2003 FORD MUSTANG automatic transmission

DIAGNOSIS AND TESTING
Transmission Drive Cycle Test
NOTE:
Always drive the vehicle in a safe manner according to driving conditions and obey all traffic
laws.
NOTE: The Transmission Drive Cycle Test must be followed exactly. Malfunctions must occur four
times consecutively for shift error DTC code to be set, and five times consecutively for continuous TCC
code to set.
NOTE: When carrying out the Transmission Drive Cycle Test, refer to the Solenoid Application Chart
for correct solenoid operation.
After carrying out the Quick Test, use the Transmission Drive Cycle Test for checking continuous
codes.
1. Record and then erase Quick Test codes.
2. Warm engine to normal operating temperature.
3. Make sure transmission fluid level is correct.
4. With transmission in OVERDRIVE, moderately accelerate from stop to 80 km/h (50 mph). This allows the transmission to shift into fourth gear. Hold speed and throttle open steady for a
minimum of 15 seconds.
5. With transmission in fourth gear and maintaining steady speed and throttle opening, lightly apply and release brake to operate stoplamps. Then hold speed and throttle steady for a
minimum of five seconds.
6. Brake to a stop and remain stopped for a minimum of 20 seconds.
7. Repeat steps 4 through 6 at least five times.
8. Carry out Quick Test and record continuous DTCs. zIf the DTCs are still present, refer to the Diagnostic Trouble Code Chart. Repair all non
transmission DTCs first as they can directly affect the operation of the transmission.
Repeat the Quick Test and the Road Test to verify the correction. Erase the DTCs, carry
out the Drive Cycle Test and repeat the Quick Test after completing repair on the DTC.
z If the continuous test passes and a concern is still present, refer to Diagnosis By Symptom in this section, OASIS messages, and TSBs for concerns.
After On- Board Diagnostic
NOTE: The vehicle wiring harness, PCM and non- transmission sensors may affect transmission
operations. Repair these concerns first.
After the on- board diagnostic procedures are completed, repair all DTCs.
Begin with non- transmission related DTCs, then repair any transmission related DTCs. Use the
diagnostic trouble code chart for information on condition and symptoms. This chart will be helpful in
referring to the correct manual(s) and aids in diagnosing internal transmission concerns and external
non- transmission inputs. The pinpoint tests are used in diagnosing transmission electrical concerns.
Make sure that the vehicle wiring harness and the PCM are diagnosed as well. The Powertrain SECTION 307-
01: Automatic Transaxle/Transmission 2003 Mustang Workshop Manual Klj . 1 ba
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DIAGNOSIS AND TESTING
Diagnostic Trouble Code Charts
SECTION 307-
01: Automatic Transaxle/Transmission 2003 Mustang Workshop Manual Diagnostic Trouble Code Chart
Five
Digit
DTC Component Description Condition Symptom Action
P0102
P0103
P1100
P1101 MAF MAF concerns MAF system has a
malfunction which
may cause a
transmission
concern. High or low EPC
pressure, incorrect
shift schedule.
Incorrect torque
converter clutch
engagement
scheduling.
Symptoms similar
to a throttle position
(TP) failure. REFER to the
Powertrain
Control/Emissions
Diagnosis (PC/ED)
manual.
P0112 IAT IAT indicates
125°C (257°F)
(grounded) Voltage drop
across IAT
exceeds scale set
for temperature
125°C (257°F). Incorrect EPC
pressure, either
high or low, results
in harsh or soft
shifts. REFER to
thePowertrain
Control/Emissions
Diagnosis (PC/ED)
manual.
P0113 IAT IAT indicates -
40°C (-
40°F)
(open circuit) Voltage drop
across IAT
exceeds scale set
for temperature -
40°C (-
40°F). Incorrect EPC
pressure, either
high or low, results
in harsh or soft
shifts. REFER to the
Powertrain
Control/Emissions
Diagnosis (PC/ED)
manual.
P0114 IAT IAT out of on-
board
diagnostic
range IAT temperature
higher or lower
than expected
during KOEO and
KOER. Rerun on-
board
diagnostic at
normal operating
temperature. REFER to the
Powertrain
Control/Emissions
Diagnosis (PC/ED)
manual.
