2003 DAEWOO MATIZ battery location

1A – 2 GENERAL ENGINE INFORMATION
DAEWOO M-150 BL2
DESCRIPTION AND SYSTEMOPERATION
CLEANLINESS AND CARE
An automobile engine is a combination of many ma-
chined, honed, polished and lapped surfaces with toler-
ances that are measured in the ten–thousandths of an
inch. When any internal engine parts are serviced, care
and cleanliness are important. A liberal coating of en-
gine oil should be applied to friction areas during assem-
bly, to protect and lubricate the surfaces on initial
operation. Proper cleaning and protection of machined
surfaces and friction areas is part of the repair proce-
dure. This is considered standard shop practice even if
not specifically stated.
Whenever valve train components are removed for ser-
vice, they should be kept in order. They should be
installed in the same locations, and with the same mat-
ing surfaces, as when they were removed. Battery
cables should be disconnected before any major work is
performed on the engine. Failure to disconnect cablesmay result in damage to wire harness or other electrical
parts.
ON-ENGINE SERVICE
Caution: Disconnect the negative battery cable be-
fore removing or installing any electrical unit, or
when a tool or equipment could easily come in con-
tact with exposed electrical terminals. Disconnect-
ing this cable will help prevent personal injury and
damage to the vehicle. The ignition must also be in
B unless otherwise noted.
Notice: Any time the air cleaner is removed, the intake
opening should be covered. This will protect against ac-
cidental entrance of foreign material, which could follow
the intake passage into the cylinder and cause exten-
sive damage when the engine is started.

ENGINE CONTROLS 1F–17
DAEWOO M-150 BL2
DIAGNOSTIC INFORMATION AND PROCEDURES
SYSTEM DIAGNOSIS
DIAGNOSTIC AIDS
If an intermittent problem is evident, follow the guide-
lines below.
Preliminary Checks
Before using this section you should have already per-
formed the “Euro On-Board Diagnostic (EOBD) System
Check.”
Perform a thorough visual inspection. This inspection
can often lead to correcting a problem without further
checks and can save valuable time. Inspect for the fol-
lowing conditions:

Engine Control Module (ECM) grounds for being
clean, tight, and in their proper location.

Vacuum hoses for splits, kinks, collapsing and proper
connections as shown on the Vehicle Emission Con-
trol Information label. Inspect thoroughly for any type
of leak or restriction.

Air leaks at the throttle body mounting area and the
intake manifold sealing surfaces.

Ignition wires for cracks, hardness, proper routing,
and carbon tracking.

Wiring for proper connections.

Wiring for pinches or cuts.
Diagnostic Trouble Code Tables
Do not use the Diagnostic Trouble Code (DTC) tables to
try and correct an intermittent fault. The fault must be
present to locate the problem.
Incorrect use of the DTC tables may result in the unnec-
essary replacement of parts.
Faulty Electrical Connections or Wiring
Most intermittent problems are caused by faulty electri-
cal connections or wiring. Perform a careful inspection
of suspect circuits for the following:

Poor mating of the connector halves.

Terminals not fully seated in the connector body.

Improperly formed or damaged terminals. All connec-
tor terminals in a problem circuit should be carefullyinspected, reformed, or replaced to insure contact
tension.

Poor terminal-to-wire connection. This requires re-
moving the terminal from the connector body.
Road Test
If a visual inspection does not find the cause of the prob-
lem, the vehicle can be driven with a voltmeter or a scan
tool connected to a suspected circuit. An abnormal volt-
age or scan tool reading will indicate that the problem is
in that circuit.
If there are no wiring or connector problems found and a
DTC was stored for a circuit having a sensor, except for
DTC P0171 and DTC P0172, replace the sensor.
Intermittent Malfunction Indicator Lamp
(MIL)
An intermittent Malfunction Indicator Lamp(MIL) with no
DTC present may be caused by the following:

Improper installation of electrical options such as
lights, two way radios, sound, or security systems.

MIL driver wire intermittently shorted to ground.
Fuel System
Some intermittent driveability problems can be attrib-
uted to poor fuel quality. If a vehicle is occasionally run-
ning rough, stalling, or otherwise performing badly, ask
the customer about the following fuel buying habits:

Do they always buy from the same source? If so, fuel
quality problems can usually be discounted.

Do they buy their fuel from whichever fuel station that
is advertising the lowest price? If so, check the fuel
tank for signs of debris, water, or other contamina-
tion.
IDLE LEARN PROCEDURE
Whenever the battery cables, the Engine Control Mod-
ule (ECM), or the fuse is disconnected or replaced, the
following idle learn procedure must be performed:
1. Turn the ignition ON for 10 seconds.
2. Turn the ignition OFF for 10 seconds.

