2003 FORD SUPER DUTY battery

Seating and Safety Restraints 63
Seating 63
Safetyrestraints 68
Air bags 79
Child restraints 87
Driving 98
Starting 98
Brakes 102
Transmission operation 106
Trailer towing 127
Roadside Emergencies 152
Getting roadside assistance 152
Hazard flasher switch 153
Fuel pump shut-off switch 153
Fuses and relays 154
Changing tires 159
Jump starting 168
Wrecker towing 173
Customer Assistance 175
Reporting safetydefects (U.S. only) 183
Cleaning 184
Maintenance and Specifications 191
Engine compartment 193
Engine oil 194
Battery197
Fuel information 205
Air filter(s) 221
Part numbers 228
Refill capacities 228
Lubricant specifications 232
Table of Contents
2

Vehicle Symbol Glossary
Power Windows
Front/Rear
Power Window Lockout
Child SafetyDoor
Lock/UnlockInterior Luggage
Compartment Release
Symbol
Panic AlarmEngine Oil
Engine CoolantEngine Coolant
Temperature
Do Not Open When HotBattery
Avoid Smoking, Flames,
or SparksBatteryAcid
Explosive GasFan Warning
Power Steering FluidMaintain Correct Fluid
LevelMAX
MIN
Emission SystemEngine Air Filter
Passenger Compartment
Air FilterJack
Check fuel capLow tire warning
Introduction
9

Brake system warning light:To
confirm the brake system warning
light is functional, it will
momentarilyilluminate when the
ignition is turned to the ON position when the engine is not running, or
in a position between ON and START, or byapplying the parking brake
when the ignition is turned to the ON position. If the brake system
warning light does not illuminate at this time, seek service immediately
from your dealership. Illumination after releasing the parking brake
indicates low brake fluid level and the brake system should be inspected
immediatelybyyour servicing dealership.
Driving a vehicle with the brake system warning light on is
dangerous. A significant decrease in braking performance may
occur. It will take you longer to stop the vehicle. Have the vehicle
checked byyour dealer immediately.
Anti-lock brake system:If the
ABS light stays illuminated or
continues to flash, a malfunction has
been detected, have the system
serviced immediately. Normal
braking is still functional unless the brake warning light also is
illuminated.
Air bag readiness:If this light fails
to illuminate when ignition is turned
to ON, continues to flash or remains
on, have the system serviced
immediately. A chime will also sound when a malfunction in the
supplemental restraint system has been detected.
Safety belt:Reminds you to fasten
your safety belt. A chime will also
sound to remind you to fasten your
safetybelt.
Charging system:Illuminates when
the batteryis not charging properly.
ABS
Instrument Cluster
11

Battery voltage gauge (manual
transmission only):Indicates the
batteryvoltage when the ignition is
in the ON position. If the pointer
moves and stays outside the normal
operating range (as indicated by
arrows), have the vehicle’s electrical
system checked as soon as possible.
Engine oil pressure gauge:
Indicates engine oil pressure. The
needle should stayin the normal
operating range (between “L” and
“H”). If the needle falls below the
normal range, stop the vehicle, turn
off the engine and check the engine
oil level. Add oil if needed. If the oil
level is correct, have your vehicle
checked at your dealership or by a
qualified technician.
Fuel gauge:Indicates
approximatelyhow much fuel is left
in the fuel tank (when the ignition
is in the ON position).
Instrument Cluster
15

The UNLOCKfeature will work again after:
•a door has become ajar,
•the ignition is turned to the ON position, or
•using the UNLOCK
control on your remote entry transmitter.
Power door unlock disable feature — activation/deactivation
Please see your dealer in order to activate/deactivate this feature.
Sounding a panic alarm
Press
to activate the alarm. Press again or turn the ignition to ACC
or ON to deactivate.
Note:The panic alarm will onlyoperate when the ignition is in the OFF
position.
Replacing the battery
The remote entrytransmitter uses one coin type three-volt lithium
battery CR2032 or equivalent. The typical operating range for your
remote entrytransmitter is approximately10 meters (33 feet). A
decrease in the operating range could be caused by:
•weather conditions,
•nearbyradio towers,
•structures around the vehicle and
•other vehicles parked next to the vehicle.
To replace the battery:
1. Twist a thin coin between the two
halves of the remote entry
transmitter near the keyring. DO
NOT TAKE THE FRONT PART OF
THE REMOTE ENTRY
TRANSMITTER APART.
2. Remove the old battery.
3. Insert the new battery. Refer to
the diagram inside the remote entry
transmitter for the correct orientation of the battery.
4. Snap the two halves back together.
Note:Replacement of the batterywillnotcause the remote transmitter
to become deprogrammed from your vehicle. The remote transmitter
should operate normallyafter batteryreplacement.
Locks and Security
59