P0117 ECT ECT indicates
125°C (257°F) Voltage drop
across ECT
exceeds scale set
for temperature
125°C (257°F)
(grounded). Torque converter
clutch will always
be off, resulting in
reduced fuel
economy. REFER to the
Powertrain
Control/Emissions
Diagnosis (PC/ED)
manual.
P0118 ECT ECT indicates
-
40°C (- 40°F) Voltage drop
across ECT
exceeds scale set
for temperature -
40°C (-
40°F)
(open circuit). Torque converter
clutch will always
be off, resulting in
reduced fuel
economy. REFER to the
Powertrain
Control/Emissions
Diagnosis (PC/ED)
manual.
P0122
P0123
P1120 TP TP concern PCM has detected
an error that may
cause a
transmission
concern. Harsh
engagements, firm
shift feel, abnormal
shift schedule,
torque converter
clutch does not
engage, torque
converter clutch
cycling. REFER to the
Powertrain
Control/Emissions
Diagnosis (PC/ED)
manual.
P0300- Electronic EI systems EI system has a Harsh REFER to the Klj . 1 ba
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DIAGNOSIS AND TESTING
Transmission Connector Layouts
Transmission Vehicle Harness Connector
Transmission Internal Harness Connector SECTION 307-
01: Automatic Transaxle/Transmission 2003 Mustang Workshop Manual Pin Number Circuit Circuit Function
1 — NOT USED
2 — Signal Return
3 — Torque Converter Clutch (TCC) Solenoid
4 — Vehicle Power
5 — Transmission Fluid Temperature (TFT) Input
6 — Electronic Pressure Control (EPC) Solenoid
7 — SSA
8 — SSB
9 — NOT USED
10 — NOT USED Klj . 1 ba
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DIAGNOSIS AND TESTING
Pinpoint Tests —
OSC Equipped Vehicles
SECTION 307-
01: Automatic Transaxle/Transmission 2003 Mustang Workshop Manual Special Tool(s)
Breakout Box, EEC-V Control
System
418- 049 (T94L-50- EEC-V) or
equivalent MLP-
TR Cable
418- F107 (007- 00111) or
equivalent Worldwide Diagnostic System
(WDS)
418–F224
New Generation STAR (NGS)
Tester
418- F052 or equivalent scan
tool Transmission Tester
307-
F016 (007- 00130) or
equivalent Trans Tester TR/MLP Overlay
and Manual
007-
00131 or equivalent 73 III Automotive Meter
105-
R0057 or equivalent Gauge, Transmission Solenoid
Connectors
307-426 Klj . 1 ba
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DIAGNOSIS AND TESTING
Special Testing Procedures
The special tests are designed to aid the technician in diagnosing the hydraulic and mechanical portion
of the transmission.
Engine Idle Speed Check
Refer to the Powertrain Control/Emissions Diagnosis (PC/ED) manual for diagnosis and testing of the
engine idle speed.
Line Pressure Test
CAUTION: Carry out the line pressure test prior to carrying out the stall speed test. If the
line pressure is low at stall, do not carry out stall speed test or further transmission damage
will occur. Do not maintain WOT in any transmission range for more than five seconds.
This test verifies that the line pressure is within specification.
1. Connect pressure gauge to line pressure tap.
SECTION 307-
01: Automatic Transaxle/Transmission 2003 Mustang Workshop Manual Item Part Number Description
1 — Direct clutch pressure tap
2 — Forward clutch pressure tap
3 — Electronic pressure control (EPC) pressure tap
4 — Intermediate clutch pressure tap
5 — Line pressure tap Klj . 1 ba
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DIAGNOSIS AND TESTING
Leakage Inspection
CAUTION: Do not try to stop the fluid leak by increasing the torque beyond specifications.
This may cause damage to the case threads.
Check the fluid filler tube connection at the transmission case. If leakage is found here, install a new
grommet.
Check the VSS plug or VSS sensor O-ring (model dependent). If leakage is found install a new O- ring.
Check fluid lines and fittings between the transmission and the cooler in the radiator tank for
looseness, wear, or damage. If leakage cannot be stopped by tightening a fluid tube nut, install new
parts. When fluid is found leaking between the case and cooler line fitting, check for missing or
damaged O- ring, then tighten the fitting to maximum specification.
