2003 FORD ESCAPE clutch

IDENTIFYING COMPONENTS IN THE ENGINE COMPARTMENT
2.0L DOHC I4 Zetec engine
1. Power steering fluid reservoir
2. Engine coolant reservoir
3. Brake/Clutch fluid reservoir
4. Air filter assembly
5. Power distribution box
6. Battery
7. Engine oil filler cap
8. Engine oil dipstick
9. Windshield washer fluid reservoir
5678
1234
9
Maintenance and Specifications
185

4. Check the fluid level in the
reservoir. It should be between the
MIN and MAX lines. Do not add
fluid if the level is in this range.
5. If the fluid is low, add fluid in small amounts, continuously checking
the level until it reaches the range between the MIN and MAX lines. Be
sure to put the cap back on the reservoir.
BRAKE/CLUTCH FLUID RESERVOIR
Brake and clutch systems are supplied from the same reservoir.
The fluid level will drop slowly as
the brakes wear, and will rise when
the brake components are replaced.
Fluid levels between the“MIN”and
“MAX”lines are within the normal
operating range, there is no need to
add fluid. If the fluid levels are
outside of the normal operating
range, the performance of your
brake system could be
compromised, seek service from your dealer immediately.
TRANSMISSION FLUID
Checking automatic transmission fluid (if equipped)
Refer to your scheduled maintenance guide for scheduled intervals for
fluid checks and changes. Your transaxle does not consume fluid.
However, the fluid level should be checked if the transaxle is not working
properly, i.e., if the transaxle slips or shifts slowly or if you notice some
sign of fluid leakage.
Automatic transmission fluid expands when warmed. To obtain an
accurate fluid check, drive the vehicle until it is warmed up
(approximately 30 km [20 miles]). If your vehicle has been
operated for an extended period at high speeds, in city traffic
MAXMIN
Maintenance and Specifications
209

7. Add enough fluid through the filler opening so that the fluid level is at
the bottom of the opening.
8. Install and tighten the fill plug securely.
Use only fluid that meets Ford specifications. Refer to theRefill
capacitiesin this chapter.
CLUTCH FLUID (IF EQUIPPED)
The clutch master cylinder and
brake master cylinder are part of
the same system; both are refillable
through the brake master cylinder
with brake fluid. For more
information on brake fluid
maintenance, refer toBrake fluidin
this chapter.
Brake fluid is toxic. If brake fluid contacts the eyes, flush eyes
with running water for 15 minutes. Seek medical if irritation
persists. If taken internally, drink water and induce vomiting. Seek
medical attention immediately.
AIR FILTER MAINTENANCE
Refer to the scheduled maintenance guide for the appropriate intervals
for changing the air filter element.
When changing the air filter element, use only the Motorcraft air filter
element listed. Refer toMotorcraft Part Numbers.
Note:Do not start your engine with the air cleaner removed and do not
remove it while the engine is running.
Changing the air filter element
1. Loosen the clamp that secures the air inlet tube to the engine air filter
cover and disconnect the tube from the cover.
2. Release the clamps that secure the air filter housing cover.
Maintenance and Specifications
212

