2003 CHRYSLER VOYAGER crossmember reinforcement

(7) Remove fuel filler housing and lockout link
from vehicle.
(8) Disengage clip holding link to fuel fill door
(Fig. 13).
(9) Remove link from fuel fill door.
INSTALLATION
(1) Insert link into clip on fuel fill door.
(2) Engage clip to hold link to fuel fill door.
(3) Insert lockout link through grommet in panel
between inner and outer quarter panel.
(4) Close fuel fill door.
(5) Install fuel filler housing to outer quarter
panel.(6) Verify that all clips on fuel filler housing are
fully engaged to outer quarter panel.
(7) Engage fuel filler lockout link into clip on fuel
fill blocker latch arm.
(8) Install water shield patch covering access hole
in C-pillar.
(9) Install left quarter trim panel.
GRILLE OPENING
REINFORCEMENT
REMOVAL
(1) Release hood latch and open hood.
(2) Remove bolts attaching hood latch to cross-
member and position latch out of the way.
(3) Remove radiator sight shield.
(4) Remove engine air inlet resonator.
(5) Remove hood cable.
(6) Remove hood prop rod.
(7) Remove screw attaching coolant recovery bottle
to crossmember.
(8) Remove bolts attaching radiator isolators to
crossmember.
(9) Remove bolts attaching ends of crossmember to
radiator closure panel (Fig. 14).
(10) Lift crossmember upward and away from
radiator closure panel.
(11) Remove crossmember from vehicle.
INSTALLATION
(1) Place radiator closure panel crossmember in
position on vehicle.
(2) Insert ends of crossmember between layered
metal sections of radiator closure panel at each side
of radiator.
Fig. 12 FUEL FILLER LOCKOUT LINK AT LATCH
ARM
1 - FUEL FILLER LOCKOUT LINK
2 - C-PILLAR
3 - FUEL FILLER BLOCKER LATCH ARM
4 - PLASTIC LINK CLIP
5 - INNER QUARTER PANEL
Fig. 13 FUEL FILLER LOCKOUT LINK
1 - FUEL FILLER LOCKOUT LINK
2 - FUEL FILLER OPENING
3 - QUARTER PANELFig. 14 RADIATOR CLOSURE PANEL
CROSSMEMBER
1 - RADIATOR CLOSURE PANEL CROSSMEMBER
2 - FRONT FASCIA
RSEXTERIOR23-53
FUEL FILL DOOR BLOCKER LOCKOUT LINK (Continued)
ProCarManuals.com

(3) Align with paint breaks around bolt heads.
(4) Install bolts attaching ends of crossmember to
radiator closure panel (Fig. 14). Tighten bolts to 19
N´m (14 ft. lbs.) torque.
(5) Install bolts attaching radiator isolators to
crossmember.
(6) Install screw attaching coolant recovery bottle
to crossmember.
(7) Install bolt attaching air cleaner housing to
crossmember.
(8) Install engine air inlet resonator.
(9) Install radiator sight shield.
(10) Install hood prop rod.
(11) Align hood latch by placing latch over net
pierce tabs. If alignment is required, flatten tabs.
(12) Install bolts attaching hood latch to cross-
member. Tighten bolts to 13.5 N´m (10 ft. lbs.)
torque.
(13) Verify hood latch operation and hood align-
ment.
FRONT WHEELHOUSE
SPLASH SHIELD
REMOVAL
(1) Hoist and support vehicle on safety stands.
(Refer to LUBRICATION & MAINTENANCE/HOIST-
ING - STANDARD PROCEDURE).
(2) Remove front wheel.
(3) Remove push pin fasteners attaching splash
shield to frame rail forward of suspension.
(4) Remove push pin fasteners attaching splash
shield to frame rail rearward of suspension.
(5) Remove screws attaching wheelhouse splash
shield to front fender and front bumper fascia.
(6) Remove splash shield from vehicle (Fig. 15).
INSTALLATION
(1) Place splash shield in position on vehicle (Fig.
15).
(2) Install push pin fasteners attaching splash
shield to frame rail forward of suspension.
(3) Install push pin fasteners attaching splash
shield to frame rail rearward of suspension.
(4) Install screws attaching wheelhouse splash
shield to front fender.
(5) Install front wheel.
(6) Lower vehicle.
LUGGAGE RACK RISER
REMOVAL
(1) Remove two fasteners from the front riser.
Gently pull up on the luggage rack side rail and
detach the riser snap to remove riser from the rail
(Fig. 16).
(2) Repeat for the opposite side, if necessary.
(3) Remove front riser(s) from vehicle (Fig. 17).
