2003 FORD EXPEDITION fuel cap

Cleaning 259
Maintenance and Specifications 265
Engine compartment 267
Engine oil 269
Battery 272
Fuel information 280
Air filter(s) 294
Low tire warning system 298
Part numbers 300
Refill capacities 300
Lubricant specifications 303
Accessories 309
Index 313
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Copyright © 2002 Ford Motor Company
Table of Contents
3

Vehicle Symbol Glossary
Power Window Lockout
Child Safety Door
Lock/Unlock
Interior Luggage
Compartment Release
Symbol
Panic Alarm
Engine OilEngine Coolant
Engine Coolant
TemperatureDo Not Open When Hot
BatteryAvoid Smoking, Flames,
or Sparks
Battery AcidExplosive Gas
Fan WarningPower Steering Fluid
Maintain Correct Fluid
LevelMAX
MIN
Emission System
Engine Air FilterPassenger Compartment
Air Filter
JackCheck fuel cap
Low tire warning
Introduction
9

WARNING LIGHTS AND CHIMES
Warning lights and gauges can alert you to a vehicle condition that may
become serious enough to cause expensive repairs. A warning light may
illuminate when a problem exists with one of your vehicle’s functions.
Many lights will illuminate when you start your vehicle to make sure the
bulb works.If any light remains on after starting the vehicle, have
the respective system inspected immediately.
Service engine soon
Illuminates briefly to ensure the
system is functional. If it comes on
after the engine is started, one of
the engine’s emission control
systems may be malfunctioning. The light may illuminate without a
driveability concern being noted. The vehicle will usually be drivable and
will not require towing.
Light remains on:
Temporary malfunctions may cause the light to illuminate. Examples are:
1. The vehicle has run out of fuel.
2. Poor fuel quality or water in the fuel.
3. The fuel cap may not have been properly installed and securely
tightened.
These temporary malfunctions can be corrected by filling the fuel tank
with high quality fuel of the recommended octane and/or properly
installing and securely tightening the fuel cap. After three driving cycles
without these or any other temporary malfunctions present, the light
should turn off. (A driving cycle consists of a cold engine startup
followed by mixed city/highway driving.) No additional vehicle service is
required.
SERVICE
ENGINE
SOON
Instrument Cluster
10

Fuel gauge
Displays approximately how much
fuel is in the fuel tank. The fuel
gauge may vary slightly when the
vehicle is in motion or on a grade.
When refueling the vehicle from
empty indication, the amount of fuel
that can be added will be less than
the advertised capacity due to the
reserve fuel.
If the key is left in the ON position
during fueling, a minimum of 22.2 L (six gallons) must be added to the
fuel tank in order for the gauge to instantaneously update. If less than
six gallons is added, the gauge will take between five to twenty minutes
to update.
Speedometer
Indicates the current vehicle speed.
Odometer
Registers the total kilometers (miles) of the vehicle.
•Standard instrument cluster
•Optional instrument cluster
Refer toMessage Centerin theDriver Controlschapter for information
on how to switch the display from metric to English measurements.
TRIP
Instrument Cluster
17

This acts as a reminder that these warning conditions still exist within
the vehicle.
Warning display Status
Check backup aid (if equipped) Warning displays when R
(reverse) gear is selected.
PRNDL error no backup aid (if equipped)
AdvTrac ON (if equipped) Displays for 4 seconds
AdvTrac OFF (if equipped)
Door ajar Warning returns after 10
minutes
Liftgate ajar
Low fuel level
Check charging system
Low brake fluid level
Low oil pressure
Check engine temperature
Reduced engine power
Stop engine safely
Warning-tire very low (if equipped)
Tire pressure system fault (if equipped) Warning returns after the
ignition key is turned
from OFF to ON. Check tire pressure (if equipped)
Check spare tire pressure (if equipped)
Tire pressure sensor fault (if equipped)
Low washer fluid level
Check AdvTrac (if equipped)
AdvTrac OFF T/C ON (if equipped)
Check fuel cap
CHECK BACKUP AID (if equipped).Displayed when the
transmission is in R (Reverse).
PRNDL ERROR NO BACKUP AID (if equipped).Displayed when the
transmission is in R (Reverse) and the Reverse Sensing System is
disabled. Refer toReverse Sensing Systemin this section to enable.
ADVTRAC ON (if equipped).Displayed when the AdvanceTracis
ON.
ADVTRAC OFF (if equipped).Displayed when the AdvanceTracis
OFF.
DOOR AJAR.Displayed when a door is not completely closed.
Driver Controls
121

