2003 FORD WINDSTAR power steering

IDENTIFYING COMPONENTS IN THE ENGINE COMPARTMENT
3.8L OHV V6 engine
1. Brake fluid reservoir
2. Air filter assembly
3. Power distribution box
4. Battery
5. Automatic transmission fluid dipstick
6. Engine oil dipstick
7. Engine oil filler cap
8. Windshield washer fluid reservoir
9. Engine coolant reservoir
10. Power steering fluid reservoir
345678
91012
Maintenance and Specifications
190

CHECKING AND ADDING POWER STEERING FLUID
Check the power steering fluid.
Refer to the scheduled maintenance
guide for the service interval
schedules. If adding fluid is
necessary, use only MERCONAT F.
1. Start the engine and let it run until it reaches normal operating
temperature (the engine coolant temperature gauge indicator will be
near the center of the normal area between H and C).
2. While the engine idles, turn the steering wheel left and right several
times.
3. Turn the engine off.
4. Check the fluid level in the reservoir. It should be between the MIN
and MAX lines. Do not add fluid if the level is within this range.
5. If the fluid is low, add fluid in small amounts, continuously checking
the level until it reaches the correct operating range. Be sure to put the
cap back on the reservoir.
BRAKE FLUID RESERVOIR
The fluid level will drop slowly as
the brakes wear, and will rise when
the brake components are replaced.
Fluid levels between the“MIN”and
“MAX”lines are within the normal
operating range, there is no need to
add fluid. If the fluid levels are
outside of the normal operating range, the performance of your brake
system could be compromised, seek service from your dealer
immediately.
MAX
MIN
Maintenance and Specifications
211

Fluid Ford Part
NameApplication Capacity
Engine coolant
2Motorcraft
Premium Engine
Coolant
(green-colored)
or
Motorcraft
Premium Gold
Engine Coolant
(yellow-colored)Without rear
heater14.0L (14.8
quarts)
With rear heater 15.0L (15.9
quarts)
Power steering
fluidMotorcraft
MERCONAT FAll Fill to line on
reservoir
Fuel tank N/A All 98.4L (26.0
gallons)
Automatic
transaxle fluidMotorcraft
MERCONV
AT FAll 13.0L (13.7
quarts)
Windshield
washer fluidUltra-Clear
Windshield
Washer
ConcentrateAll Fill to line on
reservoir
1Use only brake fluids certified to meet Ford specifications. Refer to
Lubricant Specificationsin this chapter. DOT 3 fluid is recommended.
However, if DOT 3 is not available, DOT 4 fluid can be used.
2Add the coolant type originally equipped in your vehicle.
Maintenance and Specifications
221

Item Ford part
nameFord part
numberFord
specification
Lock cylinders Penetrating and
Lock LubricantMotorcraft XL-1 none
Power steering
fluidMotorcraft
MERCONAT FXT-2-QDX MERCON
Automatic
transaxle
(4F50N)Motorcraft
MERCONV
AT F
2
XT-5-QM MERCONV
Disc brake
caliper railsMotorcraft
Silicone Brake
Caliper Grease
and Dielectric
CompoundXG-3 ESE-M1C171-A
Constant
velocity jointsMotorcraft CV
Joint Grease
(High Temp.)XG-5 WSS-MIC25B-A1
Windshield
washer fluidMotorcraft
Ultra-clear
Windshield
Washer
ConcentrateZC-32–A WSB-M8B16–A2
1Use only brake fluids certified to meet Ford specifications. DOT 3 fluid
is recommended. However, if DOT 3 is not available, DOT 4 fluid can be
used.
2Ensure the correct automatic transmission fluid is used MERCONand
MERCONV are not interchangeable. DO NOT MIX MERCONand
MERCONV. Refer to the scheduled maintenance guide to determine the
correct service interval.
Maintenance and Specifications
223

K
Keyless entry system .................81
autolock .....................................81
Keys
positions of the ignition .........131
L
Lamps
autolamp system .......................35
bulb replacement
specifications chart ..................40
cargo lamps ...............................36
daytime running light ...............35
headlamps .................................35
headlamps, flash to pass ..........36
instrument panel, dimming .....36
interior lamps .....................38–39
replacing bulbs .............40, 42–43
Lane change indicator
(see Turn signal) ........................38
Liftgate ..................................72–73
Lights, warning and indicator ....10
anti-lock brakes (ABS) ..........135
Load limits .................................144
GAWR ......................................144
GVWR ......................................144
trailer towing ..........................144
Locks
autolock .....................................81
childproof ..................................76
Low tire warning .................13, 215
Lubricant specifications ...222, 224
Lumbar support, seats ...............89
M
Message center ...........................62english/metric button ...............63
system check button ................63
warning messages .....................65
Mirrors .........................................46
automatic dimming rearview
mirror ........................................51
fold away ...................................52
heated ........................................52
side view mirrors (power) .......51
Motorcraft parts ................205, 220
O
Octane rating ............................204
Oil (see Engine oil) ..................191
Overdrive ...................................139
P
Parking brake ............................135
Parts (see Motorcraft parts) ....220
Passenger Occupant
Classification Sensor ...................99
Pedals (see Power adjustable
foot pedals) .................................53
Power adjustable foot pedals .....53
Power distribution box
(see Fuses) ...............................157
Power door locks ..................75, 81
Power mirrors .............................51
Power point .................................50
Power steering ..........................138
fluid, checking and adding ....211
fluid, refill capacity ................220
fluid, specifications .........222, 224
Power Windows ...........................50
R
Radio ..........................16, 18, 20, 24
Index
233