Fig. 15 FRONT WHEELHOUSE SPLASH SHIELD
1 - FRONT FENDER WHEELHOUSE SPLASH SHIELD
2 - PUSH PIN FASTENERS
3 - ACCESSORY DRIVE SPLASH SHIELD
4 - SCREWS
Fig. 16 LUGGAGE RACK RISER COVER
1 - FRONT RISER COVER
2 - LOCK TABS
3 - LUGGAGE RACK SIDE RAIL
4 - FRONT RISER
23 - 54 EXTERIORRS
GRILLE OPENING REINFORCEMENT (Continued)
ProCarManuals.com

Fig. 103 INNER BODY SIDE SILL REINFORCEMENTS
Fig. 104 TOE BOARD CROSSMEMBER
RSBODY STRUCTURE23 - 201
WELD LOCATIONS (Continued)
ProCarManuals.com

BUCKET SEAT BACK - QUAD BUCKET -
INSTALLATION.......................23-97
BUCKET SEAT BACK - QUAD BUCKET -
REMOVAL..........................23-97
BUCKET SEAT RISER - INSTALLATION,
QUAD..............................23-96
BUCKET SEAT RISER - REMOVAL, QUAD . . 23-96
BUCKET SEAT SIDE SHIELD - NO CUP
HOLDER - INSTALLATION, QUAD........23-96
BUCKET SEAT SIDE SHIELD - NO CUP
HOLDER - REMOVAL, QUAD............23-96
BUCKET SEAT SIDE SHIELD/CUP
HOLDER - INSTALLATION, QUAD........23-95
BUCKET SEAT SIDE SHIELD/CUP
HOLDER - REMOVAL, QUAD............23-95
BUCKLE - FIRST ROW - BENCH -
INSTALLATION, SEAT BELT.............8O-12
BUCKLE - FIRST ROW - BENCH -
REMOVAL, SEAT BELT................8O-12
BUCKLE - FIRST ROW INBOARD - QUAD
BUCKET - INSTALLATION, SEAT BELT....8O-11
BUCKLE - FIRST ROW INBOARD - QUAD
BUCKET - REMOVAL, SEAT BELT........8O-11
BUCKLE - FRONT INBOARD -
INSTALLATION, SEAT BELT.............8O-11
BUCKLE - FRONT INBOARD - REMOVAL,
SEAT BELT .........................8O-11
BUCKLE - SECOND ROW - THREE
PASSENGER BENCH - INSTALLATION,
SEAT BELT .........................8O-14
BUCKLE - SECOND ROW - THREE
PASSENGER BENCH - REMOVAL, SEAT
BELT ..............................8O-14
BUCKLE - SECOND ROW INBOARD -
50/50 BENCH - INSTALLATION, SEAT
BELT ..............................8O-12
BUCKLE - SECOND ROW INBOARD -
50/50 BENCH - REMOVAL, SEAT BELT....8O-12
BUMPER - DESCRIPTION, JOUNCE........2-35
BUMPER - INSTALLATION, STOP........23-25
BUMPER - OPERATION, JOUNCE.........2-35
BUMPER - REMOVAL, STOP............23-25
BUMPER BEZEL - INSTALLATION,
SLIDING DOOR STOP.................23-25
BUMPER BEZEL - REMOVAL, SLIDING
DOOR STOP........................23-25
BUMPER REINFORCEMENT -
INSTALLATION, FRONT.................13-2
BUMPER REINFORCEMENT -
INSTALLATION, REAR..................13-3
BUMPER REINFORCEMENT - REMOVAL,
FRONT..............................13-2
BUMPER REINFORCEMENT - REMOVAL,
REAR...............................13-3
BUS COMMUNICATION RECEIVE - PCM
INPUT - OPERATION, DATA.............8E-15
BUS, OPERATION - PROGRAMMABLE
COMMUNICATIONS INTERFACE (PCI).....14-21
BUSHING - INSTALLATION, LEAF SPRING
FRONT..............................2-29
BUSHING - REMOVAL, LEAF SPRING
FRONT..............................2-28
BUSHINGS - INSTALLATION, FRONT
CROSSMEMBER MOUNT...............13-12
BUSHINGS - REMOVAL, FRONT
CROSSMEMBER MOUNT...............13-12
BUSHINGS (DISC/DISC BRAKES) -
ASSEMBLY, CALIPER GUIDE PIN.........5-25
BUSHINGS (DISC/DISC BRAKES) -
DISASSEMBLY, CALIPER GUIDE PIN.......5-24
CABLE - CROSSOVER - INSTALLATION,
GEARSHIFT.........................21-76
CABLE - CROSSOVER - REMOVAL,
GEARSHIFT.........................21-73
CABLE - DESCRIPTION.................8P-4
CABLE - DESCRIPTION, ANTENNA BODY . . . 8A-4
CABLE - DESCRIPTION, SPARK PLUG.....8I-10
CABLE - DIAGNOSIS AND TESTING,
ANTENNA BODY......................8A-4
CABLE - DIAGNOSIS AND TESTING,
BATTERY...........................8F-16
CABLE - INSTALLATION................8P-4
CABLE - INSTALLATION, ANTENNA BODY
. . 8A-6
CABLE - INSTALLATION, FRONT
..........5-64
CABLE - INSTALLATION, GEAR SHIFT
....21-205
CABLE - INSTALLATION, HOLD OPEN
LATCH
.............................23-38
CABLE - INSTALLATION, INSIDE HANDLE
. . 23-37CABLE - INSTALLATION, INSTRUMENT
PANEL ANTENNA......................8A-9
CABLE - INSTALLATION, LATCH RELEASE . 23-61
CABLE - INSTALLATION, OUTSIDE
HANDLE............................23-36
CABLE - INSTALLATION, PARKING
BRAKE LEVER AND FRONT..............5-66
CABLE - INSTALLATION, THROTTLE
CONTROL..........................14-35
CABLE - OPERATION...................8P-4
CABLE - OPERATION, ANTENNA BODY.....8A-4
CABLE - REMOVAL....................8P-4
CABLE - REMOVAL, ANTENNA BODY......8A-5
