2003 DAEWOO MATIZ tailgate

WATERLEAKS 9I–7
DAEWOO M-150 BL2
SPECIFICATIONS
RECOMMENDED MATERIALS FOR WATERLEAK REPAIRS

Leak Areas

Repair Materials
Windshield, back window

Urethane adhesive, caulking kit, or the equivalent
Metal joints

Brushable seam sealer which can be painted
Ventilation ducts

3MTM Auto Bedding and Glazing Compound or the
equivalent
Small cracks and pin holes 3MTM Drip-Check Sealer or the equivalent Large holes 3MTM Automotive Joint and Seam Sealer Weatherstrips 3MTM 08011 Weatherstrip Adhesive or the equivalent Bolts, studs, and screws Strip caulk
WATERTEST STAND SPECIFICATIONS
Application Description
Nozzle Type
Full jet spray nozzle #1/2 GG-25 or equivalent with a
60° included angle
Nozzle Height Approximately 1,600 mm (63.0 in.) from the floor
Volume of Flow 14L (3.7 gal) per minute
Pressure 155 kPa (22.5 psi) measured at the nozzle


Windshield and A-Pillar Test Stand Position

Approximately 30° down, 45° toward the rear, and
aimed at the corner of the windshield
B-Pillar Test Stand Position Approximately 30° down, 45° toward the rear, and
aimed at the center of the rear door



Back Window and tailgate Test Stand Position


Approximately 30° down, 45° toward the front and
aimed approximately 610 mm (24.0 in.) from the
corner of the back window

DAEWOO M-150 BL2
SECTION 9M
EXTERIOR TRIM
TABLE OF CONTENTS
Description and Operation 9M-2. . . . . . . . . . . . . . . . . .
Emblems and Lettering 9M-2. . . . . . . . . . . . . . . . . . . . .
Mud Guards 9M-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Repair Instructions 9M-3. . . . . . . . . . . . . . . . . . . . . . . . .
On-Vehicle Service 9M-3. . . . . . . . . . . . . . . . . . . . . . . . . . Roof Molding 9M-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear Spoiler 9M-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Front Bumper Spacer 9M-4. . . . . . . . . . . . . . . . . . . . . .
Tailgate Handle 9M-5. . . . . . . . . . . . . . . . . . . . . . . . . . .

EXTERIOR TRIM 9M–3
DAEWOO M-150 BL2
REPAIR INSTRUCTIONS
ON–VEHICLE SERVICE
D109E586
ROOF MOLDING
Removal Procedure
1. Remove the roof molding from the plastic clips (1).
D109E587
Installation Procedure
1. Press the roof molding onto the plastic clips.
D19E588A
REAR SPOILER
Removal Procedure
1. Open the tailgate.
2. Remove the spoiler seals.

9M –4 EXTERIOR TRIM
DAEWOO M-150 BL2
D19E589A
3. Remove the rear spoiler from the tailgate.

Remove the nuts (1).

Remove the rear spoiler (2).
D19E590A
Installation Procedure
1. Install the rear spoiler on the tailgate with the nuts.
2. Install the spoiler seals.
D209B109
FRONT BUMPER SPACER
Removal Procedure
1. Support the hood suitably.
2. Disconnect the negative battery cable.
3. Remove the front bumper spacer.

Remove the bolts (1).

Remove the front bumper spacer from the bumper
fascia (2).
4. Remove the turn signal lamps. Refer to Section 9B,
Lighting Systems.
D209B110
Installation Procedure
1. Install the turn signal lamps. Refer to Section 9B,
Lighting Systems.
2. Install the front bumper spacer with the bolts.
3. Connect the negative battery cable.

EXTERIOR TRIM 9M–5
DAEWOO M-150 BL2
D209B111
TAILGATE HANDLE
Removal Procedure
1. Disconnect the negative battery cable.
2. Open the tailgate.
3. Remove the tailgate lock cylinder. Refer to Section
9P, Doors.
4. Remove the license plate lamps. Refer to Section 9B,
Lighting Systems.
5. Remove the tailgate handle.

Remove the screws (1).

Remove the tailgate handle (2).
D209B112
Installation Procedure
1. Install the tailgate handle with the screws.
2. Install the license plate lamps. Refer to Section 9B,
Lighting Systems.
3. Remove the tailgate lock cylinder. Refer to Section
9P, Doors.
4. Connect the negative battery cable.