If the leak continues, install a new cooler line fitting and tighten to specification. The same procedure
should be followed for fluid leaks between the radiator cooler and the cooler line fittings in this section;
refer to Section 307 - 02 .
Check the engine coolant in the radiator. If transmission fluid is present in the coolant, the cooler in the
radiator is probably leaking.
The cooler can be further checked for leaks by disconnecting the lines for the cooler fittings and
applying no more than 345 kPa (50 psi) air pressure to the fittings. Remove the radiator cap to relieve
the pressure buildup at the exterior of the oil cooler tank. If the cooler is leaking and or will not hold
pressure, install a new cooler.
If leakage is found at the transmission range selector lever, install a new seal.
If leakage is found at the transmission internal harness connector, install a new O- ring. 4R70W External Sealing SECTION 307-
01: Automatic Transaxle/Transmission 2003 Mustang Workshop Manual Klj . 1 ba
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DIAGNOSIS AND TESTING
Transmission Fluid Cooler
CAUTION: Whenever a transmission has been disassembled to install new parts, the
cooler bypass valve (CBV), all transmission fluid coolers (in tank and auxiliary) and
transmission fluid cooler lines must be cleaned and backflushed. Use a suitable the torque
converter/fluid cooler cleaner.
NOTE: Cleaning and backflushing the transmission fluid cooling system along with following all the
normal cleaning and inspection procedures in this section during disassembly and reassembly will
keep contamination from reentering the transmission and causing a repeat repair.
When internal wear or damage has occurred in the transmission, metal particles, clutch plate material,
or band material may have been carried into the torque converter and transmission fluid cooler. These
contaminants are a major cause of recurring transmission troubles and must be removed from the
system before the transmission is put back into use.
Transmission Fluid Cooler Flow Test
NOTE: The transmission linkage/cable adjustment, fluid level and line pressure must be within
specification before carrying out this test. Refer to Section 307 - 05 for adjustments.
1. Remove fluid level indicator from fluid filler tube.
2. Place funnel in fluid filler tube.
3. Position the vehicle on a hoist. For additional information, refer to Section 100 - 02 .
4. Remove the cooler return line (top fitting) from the fitting on the transmission case.
5. Connect one end of a hose to the cooler return line and route other end of the hose up to a point where it can be inserted into the funnel at the fluid filler tube.
6. Remove the safety stands and lower the vehicle. Insert end of hose into the funnel.
7. Start the engine and run it at idle with the transmission in NEUTRAL.
8. When fluid flows from the hose in a steady stream, a liberal amount of fluid should be observed. "Liberal" is about 1 liter (1 quart) delivered in 15 seconds. If a liberal flow is observed, the test is
complete.
9. If the flow is not liberal, stop the engine. Disconnect the hose from the cooler return line and connect it to the converter outlet fitting (bottom fitting) on the transmission case.
10. Repeat steps 6 and 7. If flow is now approximately 1 liter (1 quart) in 15 seconds, refer to Transmission Fluid Cooler — Backflushing and Cleaning in this section. If the flow is still not
approximately 1 liter (1 quart) in 15 seconds, repair or install pump and or converter.
For the installation of new transmission fluid cooler or tubes, refer to Section 307 - 02 .
SECTION 307-
01: Automatic Transaxle/Transmission 2003 Mustang Workshop Manual Klj . 1 ba
22003 Mustang Workshop Manual
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DIAGNOSIS AND TESTING
Diagnosis By Symptom
SECTION 307-
01: Automatic Transaxle/Transmission 2003 Mustang Workshop Manual Special Tool(s)
Transmission Fluid Pressure
Gauge
307-
004 (T57L-77820- A) Air Test Plate, Transmission
307-
246 (T92P-7006- A) Breakout Box, EEC-V Control
System
418- 049 (T94L-50- EEC-V) or
equivalent MLP-
TR Cable
418- F107 (007- 00111) or
equivalent Worldwide Diagnostic System
(WDS)
418-
F224
New Generation STAR (NGS)
Tester
418- F052 or equivalent scan
tool Transmission Tester
307-
F016 (007- 00130) or
equivalent Trans Tester TR/MLP Overlay
and Manual
007-
00131 or equivalent 73 III Automotive Meter Klj . 1 ba
312003 Mustang Workshop Manual
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