2003 FORD FOCUS manual transmission

Working with the engine on
•Automatic transmission:
1. Set the parking brake and shift to P (Park).
2. Block the wheels.
•Manual transmission:
1. Set the parking brake, depress the clutch and place the gearshift in N
(Neutral).
2. Block the wheels.
Note:Do not start your engine with the air cleaner removed and do not
remove it while the engine is running.
OPENING THE HOOD
1. Inside the vehicle, pull the hood
release handle located under the
instrument panel.
2. Go to the front of the vehicle and release the auxiliary latch that is
located under the front of the hood.
3. Lift the hood and support it with the strut in the yellow-colored
retainer; ensuring it is secure.
The engine cooling fan may operate for several minutes after the
engine is turned off. Do not start maintenance work until the fan
has stopped operating.
Maintenance and Specifications
162

When lifting a plastic-cased battery, excessive pressure on the
end walls could cause acid to flow through the vent caps,
resulting in personal injury and/or damage to the vehicle or battery.
Lift the battery with a battery carrier or with your hands on opposite
corners.
Keep batteries out of reach of children. Batteries contain sulfuric
acid. Avoid contact with skin, eyes or clothing. Shield your eyes
when working near the battery to protect against possible splashing of
acid solution. In case of acid contact with skin or eyes, flush
immediately with water for a minimum of 15 minutes and get prompt
medical attention. If acid is swallowed, call a physician immediately.
Battery posts, terminals and related accessories contain lead and
lead compounds.Wash hands after handling.
Because your vehicle’s engine is electronically controlled by a computer,
some control conditions are maintained by power from the battery. When
the battery is disconnected or a new battery is installed, the engine must
relearn its idle and fuel trim strategy for optimum driveability and
performance. To begin this process:
1. With the vehicle at a complete stop, set the parking brake.
2. Put the gearshift in P (Park) (automatic transaxle) or the neutral
position (manual transaxle), turn off all accessories and start the engine.
3. Run the engine until it reaches normal operating temperature.
4. Allow the engine to idle for at least one minute.
5. Turn the A/C on and allow the engine to idle for at least one minute.
6. Drive the vehicle to complete the relearning process.
•The vehicle may need to be driven 16 km (10 miles) or more to
relearn the idle and fuel trim strategy.
•If you do not allow the engine to relearn its idle trim, the idle
quality of your vehicle may be adversely affected until the idle
trim is eventually relearned.
When the battery is disconnected or a new battery installed, the
transmission must learn its adaptive strategy. As a result of this, the
transmission may shift firmly. This operation is considered normal and
will fully update transmission operation to its optimum shift feel.
Maintenance and Specifications
171

Adjusting automatic transmission fluid levels
Before adding any fluid, make sure the correct type is used. The type of
fluid used is normally indicated on the dipstick and also in the
Lubricant specificationssection in this chapter.
Use of a non-approved automatic transmission fluid may cause
internal transaxle component damage.
If necessary, add fluid in 250 mL (1/2 pint) increments through the filler
tube until the level is correct.
If an overfill occurs, excess fluid
should be removed by a qualified
technician.
An overfill condition of
transmission fluid may cause
shift and/or engagement
concerns and/or possible
damage.
Do not use supplemental transmission fluid additives, treatments or
cleaning agents. The use of these materials may affect transmission
operation and result in damage to internal transmission components.
Checking and adding manual transmission fluid (if equipped)
1. Clean the filler plug.
2. Remove the filler plug and
inspect the fluid level.
3. Fluid level should be at the
bottom of the opening.
4. Add enough fluid through the
filler opening so that the fluid level
is at the bottom of the opening.
5. Install and tighten the fill plug
securely.
Use only fluid that meets Ford specifications. Refer toLubricant
Specificationsin this chapter.
Maintenance and Specifications
191

Fluid Ford Part
NameApplication Capacity
Engine oil
(includes
filter
change)
4
Motorcraft SAE
5W-20 Premium
Synthetic Blend
Motor Oil (US)
Motorcraft SAE
5W-20 Super
Premium Motor
Oil (Canada)2.0L SPI engine 3.78L (4.0 quarts)
2.0L Zetec E
engine4.25L (4.5 quarts)
2.3L engine 4.3L (4.54 quarts)
Fuel tank N/A 2.0L SPI and 2.0L
Zetec E50L (13.2 gallons)
2.3L 53L (14.0 gallons)
Power
steering
fluidMotorcraft
MERCON
AT FAll Fill to between MIN
and MAX lines on
reservoir
Transaxle
fluid
2Motorcraft Full
Synthetic
Manual
Transmission
Fluid5-speed manual 2.0L (2.1 quarts)3
Motorcraft
MERCON
V
AT FAutomatic 6.6L (6.9 quarts)3
Windshield
washer
fluidMotorcraft
Premium
Windshield
Washer
ConcentrateSedan 2.5L (2.6 quarts)
Coupe and Wagon 4.0L (4.2 quarts)
1Add the coolant type originally equipped in your vehicle.
2Ensure the correct automatic transmission fluid is used. Transmission
fluid requirements are indicated on the dipstick or on the dipstick
handle. Check the container to verify the fluid being added is of the
correct type. Refer to your scheduled maintenance guide to determine
the correct service interval.
Maintenance and Specifications
197

