Honda vehicles comply
with the Canadian emission
requirements, as specif ied in an
agreement with Environment
Canada, at the time they are
manuf actured.
Your vehicle has a Positive
Crankcase Ventilation System. This
keeps gasses that build up in the
engine’s crankcase f rom going into
the atmosphere. The Positive Crank- case Ventilation valve routes them
from the crankcase back to the
intake manif old. They are then
drawn into the engine and burned.
The Onboard Ref ueling Vapor
Recovery (ORVR) system captures
the f uel vapors during ref ueling. The
vapors are adsorbed in a canister
f illed with activated carbon. While
driving, the f uel vapors are drawn
into the engine and burned of f . As gasoline evaporates in the f uel
tank, an evaporative emissions
control canister f illed with charcoal
adsorbs the vapor. It is stored in this
canister while the engine is of f . Af ter
the engine is started and warmed up,
the vapor is drawn into the engine
and burned during driving.
211
The Clean Air Act
Crankcase Emissions Control
System
Onboard Ref ueling Vapor
Recovery Evaporative Emissions Control
System
Emissions Cont rols
T echnical Inf ormation313

The exhaust emissions controls
include three systems: PGM-FI,
Ignition Timing Control, and Three
Way Catalytic Converter. These
three systems work together to
control the engine’s combustion and
minimize the amount of HC, CO, and
NOx that comes out the tailpipe. The
exhaust emissions control systems
are separate from the crankcase and
evaporative emissions control
systems.The emissions control systems are
covered by warranties separate from
the rest of your vehicle. Read your
warranty manual f or more informa-
tion. The emissions control systems are
designed and certif ied to work to-
gether in reducing emissions to
levels that comply with the Clean Air
Act. To make sure the emissions
remain low, you should use only new
genuine Honda replacement parts or
their equivalent f or repairs. Using
lowerqualitypartsmayincreasethe
emissions f rom your vehicle.
This system constantly adjusts the
ignition timing, reducing the amount
of HC, CO, and NOx produced. The PGM-FI System uses sequential
multiport f uel injection.
It has three subsystems: Air Intake,
Engine Control, and Fuel Control.
The Engine Control Module (ECM)
or the Powertrain Control Module
(PCM) uses various sensors to
determine how much air is going
into the engine. It then controls how
much f uel to inject under all operat-
ing conditions.
The three way catalytic converter is
in the exhaust system. Through
chemical reactions, it converts HC,
CO, and NOx in the engine’s exhaust
to carbon dioxide (CO ), nitrogen
(N ), and water vapor.
2
2
Replacement Parts
Exhaust Emissions ControlsPGM-FI Syst em
Ignit ion T iming Cont rol Syst emThree Way Catalytic Converter
Emissions Cont rols
T echnical Inf ormation314

The three way catalytic converter
contains precious metals that serve
as catalysts, promoting chemical
reactions to convert the exhaust
gasses without af f ecting the metals.
The catalytic converter is ref erred to
as a three-way catalyst, since it acts
on HC, CO, and NOx. A replacement
unit must be an original Honda part
or its equivalent.
The three way catalytic converter
must operate at a high temperature
for the chemical reactions to take
place. It can set on f ire any com-
bustible materials that come near it.
Parkyourvehicleawayfromhigh
grass, dry leaves, or other f lamma-
bles.A defective three way catalytic
converter contributes to air pollution,
and can impair your engine’s per-
f ormance. Follow these guidelines to
protect your vehicle’s three way
catalytic converter.
Always use unleaded gasoline.
Even a small amount of leaded
gasoline can contaminate the
catalyst metals, making the three
way catalytic converter inef f ective. Keep the engine tuned-up.
Have your vehicle diagnosed and
repaired if it is misf iring, back-
f iring, stalling, or otherwise not
running properly.
Three Way Catalytic Converter
T echnical Inf ormation315
THREE WAY CATALYTIC CONVERTER

If you take your vehicle f or a state
emissions test shortly af ter the
battery has been disconnected or
gone dead, it may not pass the test.
This is because of certain ‘‘readiness
codes’’ that must be set in the on-
board diagnostics f or the emissions
systems. These codes are erased
when the battery is disconnected,
and set again only after several days
of driving under a variety of
conditions.If the testing f acility determines that
the readiness codes are not set, you
will be requested to return at a later
date to complete the test. If you must
get the vehicle re-tested within the
next two or three days, you can
condition the vehicle for re-testing
by doing the f ollowing.
Make sure the gas tank is nearly,
but not completely, f ull (around
3/4).
Make sure the vehicle has been
parked with the engine of f f or 8
hours or more.
Make sure the ambient
temperature is between 20° and
95°F. Without touching the accelerator
pedal, start the engine and let it
idle f or 20 seconds.
Keep the vehicle in Park
(automatic transmission) or
Neutral (manual transmission).
Increase the engine speed to 2,000
rpm and hold it there until the
temperature gauge rises to at least
1/4of thescale(approximately3
minutes).
T esting of Readiness Codes
St at e Emissions T est ing
T echnical Inf ormation316