CABLE - REMOVAL, FRONT..............5-64
CABLE - REMOVAL, GEAR SHIFT.......21-204
CABLE - REMOVAL, HOLD OPEN LATCH . . . 23-37
CABLE - REMOVAL, INSIDE HANDLE.....23-37
CABLE - REMOVAL, INSTRUMENT PANEL
ANTENNA...........................8A-8
CABLE - REMOVAL, LATCH RELEASE.....23-60
CABLE - REMOVAL, OUTSIDE HANDLE....23-36
CABLE - REMOVAL, PARKING BRAKE
LEVER AND FRONT....................5-65
CABLE - REMOVAL, THROTTLE
CONTROL..........................14-35
CABLE - SELECTOR - INSTALLATION,
GEARSHIFT.........................21-84
CABLE - SELECTOR - REMOVAL,
GEARSHIFT.........................21-81
CABLE ADJUSTMENT, ADJUSTMENTS -
GEARSHIFT........................21-206
CABLE ADJUSTMENT, INSTALLATION -
SYNCHRONIZING...............23-101,23-87
CABLE (FRONT) - INSTALLATION,
PARKING BRAKE......................5-63
CABLE (FRONT) - REMOVAL, PARKING
BRAKE..............................5-59
CABLE (INTERMEDIATE) -
INSTALLATION, PARKING BRAKE.........5-63
CABLE (INTERMEDIATE) - REMOVAL,
PARKING BRAKE......................5-60
CABLE (LEFT REAR) - INSTALLATION,
PARKING BRAKE......................5-64
CABLE (LEFT REAR) - REMOVAL,
PARKING BRAKE......................5-62
CABLE RESISTANCE, SPECIFICATIONS -
SPARK PLUG.........................8I-2
CABLE (RIGHT REAR) - INSTALLATION,
PARKING BRAKE......................5-63
CABLE (RIGHT REAR) - REMOVAL,
PARKING BRAKE......................5-60
CABLES - ADJUSTMENT, PARKING
BRAKE..............................5-64
CABLES - DESCRIPTION, BATTERY.......8F-16
CABLES - INSTALLATION, BATTERY......8F-18
CABLES - OPERATION, BATTERY........8F-16
CABLES - REMOVAL, BATTERY..........8F-18
CALIBRATION - STANDARD PROCEDURE,
COMPASS...........................8M-3
CALIBRATION - STANDARD PROCEDURE,
HEATER-A/C CONTROL.................24-8
CALIPER - CLEANING..............5-25,5-29
CALIPER - INSPECTION............5-25,5-29
CALIPER - INSTALLATION, REAR DISC
BRAKE..............................5-30
CALIPER - REMOVAL, REAR DISC
BRAKE..............................5-27
CALIPER ADAPTER - INSTALLATION,
FRONT DISC BRAKE...................5-31
CALIPER ADAPTER - REMOVAL, FRONT
DISC BRAKE.........................5-31
CALIPER (DISC/DISC BRAKES) -
INSTALLATION, FRONT DISC BRAKE......5-27
CALIPER (DISC/DISC BRAKES) -
REMOVAL, FRONT DISC BRAKE..........5-24
CALIPER (DISC/DRUM BRAKES) -
INSTALLATION, FRONT DISC BRAKE......5-27
CALIPER (DISC/DRUM BRAKES) -
REMOVAL, FRONT DISC BRAKE
..........5-24
CALIPER GUIDE PIN BUSHINGS
(DISC/DISC BRAKES) - ASSEMBLY
........5-25
CALIPER GUIDE PIN BUSHINGS
(DISC/DISC BRAKES) - DISASSEMBLY
.....5-24
CALIPER GUIDE PINS (DISC/DRUM
BRAKES) - INSTALLATION, DISC
BRAKE
..............................5-31
CALIPER GUIDE PINS (DISC/DRUM
BRAKES) - REMOVAL, DISC BRAKE
.......5-31CALIPER PISTON AND SEAL -
ASSEMBLY......................5-26,5-29
CALIPER PISTON AND SEAL -
DISASSEMBLY....................5-24,5-28
CAMSHAFT & BEARINGS (IN BLOCK) -
DESCRIPTION.......................9-115
CAMSHAFT & BEARINGS (IN BLOCK) -
INSPECTION........................9-115
CAMSHAFT & BEARINGS (IN BLOCK) -
INSTALLATION.......................9-115
CAMSHAFT & BEARINGS (IN BLOCK) -
OPERATION.........................9-115
CAMSHAFT & BEARINGS (IN BLOCK) -
REMOVAL..........................9-115
CAMSHAFT END PLAY - STANDARD
PROCEDURE, MEASURING..............9-29
CAMSHAFT OIL SEAL(S) - INSTALLATION . . 9-28
CAMSHAFT OIL SEAL(S) - REMOVAL......9-27
CAMSHAFT POSITION SENSOR -
DESCRIPTION.........................8I-3
CAMSHAFT POSITION SENSOR -
OPERATION..........................8I-3
CAMSHAFT SPROCKET - INSTALLATION,
TIMING CHAIN.......................9-157
CAMSHAFT SPROCKET - REMOVAL,
TIMING CHAIN.......................9-156
CAMSHAFT SPROCKETS - INSTALLATION . . 9-65
CAMSHAFT SPROCKETS - REMOVAL......9-64
CAMSHAFT(S) - CLEANING..............9-29
CAMSHAFT(S) - DESCRIPTION...........9-28
CAMSHAFT(S) - INSPECTION............9-30
CAMSHAFT(S) - INSTALLATION..........9-30
CAMSHAFT(S) - OPERATION.............9-28
CAMSHAFT(S) - REMOVAL..............9-29
CANISTER - DESCRIPTION, VAPOR......25-18
CANISTER - INSTALLATION, REAR EVAP . . 25-20
CANISTER - OPERATION, VAPOR........25-18
CANISTER - REMOVAL, REAR EVAP......25-19
CAP - DESCRIPTION, FUEL FILLER.......25-12
CAP - DESCRIPTION, RADIATOR