1F–144 ENGINE CONTROLS
DAEWOO M-150 BL2
DIAGNOSTIC TROUBLE CODE (DTC) – P1321 CRANKSHAFT SEGMENT
PERIOD TOOTH ERROR
Circuit Description
The 58X reference signal is produced by the Crankshaft
Position (CKP) sensor. During one crankshaft revolu-
tion, 58 crankshaft pulses will be produced. The Engine
Control Module (ECM) uses the 58X reference signal to
calculate engine rpm and CKP. The ECM constantly
monitors the number of pulses on the 58X reference cir-
cuit and compares them to the number of Camshaft
Position (CMP) signal pulses being received. If the ECM
receives and incorrect number of pulses on the 58X ref-
erence circuit, Diagnostic Trouble Code (DTC) P0320
will set.
Conditions for Setting the DTC

Engine is running.

Number of extra or missing teeth is greater than or
equal to 2 per revolution.

Above condition is detected in 10 of 100 crankshaft
rotations.
Action Taken When the DTC Sets

The Malfunction Indicator Lamp (MIL) will illuminate.

The ECM will record operating conditions at the time
the diagnostic fails. This information will be stored in
the Freeze Frame and Failure Records buffers.

A history DTC is stored.
Conditions for Clearing the MIL/DTC

The MIL will turn off after four consecutive ignition
cycles in which the diagnostic runs without a fault.
A history DTC will clear after 40 consecutive warm-up
cycles without a fault.

DTC(s) can be cleared by using the scan tool.

Disconnecting the ECM battery feed for more than 10
seconds.
Diagnostic Aids
An intermittent may be caused by a poor connection,
rubbed–through wire insulation or a wire broken inside
the insulation. Check for:

Poor connection – Inspect the ECM harness and con-
nectors for improper mating, broken locks, improperly
formed or damaged terminals, and poor terminal-to-
wire connections.

Damaged harness – Inspect the wiring harness for
damage. If the harness appears to be OK, disconnect
the ECM, turn the ignition ON and observe a voltme-
ter connected to the 58X reference circuit at the ECM
harness connector while moving the connectors and
the wiring harnesses related to the ECM. A change in
voltage will indicate the location of the fault.

Reviewing the Failure Records vehicle mileage since
the diagnostic test last failed may help determine how
often the condition that caused the DTC to be set oc-
curs. This may assist in diagnosing the condition.

1F – 152 ENGINE CONTROLS
DAEWOO M-150 BL2
MAA1F180
DIAGNOSTIC TROUBLE CODE (DTC) – P0336 58X CRANKSHAFT POSITION
SENSOR NO PLAUSIBLE SIGNAL
Circuit Description
The 58X reference signal is produced by the crankshaft
position (CKP) sensor. During one crankshaft revolu-
tion, 58 crankshaft pulses will be produced. The engine
control module(ECM) uses the 58X reference signal to
calculate engine rpm and CKP. The ECM constantly
monitors the number of pulses on the 58X reference cir-
cuit and compares them to the number of camshaft posi-
tion (CKP) signal pulses being received. If the ECM
receive and incorrect number of pulses on the 58X refer-
ence circuit, DTC P0336 will set.
Conditions for Setting the DTC

This DTC can be stored in “key-on” status.

Detected number of teeth is differs by 3 or higher.
Action Taken When the DTC Sets

The Malfunction Indicator Lamp (MIL) will illuminate.

The ECM will record operating conditions at the time
the diagnostic fails. This information will be stored in
the Freeze Frame and Failure Records buffers.

A history DTC is stored.
Conditions for Clearing the MIL/DTC

The MIL will turn off after four consecutive ignition
cycles in which the diagnostic runs without a fault.
A history DTC will clear after 40 consecutive warm-up
cycles without a fault.

DTC(s) can be cleared by using the scan tool.

Disconnecting the ECM battery feed for more than 10
seconds.
DIAGNOSTIC AIDS
An intermittent may be caused by a poor connection,
rubbed-through wire insulation or a wire broken inside
the insulation. Check for :
Poor connection – inspect the ECM harness and con-
nectors for improper mating, broken locks, improperly
formed or damaged terminals, and poor terminal-to-wire
connection.
Damaged harness – inspect the wiring harness for dam-
age. If the harness appears to be OK, disconnect the
ECM, turn the ignition ON and observe a voltmeter con-
nected to the 58X reference circuit at the ECM harness
connector while moving the connectors and the wiring
harness related to the ECM. A change in voltage will in-
dicate the location of the fault.
Review the failure records vehicle mileage since the
diagnostic test failed may help determine how often the
condition that caused the DTC to be set occurs. This
may assist in diagnosing the condition.