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#
) This manual complements the Service Manual by
providing in-depth troubleshooting inf ormation f or each
electrical circuit in your vehicle.
This manual describes the procedures involved in the
replacement of damaged body parts. This manual covers maintenance and recommended
procedures f or repair to engine and chassis components.
It is written f or the Journeyman mechanic, but is simple
enough f or most mechanically-inclined owners to under-
stand.
Authorized Manuals
Service Manual:
Electrical T roubleshooting Manual:
Body Repair Manual:
324
NOTE: Dealers and Companies please provide dealer or company name,
and also the name of the person to whose attention the shipment should
be sent. For purchases outside U.S.A. please write to the address shown
below for a quotation.
P.O. BOX 07280·DETROIT, MICHIGAN 48207·1-800-782-4356
Customer Name Attention
Apartment Number
State & Zip Code
City
Daytime Telephone Number
Check or money order enclosed payable to Helm Inc U.S. funds only.
Do not send cash
Master
Card VISA
Check here if your billing address is different
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CUSTOMER SIGNATURE DATE
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()
These Publications cannot be returned for credit without receiving advance authorization within 14
days of delivery. On returns, a restocking fee may be applied against the original order.

CONT INUED
BatteryCharging System ...........................
Indicator .66, 291
............................
Jump Starting .285
..............................
Maintenance .240
............................
Specif ications .307
..............................
Bef ore Driving .157
....................................
Belts,Seat .8,50
.........................
Beverage Holders .110
.................................
Body Repairs .274 Brakes
...........
Anti-lock System (ABS) . 186
.............
Break-in, New Linings . 158
....................
Bulb Replacement .261
...........................................
Fluid .234
.......................................
Parking .111
.................
System Indicator . 66,294
........................
Wear Indicators .185
.............................
Braking System .185
.................
Break-in, New Vehicle . 158
..
Brightness Control, Instruments . 77
........................
Brights, Headlights .76
Bulb Replacement ..........................
Back-up Lights .261
..............................
Brake Lights .261
......................
Cargo Area Light .265
..............................
Ceiling Light .264
................
Front Parking Lights . 259
........
Front Side Marker Lights . 260
.................................
Headlights .258
.........
High-mount Brake Light . 263
...........................
Interior Lights .264
.................
License Plate Lights . 262
...
Accessories and Modif ications . 165
................................
Accessories .165
.
Additional Safety Precautions . 166
............................
Modif ications .166
ACCESSORY (Ignition Key .......................................
Position) .86
............
Accessory Power Sockets . 113
....................
Additives, Engine Oil . 222
.............................
Airbag (SRS) .10, 54
.....................
Air Cleaner Element .236
..............
Air Conditioning System . 118
..............................
Maintenance .245
.........................................
Usage .118
.......................
Air Outlets (Vents) .120
.......................
Air Pressure, Tires .249
.........................
Normal Driving .250
.......................
Alcohol in Gasoline .311
......................................
Antif reeze .225
Anti-lock Brakes (ABS) ...............................
Indicator .68, 188
...................................
Operation .186
..............
Anti-thef t, Audio System . 152
Anti-thef t Steering Column ..............................................
Lock .85 ..........................
Appearance Care .267
...................
Armrest, Driver’s Seat . 93
................................
Audio System .126
...
Automatic Seat Belt Tensioners . 52
.............
Automatic Speed Control . 153
..............
Automatic Transmission . 178
..........................
Capacity, Fluid .306
...............
Checking Fluid Level . 231
.......................................
Shif ting .179
.
Shif t Lever Position Indicator . 178
................
Shif t Lever Positions . 179
....................
Shif t Lock Release . 183
Index
A
B
I

