2003 HONDA CIVIC iac

Gonventional Brake Components
IBrake Booster Test
Functional Test
1. With the engine stopped, press the brake pedal
several times to deplete the vacuum reservoir, thenpress the pedal hard, and hold itfor 15 seconds. lfthe pedal sinks, either the master cylinder is
bypassing internally, or the brake system (master
cylinder, lines. modulator, or calipers) is leaking.
2. Start the engine with the brake pedal pressed. lf thepedal sinks slightly, the vacuum booster is workingproperly. lf the pedal height does not vary, thebooster or check valve is faulty.
3. With the engine running, press the brake pedal
lightly. lfthe brake pedal sinks more than 1O mm
{3/8 in, ) in 3 minutes, the master cylinder is faulty.A slight change in pedal height when the Ay'C
compressor cycles on and off is normal. (The A,/C
compressor load changes the vacuum available tothe booster.)
Leak Test
1. Press the brake pedal with the engine running, thenstop the engine. lf the pedal height does not vary
while pressed for 30 seconds, the vacuum boosteris OK. lf the pedal rises, the booster is faulty.
2. With the engine stopped, press the brake pedal
several times using normal pressure. When thepedal is first pressed, it should oe row.
On consecutive applications, the pedal height
should gradually rise. lfthe pedal position does notvarv, check the booster check valve.
19-18
3. Disconnect the brake booster vacuum hose (check
valve built-in) (A) at the booster side.
5.
4.Start the engine, and let it idle. There should bevacuum available. lf no vacuum is available, thecheck valve is not working properly. Repiace thebrake booster vacuum hose and check valve, andrelesI.
Reconnect the brake booster vacuum nose.
Start the engine, and then pinch the brake boostervacuum hose between the check valve and thebooster,
Turn the ignition switch OFF, and wait 30 seconds,Press the brake pedal several times using normalpressu re,
When the pedal is first pressed, it should be low.On consecutive applications, the pedal height
should gradually rise.
. lf the pedal position does notvary, replacethe
brake booster.. lf the pedal position varies, replace the brake
booster vacuum hose/check valve assembly.

\
DTC Troubleshooting
DTC 11, 13, 15, 17: Wheel Sensor
(Open/Short to Body Ground/Short to Power)
1. Disconnect the ABS control unit 31P connector.
2. Sta rt the engine.
3. Measure the voltage between the appropriate
wheel sensor (*)circuitterminal of theABS
control unit 31P connector and body ground (see
table).
DTCADpropriate Terminal
11 (Rioht-front)No.5: FRS (t)
13 (Left-front)No, 7: FLS (*)
15 {Riqht-rear}No. 2: RRS (*)
17 (Left-rear)No.9 RtS (f )
ABS CONTROL UNIT 31P CONNECTOR
FRS {+IIGNR/BLK} FLS I+I (BLU
RRS {+)(GNR/YEL)
Wire side of female terminals
ls thete battery voltage?
YES Repair short to power in the (+) circuit wire
between the ABS modulator-control unit and the
appropriate wheel sensor. I
NO Go to step 4.
4. Turn the ignition switch OFF.
5. Check for continuity between the appropriate
wheel sensor (+ ) circuit terminal and body ground
{see table).
DTCAppropriate Terminal
11 (Riqht-front)No. 5: FRS (+)
13 (Left-front)No. 7: FLS (*)
15 (Rioht-rear)No.2: RRS (*)
17 (Left-rear)No.9 RLS (+l
ABS CONTROL UNIT 31P CONNECTOR
Wire side
ls there continuity?
YES Go to step 6.
NO-Go to step 7.
Disconnect the harness 2P connector from the
appropriate wheel sensor, then check for continuity
between the 1+)and ( )terminals ofthe harness
and body ground.
ls there continuity?
YES-Repair shortto body ground in the (+)or { )
circuit wire between the ABS modulator-control
unit and the wheel sensor.l
NO Repiace the wheel sensor.l
(cont'd)
Wire side of female terminals
19-45

Seats
Front Seat Disassembly/Reassembly - Passenger's
For some models: SRS components are located in this area. Reviewthe SRS component locations (see page 23-'13)
and the precautions and procedures (see page 23-14) before doing repairs or service.
NOTE;. Take care not to tear the seams or damage the seat covers
. Put on gloves to protect your hands.
. When prying with a flat-tip screwdriver, wrap it with protective tape to prevent damage
. Apply multipu rpose grease to the moving portion of the seat track
. To Drevent wrinkles in the seat cushion cover, stretch the material evenly over the pad.
. lvlake sure the rear seat access cable is connected properly on each side
. Replace any damaged clips, and replace the wire ties with new ones
SIDE AIRBAGHARNESS
Release the seat cushioncover from the cushionframe spring.
10 x 1.25 mm47 N.m (4.8 kgf.m,3s rbf.ft)
SEAT"BACK
HANGER SPRING
OPDS HARNESS
CENTEB COVER
u
WIRE TIE
SEAT CUSHIONFRAME/SEATTRACKS
/REAR SEATACC€SS CABLE
N
*r(".o, /- IACCESSKNOB ,/ /
/HooK
SLIDE LEVER
,/CLIP
v/
20-74
RECLINE KNOB
RECLINE COVER

