2003 FORD F150 transmission

Fluid Ford Part Name Application Capacity
Engine oil
(includes
filter
change)Motorcraft SAE
5W-20 Premium
Synthetic Blend
Motor OilAll 5.7L (6.0 quarts)
Fuel tank N/A 4x4 Reg. Cab
with short
wheelbase92.7L (24.5 gallons)
4x2 Regular
Cab,
SuperCab and
SuperCrew
with short
wheelbase94.6L (25.0 gallons)
All long
Wheelbase113.6L (30.0 gallons)
Power
steering
fluidMotorcraft
MERCONAT FAll Fill to between MIN
and MAX lines on
reservoir
Transfer
case fluidMotorcraft
MERCONAT F4x4 vehicles 1.9L (2.0 quarts)
2
Transmission
fluid3Motorcraft
MERCONAT F5-speed
manual3.5L (3.75 quarts)4
Automatic-
4R100 (4x2)16.1L (17.0 quarts)4
Automatic-
4R100 (4x4)16.7L (17.7 quarts)4
Motorcraft
MERCONVATFAutomatic-
4R70W13.2L (13.9 quarts)4
Front axle Motorcraft SAE
75W-90 Premium
4x4 Front Axle
Lubricant4x4 vehicles 2.0L (3.7 pints)
Rear axle
5Motorcraft SAE
75W-140 Synthetic
Rear Axle
Lubricant8.8/9.75 inch
axle2.6L (5.5 pints)6
Maintenance and Specifications
257

Fluid Ford Part Name Application Capacity
Rear axle5Motorcraft SAE
75W-140 Synthetic
Rear Axle
Lubricant10.25 inch
axle3.3L (6.9 pints)7
Windshield
washer fluidMotorcraft
Premium
Windshield Washer
ConcentrateAll 4.0L (4.25 quarts)
1Add the coolant type originally equipped in your vehicle.2Service refill capacity is determined by filling the transfer case to the
bottom of the filler hole with the vehicle on a level surface.
3Ensure the correct automatic transmission fluid is used. Transmission
fluid requirements are indicated on the dipstick or on the dipstick
handle. Check the container to verify the fluid being added is of the
correct type. Refer to your scheduled maintenance guide to determine
the correct service interval.
Some transmission fluids may be labeled as dual usage, such as
MERCONand MERCONV. These dual usage fluids are not to be used
in an automatic transmission that requires use of the MERCONtype
fluid. However, these dual usage fluids may be used in transmissions that
require the MERCONV type fluid.
MERCONand MERCONV type fluids are not interchangeable.
DO NOT mix MERCONand MERCONV. Use of a transmission
fluid that indicates dual usage (MERCONand MERCONV) in
an automatic transmission application requiring MERCONmay
cause transmission damage. Use of any fluid other than the
recommended fluid may cause transmission damage.
4Approximate dry fill capacity including transmission fluid cooling
system, actual refill capacities will vary based on vehicle application and
transmission fluid cooling system (i.e. coolers size, cooling lines. auxiliary
cooler capacities). The amount of transmission fluid and fluid level
should be set by the indication on the dipstick’s normal operating range.
5Your vehicle’s rear axle is filled with a synthetic rear axle lubricant and
is considered lubricated for life. These lubricants do not need to be
checked or changed unless a leak is suspected, service is required or the
axle assembly has been submerged in water. The axle lubricant should
be changed any time the rear axle has been submerged in water.
6Service refill capacity is determined by filling the axle to 6-14 mm
(1/4-9/16 inch) below the bottom of the filler hole with the vehicle on a
level surface.
Maintenance and Specifications
258