PRESSURE..........................7-26
CAP - INSTALLATION, INSTRUMENT
PANEL END.........................23-67
CAP - OPERATION, FUEL FILLER........25-12
CAP - OPERATION, RADIATOR
PRESSURE..........................7-27
CAP - REMOVAL, INSTRUMENT PANEL
END ...............................23-67
CAP TESTING - DIAGNOSIS AND
TESTING, COOLING SYSTEM
PRESSURE..........................7-27
CAP TO FILLER NECK SEAL -
DIAGNOSIS AND TESTING, RADIATOR.....7-27
CAPACITIES - SPECIFICATIONS, FLUID......0-6
CARE - CLEANING, ALUMINUM WHEEL . . . 22-18
CARPETS AND FLOOR MATS -
INSTALLATION.......................23-75
CARPETS AND FLOOR MATS - REMOVAL . 23-74
CARRIER ASSEMBLY - DESCRIPTION,
BALANCE SHAFTS.....................9-69
CARRIER ASSEMBLY - INSTALLATION,
BALANCE SHAFTS.....................9-72
CARRIER ASSEMBLY - OPERATION,
BALANCE SHAFTS.....................9-69
CARRIER ASSEMBLY - REMOVAL,
BALANCE SHAFTS.....................9-69
CARRIER SEAL - INSTALLATION,
DIFFERENTIAL........................21-9
CARRIER SEAL - REMOVAL,
DIFFERENTIAL........................21-9
CATALYTIC CONVERTER - DESCRIPTION . . . 11-4
CATALYTIC CONVERTER - INSPECTION....11-5
CATALYTIC CONVERTER - INSTALLATION . . . 11-6
CATALYTIC CONVERTER - OPERATION.....11-4
CATALYTIC CONVERTER - REMOVAL......11-5
CAUSES - DIAGNOSIS AND TESTING,
COMMON PROBLEM..................21-30
CAUTION - CAUTIONS..................5-78
CAUTION, A/C PLUMBING..............24-61
CAUTION, DESCRIPTION.................5-4
CAUTION, DESCRIPTION...............19-37
CAUTION, SENSOR - TPM..............22-10
CAUTIONS, CAUTION..................5-78
CAUTIONS, WARNING - WARNINGS
. 19-10,19-27
CD CHANGER - DESCRIPTION
...........8A-7
CD CHANGER - INSTALLATION
...........8A-8
CD CHANGER - OPERATION
.............8A-7
CD CHANGER - REMOVAL
..............8A-8
RSINDEX5
Description Group-Page Description Group-Page Description Group-Page
ProCarManuals.com

FLANGE SHIM SELECTION,
ADJUSTMENTS - OUTPUT...............21-7
FLEX DRIVE - DESCRIPTION...........8N-36
FLEX DRIVE - INSTALLATION...........8N-37
FLEX DRIVE - OPERATION.............8N-36
FLEX DRIVE - REMOVAL...............8N-37
FLEX PLATE - INSTALLATION...........9-131
FLEX PLATE - REMOVAL...............9-131
FLEXIBLE FUEL ENGINE OIL -
DESCRIPTION.........................0-3
FLOOR CONSOLE TRAY - BRACKET
ASSEMBLY - INSTALLATION............23-82
FLOOR CONSOLE TRAY - BRACKET
ASSEMBLY - REMOVAL................23-82
FLOOR CONSOLE TRAY - INSTALLATION . . 23-81
FLOOR CONSOLE TRAY - REMOVAL......23-81
FLOOR DISTRIBUTION DUCTS -
INSTALLATION.......................24-49
FLOOR DISTRIBUTION DUCTS -
REMOVAL..........................24-48
FLOOR MATS - INSTALLATION, CARPETS . 23-75
FLOOR MATS - REMOVAL, CARPETS.....23-74
FLOW AND PRESSURE TEST -
DIAGNOSIS AND TESTING, POWER
STEERING SYSTEM....................19-1
FLOW CHECK - DIAGNOSIS AND
TESTING, COOLING SYSTEM.............7-3
FLUID - DESCRIPTION, TRANSMISSION.....0-4
FLUID AND FILTER SERVICE -
STANDARD PROCEDURE..............21-203
FLUID CAPACITIES - SPECIFICATIONS......0-6
FLUID CHANGE - STANDARD
PROCEDURE, DIFFERENTIAL
ASSEMBLY..........................3-40
FLUID CHANGE - STANDARD
PROCEDURE, OVERRUNNING CLUTCH
HOUSING............................3-41
FLUID CHANGE - STANDARD
PROCEDURE, PTU.....................21-5
FLUID CONTAMINATION - DIAGNOSIS
AND TESTING, BRAKE..................5-32
FLUID COOLER - DESCRIPTION.........19-44
FLUID COOLER - INSTALLATION.........19-45
FLUID COOLER - OPERATION...........19-44
FLUID COOLER - REMOVAL............19-44
FLUID DRAIN AND FILL - STANDARD
PROCEDURE........................21-71
FLUID FILL/CHECK LOCATIONS -
DESCRIPTION.........................0-7
FLUID LEAK DIAGNOSIS, DIAGNOSIS
AND TESTING........................21-3
FLUID LEAKAGE - DIAGNOSIS AND
TESTING, TORQUE CONVERTER
HOUSING..........................21-123
FLUID LEVEL AND CONDITION CHECK,
STANDARD PROCEDURE..............21-201
FLUID LEVEL CHECK - STANDARD
PROCEDURE........................21-71
FLUID LEVEL CHECKING - STANDARD
PROCEDURE, BRAKE...................5-32
FLUID LEVEL CHECKING - STANDARD
PROCEDURE, POWER STEERING........19-44
FLUID LEVEL INSPECTION - STANDARD
PROCEDURE.........................21-4
FLUID LEVEL SWITCH - DESCRIPTION,