ÎÎ
Bulb Replacement
............................
Specif ications .307
...................................
Spotlights .264
....................
Turn Signal Lights . 259
..............................
Bulbs, Halogen .258
............................
Capacities Chart .306
.............
Carbon Monoxide Hazard . 60
..........................
Cargo Area Light .115
.................................
Cargo Hooks .170
.............................
Carrying Cargo .167
..............
CAUTION, Explanation of . ii
..........................
CD Changer .134, 147
..............................
CD Player .132, 145
...............................
Ceiling Pocket .112
........................
Certif ication Label .304
............................................
Chains .255
....................
Changing a Flat Tire .277
............
Changing Engine Coolant . 227
.................................
Changing Oil .223
........................................
How to .223
......................................
When to .212
...
Charging System Indicator . 66,291
............
Checklist, Bef ore Driving . 173.....................................
Child Saf ety .24
.......................................
Child Seats .29
......
LATCH Anchorage System . 47
...........................
Lower Anchors .47
............
Tether Anchorage Point . 46
....................
Cleaner Element, Air . 236
Cleaning ....................
Aluminum Wheels .269
......................................
Exterior .268
.........................................
Fabric .271
..........................
Floor Covering .271
.......................................
Interior .271
...................................
Seat Belts .271
...........................................
Vinyl .271
....................................
Windows .272
.................
Clock, Setting the . 130,142
...................................
Clutch Fluid .235
........................
CO in the Exhaust .312
............
Cold Weather, Starting in . 175
...............
Consumer Inf ormation . 320
.............
Controls, Instruments and . 63
Coolant ........................................
Adding .225
....................................
Checking .163
.........................
Proper Solution .225
...................................
Replacing .227 ...................
Temperature Gauge . 74
....................
Corrosion Protection .273
Crankcase Emissions Control ........................................
System .313
............
Cruise Control Operation . 153
........
Customer Relations Of f ice . 320
................
DANGER, Explanation of . ii
.......................................
Dashboard .64
................
Daytime Running Lights . 77
............
Def ects, Reporting Saf ety . 322
........................
Def og and Def rost .124
................
Def ogger, Rear Window . 81
..............
Def rosting the Windows . 124
....................................
Dimensions .306
...............
Dimming the Headlights . 76
Dipstick ..........
Automatic Transmission . 231
..................................
Engine Oil .162
..........................
Directional Signals .77
........
Disc Brake Wear Indicators . 185
.....................
Disposal of Used Oil .224
Doors ..............
Locking and Unlocking . 87
Index
C
D
II

CONT INUED
......................
Power Door Locks .87
..........
DOT Tire Quality Grading . 308
Downshif ting, 5-speed Manual
.............................
Transmission .176
.......................................
Drive Belt .248
...........................................
Driving .171
....................................
Economy .164
.........................
In Bad Weather .189
................
In Foreign Countries . 312
........................
Driving Guidelines .172
..................
Dust and Pollen Filter . 246
..............................
Economy, Fuel .164
............
Emergencies on the Road . 275
.............
Battery, Jump Starting . 285
...........
Brake System Indicator . 294
................
Changing a Flat Tire . 277
.....
Charging System Indicator . 291
..................
Checking the Fuses . 296
.....
Low Oil Pressure Indicator . 290
...
Malf unction Indicator Lamp . 292
..................
Overheated Engine . 288
.........................
Emergency Brake .111
......................
Emergency Flashers .81 ......................
Emergency Towing .301
.......................
Emissions Controls .313
.............
Emissions Testing, State . 316
Engine ....
Coolant Temperature Gauge . 74
...................................
Drive Belt .248
......
Engine Speed Limiter . 177,182
Malf unction Indicator ................................
Lamp .66, 292
........
Oil Pressure Indicator . 66,290
..............
Oil, What Kind to Use . 221
...............................
Overheating .288
............................
Specif ications .306
.......................................
Starting .174
......................
Ethanol in Gasoline .311
.
Evaporative Emissions Controls . 313
...............................
Exhaust Fumes .60
Expectant Mothers, Use of Seat ........................................
Belts by .21
..................
Exterior, Cleaning the . 268
............................
Fabric, Cleaning .271
...................................
Fan, Interior .118 Features, Comfort and
..............................
Convenience .117
....................
Filling the Fuel Tank . 159
Filters ................................
Air Cleaner .236
.........................
Dust and Pollen .246
...............................................
Oil .223
5-speed Manual Transmission ...............
Checking Fluid Level . 232
................................
Shif ting the .176
.............
Flashers, Hazard Warning . 81
...................
Flat Tire, Changing a . 277
Fluids ..........
Automatic Transmission . 231
..........................................
Brake .234
.........................................
Clutch .235
..............
Manual Transmission . 232
..........................
Power Steering .235
.......................
Rear Differential .233
..................
Windshield Washer . 230
FM Stereo Radio ...................................
Reception .143
...........................
Folding Rear Seat .99
.....
Foreign Countries, Driving in . 312
Index
E
F
III