DAEWOO M-150 BL2
SECTION 9P
DOORS
CAUTION: Disconnect the negative battery cable before removing or installing any electrical unit or when a
tool or equipment could easily come in contact with exposed electrical terminals. Disconnecting this cable
will help prevent personal injury and damage to the vehicle. The ignition must also be in B unless otherwise
noted.
TABLE OF CONTENTS
Description and Operation 9P-2. . . . . . . . . . . . . . . . . .
Door Lock Striker 9P-2. . . . . . . . . . . . . . . . . . . . . . . . . .
Childproof Rear Door Lock 9P-2. . . . . . . . . . . . . . . . . .
Power Door Locks 9P-2. . . . . . . . . . . . . . . . . . . . . . . . .
Power Windows 9P-2. . . . . . . . . . . . . . . . . . . . . . . . . . .
Tailgate Strut 9P-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Component Locator 9P-3. . . . . . . . . . . . . . . . . . . . . . . .
Front Door 9P-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear Door 9P-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Repair Instructions 9P-7. . . . . . . . . . . . . . . . . . . . . . . . .
On-Vehicle Service 9P-7. . . . . . . . . . . . . . . . . . . . . . . . . .
Front Door Glass Run 9P-7. . . . . . . . . . . . . . . . . . . . . .
Rear Door Glass Run 9P-8. . . . . . . . . . . . . . . . . . . . . .
Door Lock Striker 9P-9. . . . . . . . . . . . . . . . . . . . . . . . . .
Tailgate Lock Striker 9P-9. . . . . . . . . . . . . . . . . . . . . . .
Door Lock Striker Adjustment 9P-10. . . . . . . . . . . . . .
Tailgate Lock Striker Adjustment 9P-11. . . . . . . . . . . .
Front Door Lock 9P-13. . . . . . . . . . . . . . . . . . . . . . . . . .
Childproof Rear Door Lock 9P-14. . . . . . . . . . . . . . . . .
Central Door Lock Actuator 9P-16. . . . . . . . . . . . . . . .
Tailgate Lock 9P-16. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Inside Door Handle 9P-17. . . . . . . . . . . . . . . . . . . . . . . Outside Front Door Handle 9P-17. . . . . . . . . . . . . . . .
Outside Rear Door Handle 9P-18. . . . . . . . . . . . . . . . .
Door Lock Cylinder 9P-18. . . . . . . . . . . . . . . . . . . . . . .
Manual Window Regulator 9P-19. . . . . . . . . . . . . . . . .
Power Front Window Regulator 9P-19. . . . . . . . . . . .
Front Door Assembly 9P-20. . . . . . . . . . . . . . . . . . . . .
Rear Door Assembly 9P-21. . . . . . . . . . . . . . . . . . . . . .
Tailgate 9P-22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tailgate Lock Cylinder 9P-23. . . . . . . . . . . . . . . . . . . . .
Door Hinge 9P-23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Door Hold Open Link 9P-24. . . . . . . . . . . . . . . . . . . . .
Inside Channel Weatherstrip (Standard) 9P-24. . . . .
Inside Channel Weatherstrip (Deluxe) 9P-25. . . . . . .
Door Outside Channel Weatherstrip 9P-25. . . . . . . . .
Door Weatherstrip 9P-26. . . . . . . . . . . . . . . . . . . . . . . .
Door Seal Trim 9P-27. . . . . . . . . . . . . . . . . . . . . . . . . . .
Door Opening Weatherstrip 9P-27. . . . . . . . . . . . . . . .
Manual Window Regulator Handle 9P-28. . . . . . . . . .
Tailgate Strut 9P-28. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Schematic and Routing Diagrams 9P-30. . . . . . . . . .
Power Door Locks 9P-30. . . . . . . . . . . . . . . . . . . . . . . .
Power Windows (Front Only) 9P-34. . . . . . . . . . . . . . .

9P – 2 DOORS
DAEWOO M-150 BL2
DESCRIPTION AND OPERATION
DOOR LOCK STRIKER
The front and the rear door lock strikers each consist of
a striker with two screws threaded into a floating cage
plate in the B-pillars and C-pillars. The door is secured in
the closed position when the door lock fork snaps over
and engages the striker.
CHILDPROOF REAR DOOR LOCK
The childproof rear door locks help prevent passengers,
especially children, from opening the rear doors of the
vehicle from the inside.
In order to activate these locks, move the levers of both
rear doors to the lock position. Then, close both doors.
Rear passengers will be unable to open the doors from
the inside of the vehicle.
In order to deactivate the childproof rear door lock, un-
lock the door from the inside of the vehicle and open the
door from the outside. Move the lever to the unlock posi-
tion. The rear door will now work normally.
POWER DOOR LOCKS
The power door locks use a solenoid that is contained in
each door lock assembly. The door locks are activatedby the actuator on the inside door handle or by the lock
cylinder on the driver door only. When the driver door is
locked or unlocked by the actuator or lock cylinder, all
doors are locked or unlocked accordingly.
POWER WINDOWS
The power windows are controlled by electrical switches
on the front door tirm and operated by a motor at each
window regulator. The windows are lowered by pressing
the switch and raised by pulling up on the switch. The
window will stop movement when the switch is released
or when the window is completely open or closed.
TAILGATE STRUT
This vehicle is equipped with the gas struts. The struts
support the tailgate suitably when opening the tailgate.
The strut contained the high pressure compressed gas.
Therefore, be careful not to take apart, puncture, apply
heat or fire bacause the strut may explode.

DOORS 9P–9
DAEWOO M-150 BL2
D109C570
DOOR LOCK STRIKER
Removal Procedure
1. Remove the door lock striker.

Remove the screws (1).

Remove the door lock striker (2).
D109C571
Installation Procedure
Notice: Dissimilar metals in direct contact with each
other may corrode rapidly. Make sure to use the correct
fasteners to prevent premature corrosion.
1. Install the door lock striker with the screws.
D109C572
TAILGATE LOCK STRIKER
Removal Procedure
1. Open the tailgate and suitably support it.
2. Remove the tailgate lock striker.

Remove the screws (1).

Disconnect the cable (2).

Remove the striker (3).
D109C573
Installation Procedure
Notice: Dissimilar metal in direct contact with each oth-
er may corrode rapidly. Make sure to use the correct fas-
teners to prevent premature corrosion.
1. Connect the cable.
2. Install the tailgate lock striker with the screws.