ItemFord part
name or
equivalentFord part
numberFord
specification
Engine coolant Motorcraft
Premium Engine
Coolant
(green-colored)VC-4–A (US) or
CXC-10
(Canada)ESE-M97B44-A
Motorcraft
Premium Gold
Engine Coolant
(yellow-colored)VC-7–A WSS-
M97B51-A1
Engine oilMotorcraft SAE
5W-20 Premium
Synthetic Blend
Motor OilXO-5W20-QSP WSS-M2C153-H
and API
Certification
Mark
Hinges, latches,
striker plates,
fuel filler door
hinge and seat
tracks.Multi-Purpose
GreaseXG-4 or XL-5 ESR-M1C159-A
or ESB-M1C93-B
Lock cylindersMotorcraft
penetrating and
lock lubricantMotorcraft XL-1 none
Transmission
/steering/parking
brake linkages
and pivots,
brake and clutch
pedal shaft (if
equipped)Premium
Long-Life GreaseXG-1-C or
XG-1-KESA-M1C75-B
Power steering
fluid, transfer
case fluid (4X4)
and transmission
fluid (manual)Motorcraft
MERCONAT FXT-2-QDX MERCON
Maintenance and Specifications
260

ItemFord part
name or
equivalentFord part
numberFord
specification
Automatic
transmission
(4R100)
2
Motorcraft
MERCONAT FXT-2-QDX MERCON
Automatic
transmission
(4R70W)
2
Motorcraft
MERCONV
AT FXT-5-QM
MERCONV
Windshield
washer fluidMotorcraft
Premium
Windshield
Washer
ConcentrateZC-32–A WSB-M8B16–A2
1Add 118 ml (4 oz) of Additive Friction Modifier XL-3 or equivalent
meeting Ford specification EST-M2C118-A for complete refill of
Traction-Lok axles. Add 236 ml (8 oz.) of Additive Friction Modifier XL-3
or equivalent meeting Ford specification EST-M2C118-A for complete
refill of 10.25 and 10.5 inch Traction-Lok axles.
2Ensure the correct automatic transmission fluid is used. Transmission
fluid requirements are indicated on the dipstick or on the dipstick
handle. Check the container to verify the fluid being added is of the
correct type. Refer to your scheduled maintenance guide to determine
the correct service interval.
Some transmission fluids may be labeled as dual usage, such as
MERCONand MERCONV. These dual usage fluids are not to be used
in an automatic transmission that requires use of the MERCONtype
fluid. However, these dual usage fluids may be used in transmissions that
require the MERCONV type fluid.
MERCONand MERCONV type fluids are not interchangeable.
DO NOT mix MERCONand MERCONV. Use of a transmission
fluid that indicates dual usage (MERCONand MERCONV) in
an automatic transmission application requiring MERCONmay
cause transmission damage. Use of any fluid other than the
recommended fluid may cause transmission damage.
Maintenance and Specifications
261

1. World manufacturer identifier
2. Brake type and gross vehicle
weight rating (GVWR)
3. Vehicle line, series, body type
4. Engine type
5. Check digit
6. Model year
7. Assembly plant
8. Production sequence number
Engine number
The engine number (the last eight numbers of the vehicle identification
number) is stamped on the engine block and transmission.
Harley-Davidson serialization plate
The Harley-Davidson Edition contains a serialization plate that is unique
and custom made for each Harley-Davidson vehicle. The serialization
plate contains the model year, vehicle identification number and build
sequence number. This information is added to the plate at the time of
vehicle build. Since plate is custom made, it isnot a serviceable part.
Maintenance and Specifications
268

•The Federal Communications Commission (FCC) and Canadian Radio
Telecommunications Commission (CRTC) regulate the use of mobile
communications systems - such as two-way radios, telephones and
theft alarms - that are equipped with radio transmitters. Any such
equipment installed in your vehicle should comply with FCC or CRTC
regulations and should be installed only by a qualified service
technician.
•Mobile communications systems may harm the operation of your
vehicle, particularly if they are not properly designed for automotive
use or are not properly installed. When operated, such systems may
cause the engine to stumble or stall or cause the transmission to be
damaged or operate improperly. In addition, such systems may be
damaged or their performance may be affected by operating your
vehicle. (Citizens band [CB] transceivers, garage door openers and
other transmitters with outputs of five watts or less will not ordinarily
affect your vehicle’s operation.)
•Ford cannot assume responsibility for any adverse effects or damage
that may result from the use of such equipment.
Accessories
272