ItemFord Part
Name or
EquivalentFord Part
NumberFord
Specification
Automatic
transaxleMotorcraft
MERCONV
AT FXT-5-QM MERCONV
Manual
transaxleMotorcraft Full
Synthetic
Manual
Transmission
FluidXT-M5-QS WSD-M2C200–C
Engine oil Motorcraft SAE
5W-20 Premium
Synthetic Blend
Motor Oil (US)
Motorcraft SAE
5W-20 Super
Premium Motor
Oil (Canada)XO-5W20-QSP
(US)
CXO-5W20–LSP12
(Canada)WSS-M2C153-H
and API
Certification
Mark
Constant
velocity jointsCV Joint Grease
(High Temp.)XG-5 WSS-M1C258–A1
Engine coolant Motorcraft
Premium Gold
Engine Coolant
(yellow-colored)VC-7–A WSS-
M97B51-A1
Power steering
fluidMotorcraft
MERCONAT FXT-2-QDX MERCON
Windshield
washer fluidMotorcraft
Windshield
Washer
ConcentrateZC-32–A WSB-M8B16–A2
Maintenance and Specifications
199

instrument panel, dimming .....39
interior lamps ...........................42
Lane change indicator
(see Turn signal) ........................41
Liftgate ........................................59
Lights, warning and indicator ....10
anti-lock brakes (ABS) ..........111
Load limits .................................120
GAWR ......................................120
GVWR ......................................120
trailer towing ..........................120
Locks
childproof ..................................63
Lubricant specifications ...198, 200
M
Manual transaxle
lubricant specifications ..........200
Manual transmission .................119
fluid capacities ........................196
reverse .....................................119
Mirrors .........................................53
side view mirrors (power) .......53
Moon roof ....................................56
Motorcraft parts ................182, 196
O
Octane rating ............................181
Oil (see Engine oil) ..................166
P
Parking brake ............................112
Parts (see Motorcraft parts) ....196
Power distribution box
(see Fuses) ...............................131Power steering ..........................115
fluid, checking and adding ....188
fluid, refill capacity ................196
fluid, specifications .........198, 200
Power Windows ...........................52
R
Rear window defroster ...............37
Relays ........................................127
Remote entry system .................65
locking/unlocking doors ...........62
opening the trunk .....................66
Roadside assistance ..................125
S
Safety Belt Maintenance ............88
Safety belts (see Safety
restraints) ........................76, 79–83
Safety defects, reporting ..........153
Safety restraints ..............76, 79–83
belt minder ...............................84
extension assembly ..................88
for adults .............................80–82
for children .........................95–96
safety belt maintenance ...........88
warning light and chime ..........84
Safety seats for children ............99
Seat belts (see Safety
restraints) ....................................76
Seats ............................................72
child safety seats ......................99
Servicing your vehicle ..............161
Spare tire (see Changing the
Tire) ...........................................135
Spark plugs,
specifications .....................196, 200
Index
211

Specification chart,
lubricants ...........................198, 200
Speed control ..............................53
Starting your vehicle .......107–108,
110
jump starting ..........................138
Steering wheel
tilting .........................................51
Sunroof (moonroof) ...................56
T
Temperature control
(see Climate control) .................35
Tilt steering wheel ......................51
Tires ...................................192–193
changing ..........................135–136
checking the pressure ............193
replacing ..................................194
rotating ....................................193
snow tires and chains ............195
tire grades ...............................193
treadwear ................................192
Towing .......................................122
recreational towing .................124
trailer towing ..........................122
wrecker ....................................144
Traction control ........................112
Transaxle
lubricant specifications ..........200
Transmission
automatic operation ...............115fluid, checking and adding
(automatic) .............................189
fluid, checking and adding
(manual) .................................191
fluid, refill capacities ..............196
lubricant specifications ..........198
manual operation ....................119
Trunk ...........................................63
remote release ..........................66
Turn signal ..................................41
V
Vehicle dimensions ...................200
Vehicle Identification Number
(VIN) ..........................................204
Vehicle loading ..........................120
Ventilating your vehicle ...........111
W
Warning lights (see Lights) .......10
Washer fluid ..............................166
Water, Driving through .............120
Windows
power .........................................52
rear wiper/washer .....................50
Windshield washer fluid and
wipers
checking and adding fluid .....166
liftgate reservoir .....................166
operation ...................................50
replacing wiper blades .............51
Wrecker towing .........................144
Index
212