BRAKE
..............................5-10
FLUID LEVEL SWITCH - INSTALLATION,
BRAKE
..............................5-11
FLUID LEVEL SWITCH - INSTALLATION,
WASHER
...........................8R-16
FLUID LEVEL SWITCH - OPERATION,
BRAKE
..............................5-10
FLUID LEVEL SWITCH - REMOVAL,
BRAKE
..............................5-11
FLUID LEVEL SWITCH - REMOVAL,
WASHER
...........................8R-15
FLUID, SPECIFICATIONS - BRAKE
.........5-33
FLUSH MEASUREMENTS -
SPECIFICATIONS, GAP
................23-121
FLYWHEEL - INSTALLATION
.............6-12
FLYWHEEL - REMOVAL
.................6-12
FOG LAMP - DIAGNOSIS AND TESTING,
FRONT
..............................8L-7
FOG LAMP - EXPORT - DESCRIPTION,
REAR
..............................8L-22
FOG LAMP - EXPORT - INSTALLATION,
FRONT
..............................8L-9FOG LAMP - EXPORT - REMOVAL,
FRONT..............................8L-9
FOG LAMP - INSTALLATION, FRONT.......8L-9
FOG LAMP - REMOVAL, FRONT..........8L-9
FOG LAMP UNIT ALIGNMENT - EXPORT
- STANDARD PROCEDURE, FRONT........8L-9
FOG LAMP UNIT ALIGNMENT -
STANDARD PROCEDURE, FRONT.........8L-9
FOLDAWAY MIRROR SWITCH - EXPORT
- DESCRIPTION, POWER..............8N-48
FOLDAWAY MIRROR SWITCH - EXPORT
- INSTALLATION, POWER..............8N-49
FOLDAWAY MIRROR SWITCH - EXPORT
- OPERATION, POWER................8N-48
FOLDAWAY MIRROR SWITCH - EXPORT
- REMOVAL, POWER..................8N-48
FORK AND SHAFT - DESCRIPTION,
SHIFT.............................21-113
FORM-IN-PLACE GASKETS AND
SEALERS - STANDARD PROCEDURE . . 9-11,9-84
FRAME DIMENSIONS, SPECIFICATIONS....13-4
FRONT - DESCRIPTION, HALF SHAFT.......3-1
FRONT - INSTALLATION, CRANKSHAFT
OIL SEAL.......................9-127,9-40
FRONT - INSTALLATION, HALF SHAFT......3-4
FRONT - INSTALLATION, SEAT BELT &
RETRACTOR - OUTBOARD.............8O-13
FRONT - INSTALLATION, SPRING
MOUNTS............................2-42
FRONT - INSTALLATION, WHEEL
MOUNTING STUDS...................22-21
FRONT - REMOVAL, CRANKSHAFT OIL
SEAL..........................9-127,9-40
FRONT - REMOVAL, HALF SHAFT..........3-2
FRONT - REMOVAL, SEAT BELT &
RETRACTOR - OUTBOARD.............8O-13
FRONT - REMOVAL, SPRING MOUNTS.....2-42
FRONT - REMOVAL, WHEEL MOUNTING
STUDS.............................22-20
FRONT - SPECIFICATIONS, HALF SHAFT . . . 3-15,
3-6
FRONT BRAKE ROTOR - INSTALLATION....5-54
FRONT BRAKE ROTOR - REMOVAL.......5-54
FRONT BUMPER REINFORCEMENT -
INSTALLATION........................13-2
FRONT BUMPER REINFORCEMENT -
REMOVAL...........................13-2
FRONT BUSHING - INSTALLATION, LEAF
SPRING.............................2-29
FRONT BUSHING - REMOVAL, LEAF
SPRING.............................2-28
FRONT CABLE - INSTALLATION..........5-64
FRONT CABLE - INSTALLATION,
PARKING BRAKE LEVER................5-66
FRONT CABLE - REMOVAL..............5-64
FRONT CABLE - REMOVAL, PARKING
BRAKE LEVER........................5-65
FRONT CONTROL MODULE -
DESCRIPTION........................8E-7
FRONT CONTROL MODULE - DIAGNOSIS
AND TESTING........................8E-7
FRONT CONTROL MODULE -
INSTALLATION........................8E-8
FRONT CONTROL MODULE - OPERATION . . 8E-7
FRONT CONTROL MODULE - REMOVAL....8E-8
FRONT CRADLE CROSSMEMBER -
DESCRIPTION........................13-9
FRONT CRADLE CROSSMEMBER
THREAD REPAIR - DESCRIPTION.........13-9
FRONT CROSSMEMBER MOUNT
BUSHINGS - INSTALLATION............13-12
FRONT CROSSMEMBER MOUNT
BUSHINGS - REMOVAL................13-12
FRONT DISC BRAKE CALIPER ADAPTER
- INSTALLATION......................5-31
FRONT DISC BRAKE CALIPER ADAPTER
- REMOVAL..........................5-31
FRONT DISC BRAKE CALIPER
(DISC/DISC BRAKES) - INSTALLATION
.....5-27
FRONT DISC BRAKE CALIPER
(DISC/DISC BRAKES) - REMOVAL
.........5-24
FRONT DISC BRAKE CALIPER
(DISC/DRUM BRAKES) -
INSTALLATION
........................5-27
FRONT DISC BRAKE CALIPER
(DISC/DRUM BRAKES) - REMOVAL
.......5-24
FRONT DISC BRAKE SHOES (DISC/DISC
BRAKES) - INSTALLATION
...............5-16FRONT DISC BRAKE SHOES (DISC/DISC
BRAKES) - REMOVAL..................5-14
FRONT DISC BRAKE SHOES (DISC/
DRUM BRAKES) - INSTALLATION.........5-17
FRONT DISC BRAKE SHOES (DISC/
DRUM BRAKES) - REMOVAL............5-15
FRONT DOOR GLASS RUN
