2003 FORD MUSTANG roof

REMOVAL AND INSTALLATION
Moulding —
Roof Side
Removal and Installation 1. Remove the weatherstrip.
2. Remove the exterior roof side moulding screws.
3. Remove the interior roof side moulding screws. 4. Remove the roof side moulding screw. SECTION 501-
08: Exterior Trim and Ornamentation 2003 Mustang Workshop Manual Klj . 1 ba
32003 Mustang Workshop Manual
18. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_5108/S3B~us~en~ ...

5. Release the clips.
1. Lift up to release the two clips.
2.NOTE: Grasp the roof side moulding and lift up to release the money clip.
Remove the money clip.
6. Remove the upper quarter trim panel. For additional information, refer to Section 501 - 05 .
7. Remove the nuts and the roof side moulding. Klj . 2 ba
32003 Mustang Workshop Manual
18. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_5108/S3B~us~en~ ...

REMOVAL AND INSTALLATION
Rear Window Glass
Removal
Convertible
1. For removal of the back window glass, refer to Section 501 - 18 .
Coupe
WARNING: To prevent glass splinters from entering eyes or cutting hands, wear safety
glasses and heavy gloves when cutting glass from the vehicle.
2. Remove the roof side trim moulding. For additional information, refer to Section 501 - 08 .
3. Lower the rear portion of the headliner.
4. Remove the outer lip of the moulding using a utility knife.
5. Using a soft brush or vacuum, remove any dirt or foreign material from the pinch weld.
6. CAUTION: Care must be taken to prevent scratching the pinch weld.
NOTE: Lubricate the existing urethane adhesive with water to aid the special tool while cutting.
Using the special tool, starting at the top center of the back window glass, cut the urethane
adhesive from the glass and work down the sides.
SECTION 501-
11: Glass, Frames and Mechanisms 2003 Mustang Workshop Manual Special Tool(s)
Rotunda Pneumatic Knife with
Offset Blade
107-
R1511 or equivalent The Pumper
164-
R2459 or equivalent Rotunda Interior Auto Glass
Cut-
Out Knife Kit
164- R2450 or equivalent Klj . 1 ba
42003 Mustang Workshop Manual
18. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_5108/S3B~us~en~ ...

10.
CAUTION: If the vehicle is to be driven within 24 hours of urethane adhesive
application, Urethane Adhesive Essex U- 216 meeting Ford specification WSB-M2G316- B
must be used due to its one hour cure time.
Apply a bead of Urethane Adhesive Essex 400- HV or Essex U-216 meeting Ford specification
WSB- M2G316- B to the pinch weld.
11. CAUTION: Open a window to prevent the back window glass from being pushed out
by air pressure when the door is closed.
Using the alignment marks install the back window glass.
12. After the glass is set, check for water leaks and add urethane adhesive where needed.
13. Install the headliner.
14. Install the roof side trim moulding. For additional information, refer to Section 501 - 08 . Klj . 4 ba
42003 Mustang Workshop Manual
18. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_5108/S3B~us~en~ ...

REMOVAL AND INSTALLATION
Window Glass —
Quarter
Removal 1. Remove the quarter trim panel. For additional information, refer to Section 501 - 05 .
2. Remove the roof side trim moulding. For additional information, refer to Section 501 - 08 .
3. Remove the exterior quarter glass weatherstrip.
4. Remove the nuts.
5. Remove the quarter window glass.
Installation 1. To install, reverse the removal procedure.
SECTION 501-
11: Glass, Frames and Mechanisms 2003 Mustang Workshop Manual Klj . 1 ba
22003 Mustang Workshop Manual
18. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_5108/S3B~us~en~ ...

Coupe
8. Remove the sun visors and clips zRemove the screws.
z Remove the clips.
9. Remove the roof side trim moulding. For additional information, refer to Section 501 - 08 .
10. Lower the front portion of the headliner.
All vehicles 11. Remove the two windshield wiper pivot arms. 1. Raise up on the pivot arms.
2. Release the retainer tabs, and release the windshield wiper pivot arms.
12. Remove the cowl grille weatherstrip. Klj . 3 ba
102003 Mustang Workshop Manual
18. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_5108/S3B~us~en~ ...

17. Install the roof side trim moulding. For additional information, refer to
Section 501 - 08 .
Convertible 18. Install the exterior A- pillar moulding and screw.
19. Install the weatherstrip retainers.
20. Install the weatherstrips.
21. Position the sun visors and install the screws. Klj . 8 ba
102003 Mustang Workshop Manual
18. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_5108/S3B~us~en~ ...

11. Remove the screw and the rear elastic straps.
12. Remove the screw and the rear elastic straps.
13.
NOTE: Install new plastic roof headlining retaining pins if they were removed.
Disengage the roof headlining from the folding roof rear side rail.
14. Remove the screws from the number four bow. Klj . 3 ba
132003 Mustang Workshop Manual
18. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_5108/S3B~us~en~ ...