when the engine is operating at normal speeds, have the electrical
system checked as soon as possible.
LOW BRAKE FLUID LEVEL.
Indicates the brake fluid level is low and
the brake system should be inspected immediately. Refer toChecking and
adding brake fluidin theMaintenance and specificationschapter.
LOW OIL PRESSURE.Displayed when the engine oil pressure is low. If
this warning message is displayed, check the level of the engine oil.
Refer toEngine oilin theMaintenance and specificationschapter for
information about adding engine oil. If the oil level is OK and this
warning persists, shut down the engine immediately and contact your
dealership for service.
LOW WASHER FLUID LEVEL.
Indicates the washer fluid reservoir is
less than one quarter full. Check the washer fluid level. Refer to
Windshield washer fluidin theMaintenance and specificationschapter.
CHECK ADVTRAC (if equipped).Displayed when the AdvanceTrac
system is not operating properly. If this message is displayed on the
message center the AdvanceTracsystem will be partially operable. If
this warning stays on while the engine is running, contact your dealer for
service as soon as possible. For further information, refer to
AdvanceTracstability enhancement systemin theDrivingchapter.
ADVTRAC OFF T/C ON (if equipped).Displayed on 4x4 vehicles only
when 4x4 Low Range is selected. In this mode, the stability enhancement
portion of the AdvanceTracis disabled, but the traction enhancement
feature remains enabled. For further information, refer to
AdvanceTracstability enhancement systemin theDrivingchapter.
CHECK FUEL CAP.Displayed when the fuel filler cap is not properly
installed. Check the fuel filler cap for proper installation. Refer toFuel
filler capin theMaintenance and specificationschapter.
TIRE PRESSURE SYSTEM OFF (if equipped).Displayed when the
tire pressure monitoring system is turned off. Only your dealer can turn
the system on or off. It is recommended that the tire pressure
monitoring system is always turned ON.
DATA ERR.These messages indicate improper operation of the vehicle
network communication between electronic modules.
•Fuel computer
•Charging system
•Door sensor
•Washer fluid•Brake fluid
•Compass
•Outside temperature
•Engine sensor
Driver Controls
123

front door latch post pillar (a label may also be found on the fuel cap
filler door). Failure to follow tire pressure recommendations can
adversely affect the way your vehicle handles. Do not exceed the Ford
Motor Company recommended pressure even if it is less than the
maximum pressure allowed for the tire.
Each day before you drive, check
your tires. If one looks lower than
the others, use a tire gauge to check
pressure of all tires, and adjust if
required. Check tire pressure with a
tire gauge every few weeks
(including spare). Safe operation
requires tires that are neither
underinflated nor overloaded.
Periodically inspect the tire treads and remove stones, nails, glass or
other objects that may be wedged in the tread grooves. Check for holes
or cuts that may permit air leakage from the tire and make necessary
repairs.
Inspect the tire side walls for cuts, bruises and other damage. If internal
damage to the tire is suspected, have the tire demounted and inspected
to determine whether it needs to be repaired or replaced.
Maintenance and Modifications
The suspension and steering systems on your vehicle have been designed
and tested to provide both reliable and reasonably predictable
performance whether loaded or empty and durable load carrying
capability. For this reason, Ford Motor Company strongly recommends
that you do not make modifications such as adding or removing parts
(such as lift kits or stabilizer bars) or by using replacement parts not
equivalent to the original factory equipment.
Any modifications to a vehicle that raise the center of gravity can make
it more likely the vehicle will roll over as a result of a loss of control.
Ford Motor Company recommends that caution be used with any vehicle
equipped with a high load or device (such as ladder racks or pickup box
cover).
Failure to maintain your vehicle properly may void the warranty, increase
your repair cost, reduce vehicle performance and operational capabilities
and adversely affect driver and passenger safety. Frequent inspection of
vehicle chassis components is recommended if the vehicle is subjected to
heavy off-road usage.
Driving
218

2. If the engine oil level is not within the normal range, add only certified
engine oil of the recommended viscosity. Remove the engine oil filler cap
and use a funnel to pour the engine oil into the opening.
3. Recheck the engine oil level. Make sure the oil level is not above the
MAX mark on the engine oil level indicator (dipstick).
4. Install the indicator and ensure it is fully seated.
5. Fully install the engine oil filler cap by turning the filler cap clockwise
1/4 of a turn until the cap is fully seated.
To avoid possible oil loss, DO NOT operate the vehicle with the
engine oil level indicator and/or the engine oil filler cap removed.
Engine oil and filter recommendations
Look for this certification
trademark.
SAE 5W-20 engine oil is recommended.
Only use oils“Certified For Gasoline Engines”by the American
Petroleum Institute (API). Use Motorcraft or an equivalent oil meeting
Ford specification WSS-M2C153–H.SAE 5W-20 oil provides optimum
fuel economy and durability performance meeting all
requirements for your vehicle’s engine.
Do not use supplemental engine oil additives, oil treatments or engine
treatments. They are unnecessary and could, under certain conditions,
lead to engine damage which is not covered by your warranty.
Change your engine oil and filter according to the appropriate schedule
listed in the scheduled maintenance guide.
Ford production and aftermarket (Motorcraft) oil filters are designed for
added engine protection and long life. If a replacement oil filter is used
that does not meet Ford material and design specifications, start-up
engine noises or knock may be experienced.
It is recommended you use the appropriate Motorcraft oil filter (or
another brand meeting Ford specifications) for your engine application.
Maintenance and Specifications
271