WEATHERSTRIP - INSTALLATION.......23-110
FRONT DOOR GLASS RUN
WEATHERSTRIP - REMOVAL...........23-110
FRONT DOOR INNER BELT MOLDING -
INSTALLATION......................23-112
FRONT DOOR INNER BELT MOLDING -
REMOVAL.........................23-112
FRONT DOOR OUTER BELT MOLDING -
INSTALLATION......................23-110
FRONT DOOR OUTER BELT MOLDING -
REMOVAL.........................23-110
FRONT DOOR REAR OUTLET -
INSTALLATION.......................24-42
FRONT DOOR REAR OUTLET - REMOVAL . 24-41
FRONT DOOR WEATHERSTRIP -
INSTALLATION......................23-111
FRONT DOOR WEATHERSTRIP -
REMOVAL.........................23-111
FRONT FASCIA - INSTALLATION..........13-1
FRONT FASCIA - REMOVAL..............13-1
FRONT FENDER - INSTALLATION........23-51
FRONT FENDER - REMOVAL............23-51
FRONT FOG LAMP - DIAGNOSIS AND
TESTING............................8L-7
FRONT FOG LAMP - EXPORT -
INSTALLATION........................8L-9
FRONT FOG LAMP - EXPORT - REMOVAL . . 8L-9
FRONT FOG LAMP - INSTALLATION.......8L-9
FRONT FOG LAMP - REMOVAL...........8L-9
FRONT FOG LAMP UNIT ALIGNMENT -
EXPORT - STANDARD PROCEDURE.......8L-9
FRONT FOG LAMP UNIT ALIGNMENT -
STANDARD PROCEDURE................8L-9
FRONT INBOARD - INSTALLATION, SEAT
BELT BUCKLE.......................8O-11
FRONT INBOARD - REMOVAL, SEAT
BELT BUCKLE.......................8O-11
FRONT MOUNT - INSTALLATION....9-131,9-49
FRONT MOUNT - REMOVAL........9-131,9-49
FRONT POSITION LAMP - EXPORT -
INSTALLATION.......................8L-10
FRONT POSITION LAMP - EXPORT -
REMOVAL..........................8L-10
FRONT SEAT - INSTALLATION...........23-90
FRONT SEAT - REMOVAL..............23-90
FRONT SEAT CUSHION SIDE COVER -
INSTALLATION.......................23-93
FRONT SEAT CUSHION SIDE COVER -
REMOVAL..........................23-93
FRONT SEAT RISER - MANUAL TRACK -
INSTALLATION.......................23-93
FRONT SEAT RISER - MANUAL TRACK -
REMOVAL..........................23-93
FRONT SEAT TRACK - REAR COVER -
INSTALLATION.......................23-95
FRONT SEAT TRACK - REAR COVER -
REMOVAL..........................23-95
FRONT SEAT TRACK MANUAL
ADJUSTER - INSTALLATION............23-94
FRONT SEAT TRACK MANUAL
ADJUSTER - REMOVAL................23-94
FRONT SEAT TRACK POWER ADJUSTER
- INSTALLATION.....................23-94
FRONT SEAT TRACK POWER ADJUSTER
- REMOVAL.........................23-94
FRONT SEATBACK - INSTALLATION......23-91
FRONT SEATBACK - REMOVAL..........23-91
FRONT SEATBACK ASSIST STRAP -
INSTALLATION.......................23-91
FRONT SEATBACK ASSIST STRAP -
REMOVAL..........................23-91
FRONT SEATBACK COVER -
INSTALLATION.......................23-92
FRONT SEATBACK COVER - REMOVAL....23-92
FRONT SEATBACK PANEL -
INSTALLATION
.......................23-92
FRONT SEATBACK PANEL - REMOVAL
....23-91
FRONT SUSPENSION - DESCRIPTION
......2-2
FRONT SUSPENSION - OPERATION
........2-2
FRONT SUSPENSION FASTENER
TORQUE, SPECIFICATIONS
...............2-3
RSINDEX13
Description Group-Page Description Group-Page Description Group-Page
ProCarManuals.com

REAR WASHER PUMP MOTOR -
INSTALLATION......................8R-14
REAR WASHER PUMP MOTOR -
REMOVAL..........................8R-13
REAR WHEEL SPEED SENSOR - AWD -
INSTALLATION........................5-80
REAR WHEEL SPEED SENSOR - AWD -
REMOVAL...........................5-80
REAR WHEEL SPEED SENSOR - FWD -
INSTALLATION........................5-81
REAR WHEEL SPEED SENSOR - FWD -
REMOVAL...........................5-81
REAR WINDOW DEFOGGER SWITCH -
DESCRIPTION........................8G-2
REAR WINDOW DEFOGGER SWITCH -
OPERATION..........................8G-2
REAR WIPER ARM - INSTALLATION......8R-14
REAR WIPER ARM - REMOVAL.........8R-14
REAR WIPER MOTOR - INSTALLATION . . . 8R-15
REAR WIPER MOTOR - REMOVAL.......8R-14
REAR WIPER SYSTEM - DIAGNOSIS
AND TESTING........................8R-4
REAR WIPER/WASHER SWITCH -
DESCRIPTION.......................8R-15
REAR WIPER/WASHER SWITCH -
OPERATION.........................8R-15
RECEIVE - PCM INPUT - OPERATION,
DATA BUS COMMUNICATION...........8E-15
RECEIVER/DRIER - DESCRIPTION........24-83
RECEIVER/DRIER - INSTALLATION.......24-84
RECEIVER/DRIER - OPERATION.........24-84
RECEIVER/DRIER - REMOVAL...........24-84
RECIRCULATION DOOR ACTUATOR -
