Page 2575 of 4378
68. Lightly lubricate the converter hub with clean automatic transmission fluid.
69.
WARNING: The torque converter can fall out if the transmission is tipped.
CAUTION: Make sure the converter hub is fully engaged in the front pump support
and gear and rotates freely. Do not damage the hub seal.
CAUTION: If the torque converter slides out, the hub seal may be damaged.
Using the special tools, install the torque converter.
70. Lubricate the torque converter pilot hub with multi- purpose grease. Klj . 24 ba
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INSTALLATION
Transmission
1. CAUTION: During this move, to avoid damage, do not allow the transmission to get
into a nose- down position as this will cause the torque converter to move forward and
disengage from the pump gear. The converter housing is piloted into position by dowels
in the rear of the engine block. The torque converter must rest squarely against the
flexplate. This indicates that the converter pilot is not binding in the engine crankshaft.
Position and secure the transmission on the high- lift transmission jack.
2. CAUTION: Make sure the torque converter is fully seated in the transmission before
positioning the transmission to the engine.
Using the special tool, install the transmission to the engine.
zAlign the orange balancing marks on the converter stud and the flexplate bolt hole. 3. Reconnect the harness. SECTION 307-
01: Automatic Transaxle/Transmission 2003 Mustang Workshop Manual Special Tool(s)
Retainer, Torque Converter
307-
346 (T97T-7902- A)
Material Item Specification
Multi-
Purpose Grease
D0AZ- 19584- AA ESB-
M1C93-
B MERCON® V Automatic
Transmission Fluid
XT
-5-QM, XT -5-DM MERCON® V Klj . 1 ba
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23.
NOTE: When the battery is disconnected and reconnected, some abnormal drive symptoms
may occur while the vehicle relearns its adaptive strategy. The vehicle may need to be driven
16 km (10 miles) or more until the vehicle relearns the strategy.
Connect the battery ground cable.
24. If required, fill the transmission with clean automatic transmission fluid.
25. Check the transmission for correct operation. Klj . 7 ba
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SPECIFICATIONS
SECTION 307-
02: Transaxle/Transmission Cooling 2003 Mustang Workshop Manual General Specifications
Item Specification
Fluid
MERCON® V Automatic Transmission Fluid XT
-5-QM MERCON® V
Torque Specifications Description Nm lb-
ft Fluid cooler tube nut at radiator 32 24
Cooler line bracket to engine nut 48 35
Fluid cooler tube nut at transmission 21 15 Klj . 1 ba
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DESCRIPTION AND OPERATION
Transmission Cooling —
Integral
This vehicle with an automatic transmission is equipped with an integral transmission fluid cooler. The
cooler is contained inside of the radiator outlet tank and cannot be serviced separately. The cooler
transfers heat from the transmission fluid to the engine coolant.
For transmission fluid cooler flow test, refer to Section 307 - 01 .
For transmmission fluid cooler backflushing and cleaning, refer to Section 307 - 01 .
Transmission Fluid Cooler Tubes SECTION 307-
02: Transaxle/Transmission Cooling 2003 Mustang Workshop Manual Item Part Number Description
1 — Fluid cooler inlet tube
2 — Fluid cooler outlet tube
3 7005 Transmission case
4 — Transmission case fittings Klj . 1 ba
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1.
NOTE: Use a backup wrench to hold the case fitting secure.
Install the fluid cooler tubes at the transmission.
2. Install the fluid cooler tube bracket at the engine.
3. Install the nuts.
4. Lower the vehicle.
5. Connect the battery cables.
6. Fill the transmission with fluid and verify proper operation. zUse Motorcraft MERCON® V Automatic Transmission Fluid XT -5-QM or equivalent
meeting MERCON® V specification. Klj . 2 ba
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SPECIFICATIONS
SECTION 501-
18: Convertible Top 2003 Mustang Workshop Manual General Specifications
Item Specification
Mercon® multi-
purpose automatic transmission fluid XT -2-QDX —
Torque Specifications Description Nm lb-
ft lb-
in Cylinder mounting nut 23 17 —
Rail seal screws 3 — 27
Side rail bolts 63 46 —
Cylinder upper mounting bolt 17 13 —
Cylinder retaining bolts 22 16 —
Front safety belt retractor bolts and nut 30 20 —
Front seal screws 5 — 44
Cylinder rod mounting bolts 12 9 —
Side rail to header bolts 23 17 —
Tacking strip nuts 7 — 62
Hydraulic line to lift cylinder nuts 9 — 80
Hydraulic line to motor nuts 12 9 —
B-
Hinge lock nut 4 — 35
Balance linkage bolts 22 16 —
Adjusting cam set screw 6 — 53 Klj . 1 ba
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GENERAL PROCEDURES
System Bleeding
1. If required, remove the hydraulic system from the vehicle. Refer to Hydraulic System, Lift Cylinder and Motor in this section.
2. Remove the fill plug at the end of the hydraulic pump.
3. Fill the pump with Mercon® Multi- Purpose Automatic Transmission Fluid XT -2-QDX or
equivalent to the bottom of the fill hole and install the fill plug.
4. NOTE: Some noise squeal may be noticed due to the air in the system.
Connect a 12- volt power source to the motor connector and operate the motor until the
cylinders are fully extended. Reverse the 12- volt connection to fully retract the cylinders. Repeat
this procedure three times.
5. Remove the fill plug and check the fluid level. Fill the pump with MERCON® Multi- Purpose
Automatic Transmission Fluid XT -2-QDX or equivalent to the bottom of the fill hole.
SECTION 501-
18: Convertible Top 2003 Mustang Workshop Manual Klj . 1 ba
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