Exterior Trim
A-Pillar Corner Trim Replacement
1.Open the door.
Wrap a flat-tip screwdriver with protective tape,
and apply protective tape around lhe body to
prevent damage. Carefully insert a flat-tip
screwdriver next to the upper clip, and detach the
clip by prying on the A-pillar corner trim (A). Take
care not to scratch the body and related parts.
Fastener Location
Close the door half-way.
Pull the A-piller corner trim (A) out to detach the
lower clips, then remove the trim.
Fastener Locations
3.
20-96
5.Replace any damaged clips.
Hold the trim up, and fit the upper clip and lower
clips into the holes in the body, then push on the
trim until the clips snap into piace.
\

Connectors and Harnesses
Dashboard Wire Harness A {Left branchl
Connector or TerminalffiAccessory power socketAudio antennaBrake pedal position switchClutch interlock switchClutch pedal poistion switchCruise control unitCruise main switchDaytime r!nning lights control unitDaytime running lights relayGauge assembly connector AGauge assembly connector BHazard warning switchHeater control panel connector AHeater control panel connector BHVAC push switch assemblyKeyless receiver unitLow beam cut relayOptional security connectorPower mirror switchUnder-dash fuse/relay boxconnector K (see page 22-45)Under'dash fuse/relay box
L {see page 22-45}Underdash fuse/relay boxconnector M lsee page 22'45)Under-dash fuse/relay boxconnector N (see page 22-45)UndeFdash fuse/relay boxconnector O (see page 22-45)UndeFdash fuse/relay boxconnectorY (see page 22 45)c504
c505
c506
c507
c508
c509
c510
22226
3029628
I820111819105327
,I4
12
11
34
1
24
25
2 Under middle of dash2 Under left side of dash4 ] Under left side of dash2 ] Under left srde of dash2 | Under left side of dash14 I Under left side of dash5 Under left side of dash14 Under lett side of dash4 Under lett side of dash22 I Behind gauge assembly22 i Behind gauge assembly10 Behind hazard warnning switch22 Behind heater control panel'14 Behind heater control panel10 ] Behind HVAC switch assembly5 I Under middle of dash5 lUnderleftsideofdash16 Under lefr side of dash13 Under left side oI dash17 ln the under-dash fuse/relay box
CanadaCanada
l0In the under-dash fuse/relay box
In the undeFdash fuse/relay box
In the underdash fuse/relay box
In the under-dash fuse/relay box
In the under-dash fuse/relay box
Under left side of dash
Under left side ot dash
Under left side of dash
Under left side of dash
Under middle of dash
Under middle of dash
Under middle ol dash
Driver's door wire harness(see page 22'40)Driver's door wire harness(see page 22-40)Left side turo signal lightsuonarnessRoof wire harness (see page22 3AlFloor wire harness {see page22-341Floor wire harness (see page22 34JDashboard wire harness B(see oaoe 22-30)
12
12
G501
G503
1
21
Under gauge assembly
Under left side of dash
Body ground via dashboard
Body ground via dashboard
Left Side Turn Signal Light Sub harness
Connector to Harness Index (cont'd)
L
Connector or TerminalCavitiesLocationConnects toNolesLeft side turn signal lightc506353422Behind left side turn signal lightUnder left side of dashDashboard wire harness A
22-26

