2003 FORD SUPER DUTY transmission

Vehicles with a higher center of gravitysuch as utilityand
four-wheel drive vehicles handle differentlythan vehicles with a
lower center of gravity. Utility and four-wheel drive vehicles arenot
designed for cornering at speeds as high as passenger cars anymore
than low-slung sports cars are designed to perform satisfactorilyunder
off-road conditions. Avoid sharp turns, excessive speed and abrupt
maneuvers in these vehicles. Failure to drive cautiouslycould result in
an increased risk of loss of vehicle control, vehicle rollover, personal
injuryand death.
Loaded vehicles, with a higher center of gravity, may handle
differentlythan unloaded vehicles. Extra precautions, such as
slower speeds and increased stopping distance, should be taken when
driving a heavilyloaded vehicle.
AUTOMATIC TRANSMISSION OPERATION (IF EQUIPPED)
Brake-shift interlock
This vehicle is equipped with a brake-shift interlock feature that prevents
the gearshift lever from being moved from P (Park) when the ignition is
in the ON position unless brake pedal is depressed.
If you cannot move the gearshift lever out of P (Park) with ignition in
the ON position and the brake pedal depressed:
1. Applythe parking brake, turn ignition keyto LOCK, then remove the
key.
2. Insert the keyand turn it to OFF.Apply the brake pedal and shift
to N (Neutral).
In the ignition OFF position, the automatic transmission shift
lever can be moved from the P (Park) position without the brake
pedal depressed. To avoid unwanted vehicle movement, always set the
parking brake.
3. Start the vehicle.
If it is necessaryto use the above procedure to move the gearshift lever,
it is possible that a fuse has blown or the vehicle’s brakelamps are not
operating properly. Refer toFuses and relaysin theRoadside
emergencieschapter.
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Do not drive your vehicle until you verify that the brakelamps
are working.
Always set the parking brake fully and make sure the gearshift is
latched in P (Park). Turn the ignition to the LOCK position and
remove the key whenever you leave your vehicle.
If the parking brake is fullyreleased, but the brake warning lamp
remains illuminated, the brakes maynot be working properly.
See your dealer or a qualified service technician.
Understanding the gearshift positions of the 4–speed automatic
transmission
P (Park)
This position locks the transmission and prevents the rear wheels from
turning.
To put your vehicle in gear:
•Start the engine
•Depress the brake pedal
•Move the gearshift lever into the desired gear
To put your vehicle in P (Park):
•Come to a complete stop
•Move the gearshift lever and securelylatch it in P (Park)
Always set the parking brake fully and make sure the gearshift is
latched in P (Park). Turn the ignition to the LOCK position and
remove the key whenever you leave your vehicle.
R (Reverse)
With the gearshift lever in R (Reverse), the vehicle will move backward.
Always come to a complete stop before shifting into and out of R
(Reverse).
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N (Neutral)
With the gearshift lever in N (Neutral), the vehicle can be started and is
free to roll. Hold the brake pedal down while in this position.
(Overdrive)
The normal driving position for the best fuel economy. Transmission
operates in gears one through four.
(Overdrive) can be deactivated
bypressing the transmission control switch on the end of the gearshift
lever. This will illuminate the O/D OFF lamp and activate Drive.
Drive (not shown)
Drive is activated when the transmission control switch is pressed.
•This position allows for all forward gears except overdrive.
•O/D OFF lamp is illuminated.
•Provides engine braking.
•Use when driving conditions cause excessive shifting from O/D to
other gears. Examples: citytraffic, hillyterrain, heavyloads, trailer
towing and when engine braking is required.
•To return to O/D (overdrive mode), press the transmission control
switch. The O/D OFF lamp will not be illuminated.
•O/D (Overdrive) is automaticallyreturned each time the keyis turned
off.
2 (Second)
This position allows for second gear only.
•Provides engine braking.
•Use to start-up on slipperyroads.
•To return to
(Overdrive), move the gearshift lever into the
(Overdrive) position.
•Selecting 2 (Second) at higher speeds will cause the transmission to
downshift to second gear at the appropriate vehicle speed.
1 (First)
•Provides maximum engine braking.
•Allows upshifts bymoving gearshift lever.