MOTORCRAFT PART NUMBERS
Component 2.0L DOHC I4
Zetec engine3.0L DOHC V6 Duratec
engine
Air filter element
1FA-1683 FA-1683
Fuel filter FG-800-A FG-800-A
Battery BXT-96R BXT-40R
Oil filter FL-400S FL-820-S
PCV valve EV-244 EV-243
Spark plugs
2AZFS-32FE3AGSF-32W
1Failure to use the correct air filter element may result in severe engine
damage. The customer warranty may be voided for any damage to the
engine if the correct air filter element is not used.
2Refer to Vehicle Emissions Control Information (VECI) decal for spark
plug gap information.
3If a spark plug is to be removed for inspection, it must be reinstalled in
the same cylinder. If a spark plug needs to be replaced, use only spark
plugs with the service part number suffix letter as shown on the engine
decal.
REFILL CAPACITIES
Fluid Ford Part
NameApplication Capacity
Brake fluid
(clutch fluid, if
equipped)Motorcraft High
Performance
DOT 3 Motor
Vehicle Brake
FluidAll Fill to line on
reservoir
Engine oil
(including filter
change)Motorcraft SAE
5W-20 Premium
Synthetic Blend
Motor Oil2.0L I4 Zetec
engine4.25L
(4.5 quarts)
3.0L V6 Duratec
engine5.2L
(5.5 quarts)
Fuel tank N/A 2.0L I4 Zetec
engine61L
(16 gallons)
3.0L V6 Duratec
engine61L
(16 gallons)
Maintenance and Specifications
218

LUBRICANT SPECIFICATIONS
Item Ford Part
Name or
equivalentFord Part
NumberFord
Specification
Body hinges,
latches, door
striker plates
and rollers, seat
tracks, fuel filler
door hinge and
spring, primary
and auxiliary
hood latchesMulti-Purpose
GreaseXG-4 or XL-5 ESB-M1C93-B or
ESR-M1C159-A
Hydraulic clutch
fluid and brake
fluidMotorcraft High
Performance
DOT 3 Motor
Vehicle Brake
FluidPM-1 ESA-M6C25-A
and DOT 3
Halfshaft CV
jointsMotorcraft
Premium Long
Life GreaseXG-1-C or
XG-1-T or
XG-1-KESA-M1C75-B
Engine coolant
1Motorcraft
Premium Engine
Coolant
(green-colored)VC-4–A (US) or
CXC-10
(Canada)ESE-M97B44-A
Motorcraft
Premium Gold
Engine Coolant
(yellow-colored)VC-7–A WSS-M97B51-A1
Engine oil Motorcraft SAE
5W-20 Premium
Synthetic Blend
Motor OilXO-5W20-QSP WSS-M2C153-H
with API
Certification
Mark
Manual transaxle
2Motorcraft SAE
75W-90 Gear OilF32Z-19C547–MAWSS-M2C203-A1
Maintenance and Specifications
221

interior trim ............................180
plastic parts ............................179
washing ....................................177
waxing .....................................177
wheels ......................................178
wiper blades ............................180
Climate control (see Air
conditioning or Heating) ......30–31
Clutch
fluid ..................................209, 212
operation while driving ..........125
recommended shift speeds ....126
Console ........................................52
overhead ....................................45
Controls
power seat .................................75
Coolant
checking and adding ..............194
refill capacities ................198, 218
specifications ..................221, 223
Cruise control (see Speed
control) ........................................49
Customer Assistance
Ford accessories for your
vehicle .....................................182
Ford Extended Service
Plan ..........................................169
Getting assistance outside
the U.S. and Canada ..............173
Getting the service you
need .........................................167
Ordering additional owner’s
literature .................................174
The Dispute Settlement
Board .......................................170
Utilizing the
Mediation/Arbitration
Program ...................................173D
Daytime running lamps
(see Lamps) ................................33
Defrost
rear window ..............................32
Dipstick
automatic transmission
fluid ..........................................209
engine oil .................................188
Doors
lubricant specifications ..........221
Driving under special
conditions ..................124, 131, 133
sand .........................................132
snow and ice ...........................134
through water .................132, 138
E
Emergencies, roadside
jump-starting ..........................159
Emission control system ..........206
Engine ........................................223
cleaning ...................................178
coolant .....................................194
idle speed control ...................192
lubrication
specifications ..................221, 223
refill capacities ........................218
service points ..................185–186
starting after a collision .........146
Engine block heater .................117
Engine oil ..................................188
checking and adding ..............188
dipstick ....................................188
filter, specifications ........191, 218
recommendations ...................191
refill capacities ........................218
specifications ..................221, 223
Index
232