Power Distribution
Fuse to Components lndex
Under-hood Fuse/Relay Box
Fuse
Number
AmpsWire ColorComponent(sl or Circuit(s) Protected
'I204BLUI/ELCondenser fan motor
BLU/REDAy'C compressor clutch
15AWHT/GRNDash lights, Front parking lights, Front side marker lights, License plate
liqht, Rear side marker liqhts, Tailliqhts
7.5AWHT/BLUCarqo area liqht, Ceilinq liqhts. lqnition Kev liqht. Sootliohts
204BLU/BLKRadiator fan motor
510AWHT/BLKTurn siqnal/hazard relav, Turn siqnal liqhts
15AWHT/BLKCKP sensor, ECM, IAC valve, lmmobilizer control unit-receiver, Injectors,
PGM-FI main relav 1 and 2. TDC sensor
715AWHT/GRNBrake lights, Brake signals (to ABS modulator-control unit, Cruise control
unit, ECM)
BLU/REDi1 Orns
820AWHT/GRNABS modulatorcontrol unit
910AWHT/REDAudio unit, Data link connector (DLC), Gauge assembly, lmmobilizer
control unit-receiver, lmmobilizer indicator light. Keyless receiver unil,
lvlultiDlex control unit
1040AWHT/REDABS modulator-control unit
1130AB LK/YE LNoise condenser, Rear window defoqqer
40ABLU^^/HTBlower motor
IJ40AWHT/BLKNo. 7 fuse (in the under-dash fuse/relav box), Power window relav
1440AWHT/REDNo.2 and No.3 fuses (in the under-dash fuse/relav box)
t515AREDI/ELDaytime running lights control unit (Canada), Daytime running lights relay
{Canada), Hioh beam indicator liqht. Left headliqht
16204WHTMultiplex control unit
1715AREDDavtime runninq liqhts control unit (Canada). Rioht headlioht
1860AWHTiBLUEPS control unit
1980ABatterv. Power distribution
2040A'
50A'?
WHTlgnition switch (BAT)
* 1: USA" 2. Canada
O: Spare fuse
t t"| lll Itt 4t I
l l---- E'l E,l E,l r--r r---r t__J i; i6'!/'
E,l E,l E,l Eol E l f__--lI l'lr]n | |I r L__J,a ,..r^{-------l^-,
n[:]$"Lrt " N2, nf - r^l
22-46

Ground Distribution
Ground to Components Index
GroundComponent or circuit qrounded
Batterv, Transmission housinq
E ngine
G 101ECM (PG is BLK; LG is BRN/YEL)
BLK: IAC valve, lgnition coils, Vehicle speed sensor, VTEC solenoid valve
BRNA/EL: Camshaft oosition (CMP) sensor. CKP sensor, TDC sensor. VTEC oil pressure switch
G 15']EPS control unit
G201ELD unit. Multiplex control inspection connector, Multiplex control unit, Power window relay, Rear
window washer motor, Right front parking light, Right front side marker light, Right front turn signal
light, Turn signal/hazard relay, Washer fluid level sensor (Canada) , Windshield washer motor,
Windshield wiDer motor
G202ABS modulator-control unit
G301
G401
Blower motor relay, Brake fluid level switch, Condensor fan motor, Cruise control actuator, Left front
parking light, Left front side marker light, Left front turn signal light, Radiator fan motor, Radiator fan
swrtcn
Combination liqht switch, lqnitlon kev srvitch, Wiper/wasfrer sr,virch
G402Left and riqht airbaq sensors, SRS unit
G 451Data link connector (DLC)
G501Clutch interlock switchm Clutch pedal position switch (for cruise control), Cruise control main switch,
Cruise control unit, Daytime running lights control unit (Canada), Driver's door lock knob switch,
Driver's door lock switch, Driver's power window motor, Heater control panel, Left power mirror
defogger (Canada), left side turn signal light, Moonroof control unit, Monroof open and close relays,
Moonroof position sensor '1, Moonroof seitch, Power mirror switch, Power transistor, Power window
master switch. SDotliqhts
G502Accessory power socket, Gauge assembly, Keyless receiver unit, lvlultiplex control unit, Right power
mirror defogger {Canada)
G503Audio unit
G551Driver's seat belt switch, Fuel gauge sending unit, Fuel pump, Memory erase signal (IMES) connector,
OPDS unit. Rioht seat belt switch
G552High mount brake light, License plate lights, Rear window defogger, Rear window defogger noise
condenser. Rear window wioer motor, Hatch latch switch
Back-up lights, Brake lights, Rear side marker lights, Rear turn signal lights, Rear window wiper noise
condenser, Rear window wiper intermittent control unit, Taillights
22-48

