2003 CHRYSLER VOYAGER Service Manual

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Page 1489 of 2177

CHRYSLER VOYAGER 2003 Service Manual ASSEMBLY NOTE: When assembling this transaxle, always use NEW snap rings. NOTE: Before assembling transaxle, differential turning torque must be measured and adjusted. (Refer to 21 - TRANSMISSION/TRAN

Page 1490 of 2177

CHRYSLER VOYAGER 2003 Service Manual (3) Install intermediate shaft bearing race to case with an arbor press, driver handle C-4171, and installer 8471 (Fig. 49). Press until installer 8471 bottoms on transaxle case. NOTE: If input shaft

Page 1491 of 2177

CHRYSLER VOYAGER 2003 Service Manual (6) Install lifting bar 8489 to geartrain. Install geartrain to case.When installing geartrain to case, use care not to damage bearing surfaces. (7) Remove lifting bar 8489 from geartrain. (8) Install

Page 1492 of 2177

CHRYSLER VOYAGER 2003 Service Manual Fig. 54 Install Reverse Idler Gear Bearing 1 - NEEDLE BEARING 2 - REVERSE IDLER SHAFT Fig. 55 Install Reverse Idler Gear 1 - REVERSE IDLER GEAR Fig. 56 Install Flat Washer 1 - FLAT WASHER Fig. 57 Inst

Page 1493 of 2177

CHRYSLER VOYAGER 2003 Service Manual (14) Install input shaft sealed roller bearing using installer 8482 (Fig. 58). (15) Installnewinput shaft bearing snap ring (Fig. 59).(16) Install shift rail bushing to end cover using installer 8475

Page 1494 of 2177

CHRYSLER VOYAGER 2003 Service Manual (18) Install lifting bar 8489 to geartrain. (19) Lift up on bar (input shaft side) and install input shaft bearing snap ring (Fig. 64). (20) Lift up on bar (intermediate shaft side) and install interm

Page 1495 of 2177

CHRYSLER VOYAGER 2003 Service Manual (23) Install back up lamp switch and torque to 23 N´m (17 ft. lbs.) (Fig. 66). (24) Roll transaxle assembly on side. (25) Install differential chip collector magnet (Fig. 67). Retain to case with a d

Page 1496 of 2177

CHRYSLER VOYAGER 2003 Service Manual (29) Install both axle output shaft seals using driver handle C-4171 and installer 8476 (Fig. 70) (Fig. 71).(30) Applya1mm(0.04 in.) bead of MopartGas- ket Maker to shift cover assembly. Place shift c
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