DESCRIPTION.......................24-27
RECIRCULATION DOOR ACTUATOR -
INSTALLATION.......................24-28
RECIRCULATION DOOR ACTUATOR -
OPERATION.........................24-27
RECIRCULATION DOOR ACTUATOR -
REMOVAL..........................24-27
RECLINER HANDLE - INSTALLATION.....23-89
RECLINER HANDLE - REMOVAL.........23-89
RECOVERY - STANDARD PROCEDURE,
REFRIGERANT.......................24-89
RECOVERY CONTAINER - DESCRIPTION,
COOLANT............................7-19
RECOVERY CONTAINER - INSTALLATION,
COOLANT............................7-20
RECOVERY CONTAINER - OPERATION,
COOLANT............................7-19
RECOVERY CONTAINER - REMOVAL,
COOLANT............................7-20
RECOVERY SYSTEM - DIAGNOSIS AND
TESTING, COOLANT...................7-20
REFACING VALVES AND VALVE SEATS -
STANDARD PROCEDURE...............9-104
REFERENCES - DESCRIPTION, TORQUE . . Intro.-8
REFRIGERANT - DESCRIPTION..........24-85
REFRIGERANT - OPERATION............24-85
REFRIGERANT OIL - DESCRIPTION......24-90
REFRIGERANT OIL - OPERATION........24-90
REFRIGERANT OIL LEVEL - STANDARD
PROCEDURE........................24-90
REFRIGERANT RECOVERY - STANDARD
PROCEDURE
........................24-89
REFRIGERANT SYSTEM CHARGE -
STANDARD PROCEDURE
...............24-88
REFRIGERANT SYSTEM CHARGE LEVEL
- DIAGNOSIS AND TESTING
............24-85
REFRIGERANT SYSTEM EVACUATE -
STANDARD PROCEDURE
...............24-89
REFRIGERANT SYSTEM LEAKS -
DIAGNOSIS AND TESTING
.............24-86
REFRIGERANT SYSTEM SERVICE
EQUIPMENT - STANDARD PROCEDURE
. . . 24-87
REGULATOR - DESCRIPTION, VOLTAGE
. . . 8F-27
REGULATOR - INSTALLATION, FUEL
PRESSURE
..........................14-7
REGULATOR - MANUAL - INSTALLATION,
WINDOW
...........................23-23
REGULATOR - MANUAL - REMOVAL,
WINDOW
...........................23-23
REGULATOR - OPERATION, FUEL
PRESSURE
..........................14-7
REGULATOR - OPERATION, VOLTAGE
.....8F-27
REGULATOR - POWER - INSTALLATION,
WINDOW
...........................23-22REGULATOR - POWER - REMOVAL,
WINDOW...........................23-22
REGULATOR - REMOVAL, FUEL
PRESSURE..........................14-7
REINFORCEMENT - INSTALLATION,
FRONT BUMPER......................13-2
REINFORCEMENT - INSTALLATION,
GRILLE OPENING....................23-53
REINFORCEMENT - INSTALLATION, REAR
BUMPER............................13-3
REINFORCEMENT - REMOVAL, FRONT
BUMPER............................13-2
REINFORCEMENT - REMOVAL, GRILLE
OPENING...........................23-53
REINFORCEMENT - REMOVAL, REAR
BUMPER............................13-3
RELAY - DESCRIPTION.................8G-6
RELAY - DESCRIPTION, ACCESSORY . . . 8W-97-2
RELAY - DESCRIPTION, AUTO SHUT
DOWN..............................8I-3
RELAY - DESCRIPTION, BLOWER
MOTOR.......................24-13,24-32
RELAY - DESCRIPTION, COMPRESSOR
CLUTCH............................24-21
RELAY - DESCRIPTION, DEFOGGER.......8G-2
RELAY - DESCRIPTION, FUEL PUMP.....14-28
RELAY - DESCRIPTION, RADIATOR FAN....7-30
RELAY - DESCRIPTION, TRANSMISSION
CONTROL.........................21-247
RELAY - DIAGNOSIS & TESTING,
ACCESSORY......................8W-97-2
RELAY - DIAGNOSIS AND TESTING,
BLOWER MOTOR...............24-14,24-33
RELAY - DIAGNOSIS AND TESTING,
COMPRESSOR CLUTCH...............24-22
RELAY - DIAGNOSIS AND TESTING,
HORN..............................8H-5
RELAY - INSTALLATION, BLOWER
MOTOR.......................24-14,24-33
RELAY - INSTALLATION, COMPRESSOR
CLUTCH............................24-22
RELAY - INSTALLATION, HORN..........8H-5
RELAY - INSTALLATION, RADIATOR FAN . . . 7-30
RELAY - OPERATION, ACCESSORY.....8W-97-2
RELAY - OPERATION, AUTO SHUT DOWN . . . 8I-3
RELAY - OPERATION, BLOWER MOTOR . . 24-13,
24-32
RELAY - OPERATION, COMPRESSOR
CLUTCH............................24-21
RELAY - OPERATION, FUEL PUMP.......14-28
RELAY - OPERATION, RADIATOR FAN......7-30
RELAY - OPERATION, TRANSMISSION
CONTROL.........................21-248
RELAY - REMOVAL, BLOWER MOTOR....24-14,
24-33
RELAY - REMOVAL, COMPRESSOR
CLUTCH............................24-22
RELAY - REMOVAL, HORN..............8H-5
RELAY - REMOVAL, RADIATOR FAN.......7-30
RELEASE - STANDARD PROCEDURE,
PARKING BRAKE AUTOMATIC
ADJUSTER TENSION...................5-58