Service Manual Index
(cont'dl
Brake System Indicator CircuitCircuit DiagramConventional Brake Components..... 19-9TroubleshootingABS/TCS Components .... ....... ...... 19-55
Bulb, GeugeRep|acemenl................ .. ............2263
Bulb, HeadlightReplacement ......................................... 22-A1
Bumper, FrontRemoval/1nsra11ation ............................ 20 85
Bumper, RearRemoval/lnstallation... ... . .....20.86
Combination Light SwilchTesVReplacement ..............................22 80
Connecting Rod BearingsRep|acement...................... .......-....7-8
Connecting Rod Boltsf nspection ....................-.-.-.-.................... 7 -24
Connecting RodsInspection ........,,.,.,...,.,.,.,.,,,,.,,,.,.,.,.,.,.,.,.. 7 5
Connectors(See first page of this Index)
Conventional Brake Component3Component Location Index ................... 19'3Troub1eshootin9 ..................................... 19-4
Cylinder Head AssemblyComponent Location Index ..................... 6-3Inspection ................................................. 6 6Removal ..........&23Insta11alion .............................................. 6 39
Cylinder Head Cover8emova1 ..............-.-................................. 6-22Installation ..............................................6-41
Cylinder Head, BareInspecton..,.....,.
D
c
Cable ReelReplacement....................................... 23-1 19
CamshaftInspection .......................-...-................... 6-29
Cargo Area LightTesVRep1acement ................................ 22-97
CarpetReplacement.....-...-..... ... ......-.20-55
Ceiling Light-estrReplacement ................................ 22.96
Charging SystemComponent Location Index................... 4-20Circuit Diagram ...................................... 4-21
19-8
CoolantInspection .................. ..... .. 106Replacement................. ... . .. 10 6
Coolant Temperature Gat|geTroub1eshootin9................................... 22 64
Cooling SyslemComponent Location Index................... 10-2
Countershaft BearingsReplacement............... ..................... 13-42
Cowl CoverReplacement............... .. ..... ....20-95
CrankshaftRemoval .................................................. 7 -12
Repair ..................
Inspec(on,,,,,........1 14
Dampers. FrontReplacement................ ..................... 18 20
Oampers, RearRep1acement......................................... 18-34
Dash VentsBemoval/lnstallation .-.......................... 20-64
DashboardBemoval/1nsta11ation ............................ 20-66
Oashboard Center PanelRemoval/1nstaf 1ation ............................ 20 62
Dashboard Lower CoverRemoval/lnstallation ...................... 20-59, 63
Dashboard Under CoverRemoval/lnstallation ............................ 20 60
Diff erential Carrier Bearings, M/TRep1acement,,......,...,...,.,.,,,.,.,,,........,.,. 13-54
Ditferential Oil Seals, M/T8ep1acement......................................... 13-55
Differential Pinion Gears, M/TInspection .,....-,.,,,.,..,.-,.,.........,.,.,,, 13 53
OLC CircuitTroubleshooting ................................ 1 1-109
Door GlassRep1acement.,.,,,,,,,,,,,.,,,,,,,,,,.,.,.,.,.,,,,,,.,, 20-9Adjustment. .. .....................20-11
Door Glass WeathelstripsReplacement .............-.. . . . ..........-......20 10
Door LatchesReplacement ..........-.-.............................. 20-7
Door Lock ActuatorsTest ...................................................... 22-154
Door Lock Knob SwitchesTest -......... . . . - . . . . . . . . ......22-160
Door Lock SwitchesTest ........... ............................ ............. 22-160
Door Outer HandlesRep1acemen1 ........................................... 20-6
3
Child Seat Tether AnchorRemoval/lnstaf lat;on .. ........................ 23 11
CKP (Crankshaft Position) SonsorReplacement....................................... 1 1-116
ClutchComponentLocation 1ndex................... 12-3Rep1acemen1........................................... 12-9
Clutch InteYlock SwitchTest.....-........-...-............. ...---.-.......4-6
Clutch Master CylinderReplacement........................................... 12 5
clutch PedalAdjustment ............................................. 12 4
Clutch Pedal Position SwitchTest.,.,,,,,.,,,.,.,,,,,,.,.,,,,,,,,,.,,,,,.. ......445
lnstallation.................. . ..... .....1-24
Crankshalt Main BearingsReplacement........-.-.................................. 7-6
CrankshaftOil Seal,Transmission End1nstanation .............................................. 7 28
Crankshafl PulleyRemoval/lnstallation -..................-.......... 6-1 1
Cruise Control Actuator
Troubleshooting
Clutch Slave CylindorBeplacemeit...
...................... 4-43
.......4-22
Test
12-1
RepIacement........................................... 4-44
Cruise Control Actuator CableAdjustment ............................................. 4 45
Cruise Control Main SwitchTesVRep1acement .................................. 4 42
Cruise Control Set/Resume/Cancel SwitchTesVRep1acement .................................. 4 42
Cruise Control SystomComponent Localion Inde\................... 4-36Circuit Diagram ....-................................. 4 37
Cruise Control UnitInputTest.............................. .. ...4,40CMP {Camshaft Positionl Senso]Replacement....-...-.............................. 1 1-128
CMP (TDC) SensorsReplacement............-.......................... 1 1 1 14