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Fuse/Relay
LocationFuse Amp
RatingPower Distribution Box
Description
109 40A** Power windows
110 30A** Power seats (SuperCrewzer only)
111 30A** Body builder prep
112 40A** Blower motor
113 30A** Heated seats (SuperCrewzer only)
114 30A** E-brake (SuperCrewzer only)
115 40A** Ignition switch (Junction box
fuses 5, 8, 9, 11, 21)
116 30A** Body builder prep
117 20A** 7.3L Power Stroke PCM
118 30A** IDM (7.3L Power Stroke only)
119/120 60A** Hydraulic ABS, Air brake trailer
tow fuse block
121/122 60A** Hydromax motor, Air brake trailer
tow fuse block
201—Washer pump relay
202—Wiper speed relay
203—Wiper run/park relay
204—7.3L Power Stroke neutral start
relay, Stoplamp relay (CAT and
Cummins only)
205—Right-hand stop/turn relay
206—Left-hand stop/turn relay
207—Shift modulator relay (CAT and
Power Stroke only), Cummins
VP-44 Relay, A/C high-pressure
relay (SuperCrewzer only)
208—Back-up lamps relay
209—Stop lamps relay, Foglamps relay
(SuperCrewzer only)
Roadside Emergencies
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Fuse/Relay
LocationFuse Amp
RatingPower Distribution Box
Description
301—Fuel heater relay (CAT and
Cummins only)/7.3L Power Stroke
PCM relay)
302—Park lamps relay
303—Blower motor relay
304—Air ABS relay
401—Not used
501—Not used
502—Not used
503 Diode 7.3L Power Stroke PCM diode
* Mini Fuses ** Maxi Fuses
Relays
The relay box is located on the rear crossmember.
Air Brake Trailer Tow Relays (if equipped)
Roadside Emergencies
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The relays are coded as follows:
Fuse/Relay
LocationFuse Amp
RatingDescription
1 30A** Trailer Tow Run Feed
2 30A** Trailer Tow Park/Marker Lamps
3 30A** Trailer Tow Stop Lamps
4 30A** Trailer Tow Turn/Stop Lamps
5—Not Used
R1—Trailer Tow Run Relay
R2—Trailer Tow Stop Lamp relay
R3—Trailer Tow Park/Marker Lamp
Relay
R4—Trailer Tow Park/Marker Lamp
Relay
R5—Not Used
R6—Not Used
R7—Trailer Tow Left Turn/Stop Lamp
Relay
R8—Trailer Tow Right Turn/Stop Lamp
Relay
** Maxi Fuse
Roadside Emergencies
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SuperCrewzer (if equipped)
The relays are coded as follows:
Fuse/Relay
LocationFuse Amp
RatingDescription
1—Not Used
2—Not Used
3—Not Used
4—Not Used
5—Not Used
R1—Trailer Hookup Lamps Relay
R2—Exhaust Brake Relay
R3—Exhaust Brake Relay
R4—Not Used
R5—Not Used
R6—Not Used
R7—Not Used
R8—Not Used
HOOK
LAMP
RELAYNOT
USED N.U.
N.U.
N.U.
N.U.
N.U. NOT
USED
NOT
USED NOT
USED N.U.EXHAUST
BRAKE
RELAY#2 EXHAUST
BRAKE
RELAY#11 R1 R3
R5 R6
R2 R4
R7 R82
3
4
5
Roadside Emergencies
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JUMP STARTING YOUR VEHICLE
The gases around the battery can explode if exposed to flames,
sparks, or lit cigarettes. An explosion could result in injury or
vehicle damage.
Batteries contain sulfuric acid which burns skin, eyes, and
clothing.
Preparing your vehicle
Also see the label on the battery.
1. Use only a 12–volt supply to start your vehicle. If you connect your
battery to a 24–volt power supply you can damage your starter, ignition
system and other electrical components. Do not attach the jumper cables
to the glow plug relay as this could severely damage the glow plugs,
injector driver module and PCM.
2. Do not disconnect the battery of the disabled vehicle as this could
damage the vehicle’s electrical system.
3. Park the booster vehicle close to the disabled vehicle making sure
theydo nottouch. Set the parking brake on both vehicles and stay clear
of the engine cooling fan and other moving parts.
4. Check all battery terminals and remove any excessive corrosion before
you attach the battery cables. Ensure the vent caps are tight and level.
5. Turn the heater fan on in both vehicles to protect any electrical
surges. Turn all other accessories off.
Roadside Emergencies
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Instrument panel
cleaning ...................................176
lighting up panel
and interior ...............................62
J
Jump-starting your vehicle ......165
K
Keys
key in ignition chime ...............15
removing from the ignition ....145
L
Lamps ..........................................72
bulb replacement
specifications chart ..................64
cargo lamps ...............................62
daytime running light ...............61
fog lamps ...................................62
headlamps .................................61
headlamps, flash to pass ..........61
instrument panel, dimming .....62
interior lamps ...........................63
replacing bulbs ...................63–67
Lane change indicator
(see Turn signal) ........................63
Lights, warning and
indicator ..................................9, 14
anti-lock brakes
(ABS) ..........................11–12, 115
brake ....................................11–12
charging system ........................13
check coolant ......................12–13
high beam .................................14
safety belt .................................12
service engine soon ....................9
turn signal indicator .................14
Lubricant specifications ...........218M
Maintenance and Care ..............229
Manual transmission .................141
Mirrors .........................................75
heated ........................................73
side view mirrors (power) .......75
O
Odometer .....................................18
P
Panic alarm feature,
remote entry system ..................83
Parking brake ............116, 118, 122
Power distribution box
(see Fuses) ...............................155
Power door locks ........................82
Power mirrors .............................75
Power point .................................73
Power steering ..................130–131
fluid, checking and adding ....201
Power Windows ...........................74
R
Radio ..........................20, 25, 32, 40
Radio reception .....................54–55
Refill capacities for fluids ........215
Relays ................................151, 159
Remote entry system ...........82–83
illuminated entry ......................85
locking/unlocking doors .....82–83
panic alarm ...............................83
replacement/additional
transmitters ...............................84
Index
245