•Will not downshift into 1 (First) at high speeds; allows for 1 (First)
when vehicle reaches slower speeds.
Forced downshifts
•Allowed in
(Overdrive) or Drive.
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•Depress the accelerator to the floor.
•Allows transmission to select an appropriate gear.
Shift strategy (4R100 automatic transmission)
To account for customer driving habits and conditions, your 4R100
automatic transmission electronicallycontrols the shift qualitybyusing
an adaptive learning strategy. The adaptive learning strategy is
maintained bypower from the battery. When the batteryis disconnected
or a new batteryis installed, the transmission must relearn its adaptive
strategy. Optimal shifting will resume within a few hundred kilometers
(miles) of operation.
If the shift quality does not improve within a few hundred
kilometers (miles) of operation, or if the downshifts and other
throttle conditions do not function normally, see your dealer or a
qualified service technician as soon as possible.
If your vehicle gets stuck in mud or snow
If your vehicle gets stuck in mud or snow, it may be rocked out by
shifting from forward and reverse gears, stopping between shifts in a
steadypattern. Press lightlyon the accelerator in each gear.
Do not rock the vehicle if the engine is not at normal operating
temperature or damage to the transmission may occur.
Do not rock the vehicle for more than a minute or damage to the
transmission and tires may occur, or the engine may overheat.
MANUAL TRANSMISSION OPERATION (IF EQUIPPED)
Using the clutch
The manual transmission has a starter interlock that prevents cranking
the engine unless the clutch pedal is fullydepressed.
To start the vehicle:
1. Make sure the parking brake is fullyset.
2. Press the clutch pedal to the floor, then put the gearshift lever in the
neutral position.
1
24 R
L3D
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3. Start the engine, then press the brake pedal and release the parking
brake.
4. Move the gearshift lever to the desired gear, then slowlyrelease the
clutch pedal while slowlypressing on the accelerator.
Do not drive with your foot resting on the clutch pedal or use the clutch
pedal to hold your vehicle at a standstill while waiting on a hill. These
actions will reduce the life of the clutch.
Recommended shift speeds
Downshift according to the following charts for your specific
engine/drivetrain combination:
Maximum downshift speeds1
6-speed transmission
Shift from: Transfer case position (if equipped)2
2H or 4H 4L
D(Overdrive) - 472 km/h (45 mph) 26 km/h (16 mph)
4 - 3 56 km/h (35 mph) 19 km/h (12 mph)
3 - 2 32 km/h (20 mph) 13 km/h (8 mph)
2 - 1 8 km/h (5 mph) 3 km/h (2 mph)
1 - LO Onlyshift to LO when at a stop.
1Use 2H or 4H for 4WD equipped vehicles.2Downshift at lower speeds when driving on slipperysurfaces.
Reverse
1. Make sure that your vehicle is at a complete stop before you shift into
R (Reverse). Failure to do so maydamage the transmission.
2. Move the gearshift lever into the neutral position and wait at least
three seconds before shifting into R (Reverse).
•The gearshift lever can onlybe moved into R (Reverse) bymoving it
from left of 3 (Third) and 4 (Fourth) before shifting into R (Reverse).
This is a lockout feature that protects the transmission from
accidentallybeing shifted into R (Reverse) from
(Overdrive).
Parking your vehicle
1. Applythe brake and shift into the neutral position.
2. Fullyapplythe parking brake, then shift into 1 (First).
3. Turn the ignition off.
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Note:Do not perform this operation if the rear wheels are slipping.
Shifting to/from 4L (4WD Low)
1. Bring the vehicle to a complete stop.
2. Depress the brake.
3. On vehicles equipped with an automatic transmission, place the
transmission in N (Neutral); on vehicles equipped with a manual
transmission, depress the clutch.
4. Move the transfer case lever through N (Neutral) directlyto the
desired position. The LOW RANGE indicator will illuminate once the
transfer case has engaged.
•If the transfer casedoes notengage, repeat steps 1 through 4.
Using the N (Neutral) position
The transfer case N (Neutral) position overrides the transmission
and puts the vehicle in neutral regardless of transmission
gearshift lever position. The vehicle can move forward or
backward.