1F–254 ENGINE CONTROLS
DAEWOO M-150 BL2
MAA1F310
DIAGNOSTIC TROUBLE CODE (DTC) – P1537 A/C COMPRESSOR RELAY HIGH
V O LTA G E
Circuit Description
The A/C system uses an A/C refrigerant pressure sen-
sor mounted in the high pressure side of the A/C refrig-
erant system to monitor A/C refrigerant pressure. The
engine control module (ECM) uses this information to
turn ON the engine coolant fans when the A/C refriger-
ant pressure is high and to keep the compressor disen-
gaged when A/C refrigerant pressure is excessively high
or low.
Conditions for Setting the DTC

A/C compressor relay circuit short to battery.
Action Taken When the DTC Sets

The Malfunction Indicator Lamp (MIL) will not illumi-
nate.

The ECM will store conditions which were present
when the DTC was set as Failure Records data only.

This information will not be stored in the Freeze
Frame data.Conditions for Clearing the MIL/DTC

A history DTC will clear after 40 consecutive warm-up
cycles without a fault.

DTC(s) can be cleared by using the scan tool.
Diagnostic Aids
Inspect harness connectors for backed-out terminals,
improper mating, broken locks, improperly formed or
damaged terminals, and poor terminal-to-wire connec-
tion at the ECM.
Inspect the wiring harness for damage. If the harness
appears to be OK, observe the A/C pressure display on
the scan tool while moving the connectors and wiring
harnesses related to the ACP sensor. A change in the
A/C pressure display will indicate the location of the
fault.
If DTC P1537 cannot be duplicated, reviewing the Fail
Records vehicle mileage since the diagnostic test last
failed may help determine how often the condition that
caused the DTC to set occurs. This may assist in diag-
nosing the condition.

1F–316 ENGINE CONTROLS
DAEWOO M-150 BL2
D21F010
Installation Procedure
1. Install the knock sensor with the bolt.
Tighten
Tighten the knock sensor retaining bolt to 15–25 Nm
(11–18 lb-ft).
2. Connect the electrical connector to the knock sensor.
3. Install the starter. Refer to Section 1E, Engine Electri-
cal.
4. Connect the negative battery cable.
MAA1F490
ELECTRONIC IGNITION (EI) SYSTEM
IGNITION COIL
Removal Procedure
1. Disconnect the negative battery cable.
2. Note the ignition wire location and disconnect the
ignition wires from the EI system ignition coil.
3. Disconnect the EI system ignition coil connector.
4. Remove the EI system ignition coil retaining bolts.
5. Remove the EI system ignition coil.
MAA1F500
Installation Procedure
1. Install the EI system ignition coil.
2. Tighten the EI system ignition coil to 8–12 Nm
(71–106 lb-in).
UAA1F2C0
CRANKSHAFT POSITION (CKP)
SENSOR
Removal Procedure
1. Disconnect the negative battery cable.
2. Remove the air cleaner assembly.
3. Disconnect the crankshaft position (CKP) sensor
connector.
4. Remove the CKP sensor retaining bolt.

MANUAL CONTROL HEATING, VENTILATION, AND AIR CONDITIONING SYSTEM 7B–7
DAEWOO M-150 BL2
LEAK TESTING THE REFRIGERANT
SYSTEM
Test for leaks whenever you suspect a refrigerant leak in
the system. You should also test for leaks whenever you
perform a service operation which results in disturbing
the lines or the connections. Leaks are commonly found
at the refrigerant fittings or at the connections. Leaks are
commonly caused by the following problems:
Improper torque.
Damaged O-ring seals.
Dirt or lint on the O-ring seals.
Liquid Leak Detectors
Use a liquid leak detector solution on locations such as
fittings. Apply the solution to the area in question with
the swab that is supplied with the solution. Look for
bubbles to appear. This will indicate the existence and
location of any leak.
For areas where this is not practical, such as sections of
the evaporator and the condenser, an electronic leak de-
tector is more useful.
Electronic Leak Detectors
Follow the manufacturer’s instructions for calibration,
operation, and maintenance of an electronic leak detec-
tor. Battery condition is especially important to the accu-
racy of a portable model. Set the detector to R-134a
before beginning the test.
Important: Electronic leak detectors are sensitive to
windshield washing solutions, solvents and cleaners,
and certain vehicle adhesives.
Surfaces must be clean to prevent false readings. Make
sure that all surfaces are dry to prevent damage to the
detector.
General Testing Instructions
Follow the entire path of the refrigerant system.
Completely circle each joint at 25 to 50 mm (1 to 2
inches) per second.
Hold the probe tip within 6 mm (1/4 inch) of the sur-
face.
Do not block the air intake.The audible tone changes from 1 to 2 clicks per second
into a solid alarm if there is a leak. Adjust the balance
control to maintain 1 to 2 clicks per second.
Test all of the following areas, even after one leak has
been confirmed:
Evaporator inlet and outlet.
Receiver-drier inlet and outlet.
Condenser inlet and outlet.
Brazed and welded areas.
Damaged areas.
Hose couplings.
Compressor rear head.
All fittings and joints.
Testing Service Ports/Access Valves
The sealing cap is the primary seal for the service ports.
This cap contains a special leak-free O-ring. Make sure
that this cap is not missing or loose. Always use the cor-
rect cap.
Testing the Evaporator Core
Leaks in the evaporator core are difficult to find. Test the
evaporator core using the following procedure:
1. Run the blower fan at speed setting 4 for at least
15 minutes.
2. Turn the blower to the OFF position.
3. Wait for 10 minutes.
4. Remove the blower motor resistor. Refer to “Blower
Motor Resistor” in this section.
5. Insert the leak detector probe as close as possible to
the evaporator core. The detector will indicate a leak
with a solid alarm.
6. Use a flashlight to search for refrigerant oil in the core
surface.
Testing the Compressor Shaft Seal
1. Blow shop air behind and in front of the compressor
clutch/pulley for at least 15 seconds.
2. Wait 1 to 2 minutes.
3. Probe the area in front of the pulley. If the detector
emits a solid alarm, there is a leak.

