2003 CHRYSLER VOYAGER Crankshaft timing

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Page 1241 of 2177

CHRYSLER VOYAGER 2003  Service Manual (4) Remove camshaft sprockets. Hold camshaft
sprocket with Special Tool 6847 while removing cen-
ter bolt (Fig. 112).(5) Remove timing belt idler pulley (Fig. 113).
(6) Remove rear cover fasteners and

Page 1242 of 2177

CHRYSLER VOYAGER 2003  Service Manual (2) Install camshaft sprockets. Hold sprockets with
Special Tool 6848 and tighten center bolt to 101 N´m
(75 ft. lbs.) (Fig. 112).
(3) Install timing belt idler pulley and tighten
mounting bolt to 61

Page 1243 of 2177

CHRYSLER VOYAGER 2003  Service Manual CAUTION: When aligning crankshaft and camshaft
timing marks always rotate engine from crankshaft.
Camshaft should not be rotated after timing belt is
removed. Damage to valve components may occur.
Alw

Page 1244 of 2177

CHRYSLER VOYAGER 2003  Service Manual INSTALLATION
INSTALLATION - CRANKSHAFT SPROCKET
CAUTION: The crankshaft sprocket is set to a pre-
determined depth from the factory for correct tim-
ing belt tracking. If removed, use of Special Tool

Page 1245 of 2177

CHRYSLER VOYAGER 2003  Service Manual ting notch and spring tang should remain aligned
after lock nut is torqued.
(6) Remove allen wrench and torque wrench.
NOTE: Repositioning the crankshaft to the TDC
position must be done only during t

Page 1246 of 2177

CHRYSLER VOYAGER 2003  Service Manual (8) Check if the spring tang is within the tolerance
window (Fig. 125). If the spring tang is within the
tolerance window, the installation process is complete
and nothing further is required. If the

Page 1248 of 2177

CHRYSLER VOYAGER 2003  Service Manual INSTALLATION
(1) Align timing belt tensioner assembly to engine
and install lower mounting boltbut do not tighten
(Fig. 129). To properly align tensioner assemblyÐin-
stall one of the engine bracket

Page 1251 of 2177

CHRYSLER VOYAGER 2003  Service Manual INSTALLATION
BALANCE SHAFT INSTALLATION/TIMING
Balance shaft and carrier assembly installation is
the reverse of the removal procedure.During instal-
lation crankshaft-to-balance shaft timing must
be