RELEASE CABLE - INSTALLATION, LATCH . 23-61
RELEASE CABLE - REMOVAL, LATCH.....23-60
RELEASE LEVER AND BEARING -
INSTALLATION, CLUTCH.................6-7
RELEASE LEVER AND BEARING -
REMOVAL, CLUTCH.....................6-6
RELEASE PROCEDURE - STANDARD
PROCEDURE, FUEL SYSTEM
PRESSURE..........................14-2
RELIEF VALVE - INSTALLATION, OIL
PRESSURE.........................9-141
RELIEF VALVE - REMOVAL, OIL
PRESSURE.........................9-141
REMOTE KEYLESS ENTRY MODULE -
DESCRIPTION.......................8N-43
REMOTE KEYLESS ENTRY MODULE -
DIAGNOSIS AND TESTING.............8N-43
REMOTE KEYLESS ENTRY MODULE -
INSTALLATION
......................8N-44
REMOTE KEYLESS ENTRY MODULE -
OPERATION
.........................8N-43
REMOTE KEYLESS ENTRY MODULE -
REMOVAL
..........................8N-44
REMOTE SWITCH - DIAGNOSIS AND
TESTING
...........................8N-49
REMOTE SWITCH - INSTALLATION
......8N-49REMOTE SWITCH - REMOVAL..........8N-49
REMOTE SWITCHES - DESCRIPTION.....8A-12
REMOTE SWITCHES - DIAGNOSIS AND
TESTING...........................8A-12
REMOTE SWITCHES - INSTALLATION.....8A-14
REMOTE SWITCHES - OPERATION.......8A-12
REMOTE SWITCHES - REMOVAL........8A-13
REPAIR - DESCRIPTION, FRONT CRADLE
CROSSMEMBER THREAD...............13-9
REPAIR - DESCRIPTION, THREADED
HOLE.............................Intro.-5
REPAIR - STANDARD PROCEDURE, GRID
LINE AND TERMINAL..................8G-3
REPAIR - STANDARD PROCEDURE,
INTAKE MANIFOLD VACUUM PORT......9-145
REPAIR - STANDARD PROCEDURE,
MANIFOLD STRIPPED THREAD..........9-145
REPAIR - STANDARD PROCEDURE,
PLASTIC BODY PANEL.................23-3
REPAIR OF DAMAGED OR WORN
THREADS - STANDARD PROCEDURE . . 9-10,9-86
REPAIR REAR - STANDARD
PROCEDURE, GRID LINE...............8G-2
REPAIRING - STANDARD PROCEDURE,
TIRE LEAK..........................22-17
REPEATER LAMP - EXPORT -
INSTALLATION.......................8L-22
REPEATER LAMP - EXPORT - REMOVAL . . 8L-22
REQUIREMENTS - DESCRIPTION, FUEL.....0-4
REQUIREMENTS - DIESEL ENGINE -
DESCRIPTION, FUEL....................0-6
RESERVOIR - DESCRIPTION, VACUUM....8P-6
RESERVOIR - INSTALLATION, VACUUM....8P-6
RESERVOIR - INSTALLATION, WASHER . . . 8R-17
RESERVOIR - OPERATION, VACUUM......8P-6
RESERVOIR - REMOVAL, VACUUM........8P-6
RESERVOIR - REMOVAL, WASHER......8R-16
RESET - STANDARD PROCEDURE,
PARKING BRAKE AUTOMATIC
ADJUSTER TENSION...................5-59
RESISTANCE, SPECIFICATIONS - SPARK
PLUG CABLE.........................8I-2
RESISTANCE TEST - DIAGNOSIS AND
TESTING, FEED CIRCUIT...............8F-32
RESISTOR - DESCRIPTION, BLOWER
MOTOR.......................24-14,24-34
RESISTOR - DIAGNOSIS AND TESTING,
BLOWER MOTOR...............24-15,24-34
RESISTOR - INSTALLATION, BLOWER
MOTOR.......................24-16,24-35
RESISTOR - OPERATION, BLOWER
MOTOR.......................24-15,24-34
RESISTOR - REMOVAL, BLOWER
MOTOR.......................24-16,24-35
RESONATOR - INSTALLATION............11-9
RESONATOR - REMOVAL...............11-9
RESTRAINT CONTROLLER -
DESCRIPTION, OCCUPANT..............8O-7
RESTRAINT CONTROLLER -
INSTALLATION, OCCUPANT.............8O-7
RESTRAINT CONTROLLER - OPERATION,
OCCUPANT..........................8O-7
RESTRAINT CONTROLLER - REMOVAL,
OCCUPANT..........................8O-7
RESTRAINTS - DESCRIPTION............8O-2
RESTRAINTS - OPERATION.............8O-2
RESTRAINTS - WARNING...............8O-2
RESTRICTION CHECK - DIAGNOSIS AND
TESTING, EXHAUST SYSTEM............11-2
RETAINER - INSTALLATION,
CRANKSHAFT REAR OIL SEAL..........9-129
RETAINER - INSTALLATION, PLASTIC
GROCERY BAG.....................23-103
RETAINER - REMOVAL, CRANKSHAFT
REAR OIL SEAL......................9-129
RETAINER - REMOVAL, PLASTIC
GROCERY BAG.....................23-103
RETRACTOR - FIRST ROW - OUTBOARD
- INSTALLATION, SEAT BELT
...........8O-13
RETRACTOR - FIRST ROW - OUTBOARD
- REMOVAL, SEAT BELT
...............8O-13
RETRACTOR - OUTBOARD - FRONT -
INSTALLATION, SEAT BELT
.............8O-13
RETRACTOR - OUTBOARD - FRONT -
REMOVAL, SEAT BELT
................8O-13
RETRACTOR - SECOND ROW - LEFT
OUTBOARD - INSTALLATION, SEAT
BELT
..............................8O-16
26 INDEXRS
Description Group-Page Description Group-Page Description Group-Page
ProCarManuals.com