9T–2 REMOTE KEYLESS ENTRY AND ANTI-THEFT SYSTEM
DAEWOO M-150 BL2
DESCRIPTION AND OPERATION
REMOTE KEYLESS ENTRY AND
ANTI-THEFT SYSTEM
The remote keyless entry and anti-theft system can per-
form the following functions:

Remotely lock and unlock the vehicle doors with a
hand-held high-frequency transmitter.

Sense intrusion into the vehicle through the doors,
the tailgate, or the hood.

Activate a warning to signal an intrusion.

Help the driver find the vehicle in a parking area.

Automatically re-lock the doors if a door or the trunk is
not opened within 30 seconds after the vehicle has
been unlocked by the remote keyless entry.

Communicate serial data to a scan tool to help diag-
nose system faults.
The remote keyless entry and anti-theft system consists
of the following components:

Keyless entry and anti-theft control module/receiver.

Security indicator.

Tailgate open switch.

Door open switches.

Central locking unit.

Flashing turn signal lamps.

Siren.

Hood open switch.
REMOTE LOCKING AND UNLOCKING
The hand-held transmitter locks and unlocks the vehicle
doors by sending radio waves to the control module/re-
ceiver in the vehicle. The effective range of the transmit-
ter varies between 5 and 10 meters (approximately 16 to
32 feet), depending on whether or not objects such as
other vehicles are blocking the path of the radio waves.
The transmitter has a LOCK button and an UNLOCK
button which only function when the ignition is OFF.
Pressing the UNLOCK button has the following effects:

The doors are unlocked.

The turn signal lamps flash twice.

The control module is disarmed.
Pressing the LOCK button has the following effects:

The doors are locked.

The turn signal lamps flash once.

The control module is armed.
The transmitter has a replaceable battery. The battery is
designed to last at least two years before replacement is
necessary.
SECURITY INDICATOR
There is a security indicator on the instrument panel. Af-
ter the LOCK button of the transmitter is pressed, the
module is placed in the armed mode, and the security
indicator flashes. The security indicator turns ON for 1/8
second and OFF for 7/8 second. It then flashes at that
frequency until the control module/receiver is disarmed.
INTRUSION SENSING
The anti-theft function is armed if the transmitter sends
the LOCK message to the control module/receiver when
the ignition is OFF.
When the hood, the door, or the tailgate is opened, the
hood open switch, the door open switch, or the tailgate
open switch will change its input to ground. The alarm
will be activated if the hood open sensor, the door open
sensor, or the tailgate open sensor changes its input to
ground before either of the following conditions occurs:

An UNLOCK message is received from the transmit-
ter.
SIREN
The remote keyless entry system is armed when the
LOCK message is received from the transmitter when
the ignition is OFF. When the system is armed, it will ac-
tivate the siren and flash the turn signals for 28 seconds
if any of the following conditions occurs:

A door is opened (front door open switch input is
changed to ground).

The tailgate is opened (tailgate open switch input is
changed to ground).

The hood is opened while the anti-theft system is
armed (hood open switch input is changed to
ground).
The siren is disarmed when any of the following condi-
tions occurs:

The ignition switch is turned ON with the key.

The UNLOCK button or the LOCK button on the re-
mote transmitter is pressed.
VEHICLE LOCATOR
The remote keyless entry system assists the driver in lo-
cating the vehicle. When the vehicle is unlocked with the
remote control, the turn signals flash twice to indicate
the location of the vehicle. The duration of the flashes
and the length of time between flashes is used to indi-
cate certain vehicle conditions. Refer to “Fault or Alarm
Indication” in this section.