This position should onlybe used when towing the vehicle.
Do not leave the vehicle unattended with the transfer case in the
N (Neutral) position. Always set the parking brake fully and turn
off the ignition when leaving the vehicle.
Using the electronic shift 4WD system (if equipped)
2WD (2WD High)- Power to the rear wheels only; used for street and
highwaydriving.
4X4 HIGH (4WD High)- Used for extra traction such as in snow or icy
roads or in off-road situations. Not intended for use on drypavement.
2WD4X4
HIGH4X4
LOW
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4X4 LOW (4WD Low)- Uses extra gearing to provide maximum power
to all four wheels. Intended onlyfor off-road applications such as deep
sand, steep grades or pulling heavyobjects. 4L (4WD Low) will not
engage while the vehicle is moving; this is normal and should be no
reason for concern. Refer toShifting to/from 4L (4WD Low)for proper
operation.
Shifting between 2WD (2WD High) and 4X4 HIGH (4WD High)
•Move the 4WD control between 2WD and 4X4 HIGH at anyforward
speed.
Note:Do not perform this operation at speeds above 72 km/h (45 mph)
if the outside temperature is below 0°C (32°F).
Note:Do not perform this operation if the rear wheels are slipping.
Shifting to/from 4X4 LOW (4WD Low)
1. Bring the vehicle to a complete stop
2. Depress the brake
3. On vehicles equipped with an automatic transmission, place the
transmission in N (Neutral); on vehicles equipped with a manual
transmission, depress the clutch.
4. Move the 4WD control to the desired position.
•If shifting into 4X4 LOW (4WD Low), wait for the LOW RANGE light
in the instrument cluster to turnonindicating the shift is complete.
•If shifting out of 4X4 LOW (4WD Low), wait for the LOW RANGE light
in the instrument cluster to turnoffindicating the shift is complete.
Driving off-road with truck and utility vehicles
4WD vehicles are speciallyequipped for driving on sand, snow, mud and
rough terrain and have operating characteristics that are somewhat
different from conventional vehicles, both on and off the road.
How your vehicle differs from other vehicles
Truck and utilityvehicles can differ from some other vehicles. Your
vehicle maybe higher to allow it to travel over rough terrain without
getting hung up or damaging underbodycomponents.
The differences that make your vehicle so versatile also make it handle
differentlythan an ordinarypassenger car.
Maintain steering wheel control at all times, especiallyin rough terrain.
Since sudden changes in terrain can result in abrupt steering wheel
motion, make sure you grip the steering wheel from the outside. Do not
grip the spokes.
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If your vehicle gets stuck
If your vehicle gets stuck in mud or snow it may be rocked out by
shifting between forward and reverse gears, stopping between shifts, in a
steadypattern. Press lightlyon the accelerator in each gear.
Do not rock the vehicle if the engine is not at normal operating
temperature or damage to the transmission may occur.
Do not rock the vehicle for more than a few minutes or damage
to the transmission and tires may occur or the engine may
overheat.
Always set the parking brake fully and make sure the gearshift is
latched in P (Park). Turn the ignition to the LOCK position and
remove the key whenever you leave your vehicle.
If the parking brake is fullyreleased, but the brake warning lamp
remains illuminated, the brakes maynot be working properly.
See your dealer or a qualified service technician.
Do not spin the wheels at over 56 km/h (35 mph). The tires may
fail and injure a passenger or bystander.
Refer toTransmission temperature gaugein theInstrument cluster
chapter for transmission fluid temperature information.
Emergency maneuvers
•In an unavoidable emergencysituation where a sudden sharp turn
must be made, remember to avoid “over-driving” your vehicle, i.e.,
turn the steering wheel onlyas rapidlyand as far as required to avoid
the emergency. Excessive steering will result in less vehicle control,
not more. Additionally, smooth variations of the accelerator and/or
brake pedal pressure should be utilized if changes in vehicle speed are
called for. Avoid abrupt steering, acceleration or braking which could
result in an increased risk of loss of vehicle control, vehicle rollover
and/or personal injury. Use all available road surface to return the
vehicle to a safe direction of travel.
•In the event of an emergencystop, avoid skidding the tires and do not
attempt anysharp steering wheel movements.
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