The illuminated entrysystem will turn off the interior lights if:
•the ignition switch is turned to the ON position, or
•the remote transmitter lock control is pressed, or
•after 25 seconds of illumination.
The dome lamp control (if equipped) mustnotbe set to the OFF
position for the illuminated entrysystem to operate.
The inside lights will not turn off if:
•theyhave been turned on with the dimmer control, or
•anydoor is open.
The batterysaver will shut off the interior lamps 30 minutes after the
ignition has been turned to the OFF position, 10 minutes after if the
dome lamp is off, and 30 minutes after if the dome lamp switch is left
on.
Autolock (if equipped)
This feature automaticallylocks all vehicle doors when the following
conditions are met:
•the ignition is in the RUN position,
•all doors are closed,
•the brake is pressed before reaching 8 km/h (5 mph) and
•the vehicle is traveling more than 8 km/h (5 mph).
Relock
The autolock feature repeats when the following conditions are met:
•the vehicle’s speed is less than 8 km/h (5 mph), and
•anydoor is opened then closed while the ignition is in the RUN
position, and
•the brake is pressed before reaching 8 km/h (5 mph), and
•the vehicle is traveling more than 8 km/h (5 mph).
Locks and Security
61

•Depress the accelerator to the floor.
•Allows transmission to select an appropriate gear.
Shift strategy (4R100 automatic transmission)
To account for customer driving habits and conditions, your 4R100
automatic transmission electronicallycontrols the shift qualitybyusing
an adaptive learning strategy. The adaptive learning strategy is
maintained bypower from the battery. When the batteryis disconnected
or a new batteryis installed, the transmission must relearn its adaptive
strategy. Optimal shifting will resume within a few hundred kilometers
(miles) of operation.
If the shift quality does not improve within a few hundred
kilometers (miles) of operation, or if the downshifts and other
throttle conditions do not function normally, see your dealer or a
qualified service technician as soon as possible.
If your vehicle gets stuck in mud or snow
If your vehicle gets stuck in mud or snow, it may be rocked out by
shifting from forward and reverse gears, stopping between shifts in a
steadypattern. Press lightlyon the accelerator in each gear.
Do not rock the vehicle if the engine is not at normal operating
temperature or damage to the transmission may occur.
Do not rock the vehicle for more than a minute or damage to the
transmission and tires may occur, or the engine may overheat.
MANUAL TRANSMISSION OPERATION (IF EQUIPPED)
Using the clutch
The manual transmission has a starter interlock that prevents cranking
the engine unless the clutch pedal is fullydepressed.
To start the vehicle:
1. Make sure the parking brake is fullyset.
2. Press the clutch pedal to the floor, then put the gearshift lever in the
neutral position.
1
24 R
L3D
Driving
109

Canadian customers who require roadside assistance, call
1–800–665–2006.
If you need to arrange roadside assistance for yourself, Ford Motor
Companywill reimburse a reasonable amount. To obtain reimbursement
information, U.S. Ford or Mercuryvehicles customers call
1-800-241-3673; Lincoln vehicle customers call 1–800–521–4140.
Canadian customers who need to obtain reimbursement information, call
1–800–665–2006.
ROADSIDE COVERAGE BEYOND BASIC WARRANTY
In the United States, you may purchase additional roadside assistance
coverage beyond this period through the Ford Auto Club by contacting
your Ford or Lincoln Mercury dealer.
Similarlyin Canada, for uninterrupted Roadside Assistance coverage, you
maypurchase extended coverage prior to your Basic Warranty’s Roadside
Assistance expiring. For more information and enrollment, contact
1–877–294–2582 or visit our website at www.ford.ca.
HAZARD FLASHER
The hazard flasher is located on the
steering column, just behind the
steering wheel. The hazard flashers
will operate when the ignition is in
anyposition.
Push in the flasher control and all
front and rear direction signals will
flash. Press the flasher control again
to turn them off. Use it when your
vehicle is disabled and is creating a
safetyhazard for other motorists.
Note:With extended use, the flasher mayrun down your battery.
FUEL PUMP SHUT-OFF SWITCH
FUEL
RESET
This device stops the electric fuel pump from sending fuel to the engine
when your vehicle has had a substantial jolt.
After an accident, if the engine cranks but does not start, this switch
mayhave been activated.
Roadside Emergencies
153