A
Accessory delay ..........................61
Air bag supplemental
restraint system ........................111
and child safety seats ............113
description ..............................111
disposal ....................................115
driver air bag ..........................113
indicator light .........................115
operation .................................113
passenger air bag ...................113
passenger deactivation
switch ......................................116
Air cleaner filter ...............250, 255
Air conditioning ..........................41
Ambulance packages ....................8
Antifreeze (see
Engine coolant) ........................227
Anti-lock brake system
(see Brakes) ..............................140
Armrests ......................................98
Audio system (see
Radio) ........................19, 25, 28, 31
Automatic transmission ............143
driving an automatic
overdrive .................................144
fluid, adding ............................245
fluid, checking ........................245
fluid, refill capacities ..............256
fluid, specification ..................262
Auxiliary power point .................59
Axle
lubricant
specifications ..................259, 262
refill capacities ........................256
traction lok ..............................142B
Battery .......................................225
acid, treating emergencies .....225
jumping a disabled battery ....191
maintenance-free ....................225
replacement, specifications ...255
servicing ..................................225
Bed extender ..............................73
BeltMinder .................................106
Brakes ........................................140
anti-lock ...................................140
anti-lock brake system
(ABS) warning light ...............140
fluid, checking and adding ....244
fluid, refill capacities ..............256
fluid, specifications .........259, 262
lubricant
specifications ..................259, 262
parking ....................................141
shift interlock ..........................143
Bulbs ............................................48
C
Calculating load ........................163
Capacities for refilling fluids ....256
Cassette tape player ...................28
CD-single premium .........19, 25, 31
Cell phone use ............................60
Certification Label ....................267
Changing a tire .........................184
Child safety restraints ..............120
child safety belts ....................120
Child safety seats ......................123
attaching with tether
straps .......................................128
in front seat ............................124
in rear seat ......................124, 127
Index
273

Cleaning your vehicle
engine compartment ..............209
exterior ....................................214
instrument panel ....................212
interior .....................................212
interior trim ............................212
plastic parts ............................211
washing ....................................208
waxing .....................................208
wheels ......................................209
wiper blades ............................211
Climate control (see Air
conditioning or Heating) ............41
Clutch
fluid ..........................................244
operation while driving ..........146
recommended shift speeds ....147
Compass, electronic ..............57, 61
calibration .................................58
set zone adjustment .................58
Console ........................................59
overhead ..............................55–56
Coolant
checking and adding ..............227
refill capacities ................231, 256
specifications ..................259, 262
Cruise control (see
Speed control) ............................63
Customer Assistance ................174
Ford accessories for
your vehicle ............................215
Ford Extended Service
Plan ..........................................200
Getting assistance outside
the U.S. and Canada ..............204
Getting roadside assistance ...174
Getting the service
you need .................................198
Ordering additional
owner’s literature ...................205The Dispute Settlement
Board .......................................201
Utilizing the Mediation/
Arbitration Program ...............204
D
Daytime running lamps
(see Lamps) ................................45
Dipstick
automatic transmission
fluid ..........................................245
engine oil .................................221
Doors
lubricant specifications ..........259
Driveline universal joint
and slip yoke .............................249
Driving under special
conditions ..................146, 154, 157
sand .........................................156
snow and ice ...........................158
through water .................156, 161
E
Emergencies, roadside
jump-starting ..........................191
Emission control system ..........241
Engine ........................................262
cleaning ...................................209
coolant .....................................227
fail-safe coolant ......................232
idle speed control ...................225
lubrication
specifications ..................259, 262
refill capacities ........................256
service points ..................218–220
starting after a collision .........175
Engine block heater .................139
Engine oil ..................................221
Index
274