2003 CHRYSLER CARAVAN seats

8W-63 POWER SEATS
Component Page
Body Control Module............... 8W-63-5, 9
Driver Heated Seat Back.............. 8W-63-9
Driver Heated Seat Cushion............ 8W-63-9
Driver Heated Seat Module........ 8W-63-3, 4, 9
Driver Power Seat Front Riser Motor . . . 8W-63-2, 7
Driver Power Seat Front Riser Position
Sensor.......................... 8W-63-8
Driver Power Seat Horizontal Motor . . . 8W-63-2, 7
Driver Power Seat Horizontal Position
Sensor.......................... 8W-63-8
Driver Power Seat Rear Riser Motor . . . 8W-63-2, 7
Driver Power Seat Rear Riser Position
Sensor.......................... 8W-63-8
Driver Power Seat Recliner Motor..... 8W-63-2, 7
Driver Power Seat Recliner Position
Sensor.......................... 8W-63-8
Driver Power Seat Switch........... 8W-63-2, 6
Front Control Module................. 8W-63-5Component Page
Fuse 22.......................... 8W-63-2, 4
G300........................ 8W-63-2, 4, 6, 9
G301........................... 8W-63-3, 10
Instrument Panel Switch Bank......... 8W-63-9
Integrated Power Module.......... 8W-63-2, 4, 5
Memory Seat/Mirror Module.... 8W-63-4, 5, 6, 7, 8
Memory Set Switch.................. 8W-63-5
Passenger Heated Seat Back.......... 8W-63-10
Passenger Heated Seat Cushion........ 8W-63-10
Passenger Heated Seat Module........ 8W-63-10
Passenger Power Seat Front Riser Motor . . 8W-63-3
Passenger Power Seat Horizontal Motor . . 8W-63-3
Passenger Power Seat Rear Riser Motor . . 8W-63-3
Passenger Power Seat Recliner Motor.... 8W-63-3
Passenger Power Seat Switch........... 8W-63-3
Power Seat Circuit Breaker........ 8W-63-2, 3, 4
RS8W-63 POWER SEATS8W-63-1
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8W-80 CONNECTOR PIN-OUTS
Component Page
A/C Compressor Clutch............... 8W-80-6
A/C Pressure Sensor.................. 8W-80-6
A/C-Heater Control C1 (MTC).......... 8W-80-6
A/C-Heater Control C2 (MTC).......... 8W-80-7
Accelerator Pedal Position Sensor
(Diesel).......................... 8W-80-7
Adjustable Pedals Module
(Except Export)................... 8W-80-7
Adjustable Pedals Relay
(Except Export)................... 8W-80-8
Adjustable Pedals Switch
(Except Export)................... 8W-80-8
Airbag Control Module (ORC).......... 8W-80-8
Ambient Temperature Sensor (Except
Base)........................... 8W-80-9
ATC Remote Sensor (ATC)............. 8W-80-9
Auto Temp Control C1................ 8W-80-9
Auto Temp Control C2................ 8W-80-9
Auto Temp Control C3............... 8W-80-10
Automatic Day/Night Mirror (Premium/
Luxury)........................ 8W-80-10
Autostick Switch (Except Export)....... 8W-80-10
Back-Up Lamp Switch (MTX).......... 8W-80-10
Battery Temperature Sensor (2.4L/
Diesel)......................... 8W-80-11
Blower Motor Resistor C1 (MTC)....... 8W-80-11
Blower Motor Resistor C2 (MTC)....... 8W-80-11
Body Control Module C1.............. 8W-80-11
Body Control Module C2.............. 8W-80-12
Body Control Module C3.............. 8W-80-13
Body Control Module C4.............. 8W-80-14
Body Control Module C5.............. 8W-80-15
Boost Pressure Sensor (Diesel)......... 8W-80-15
Brake Fluid Level Switch............. 8W-80-16
Brake Lamp Switch................. 8W-80-16
Brake Transmission Shift Interlock Solenoid
(EATX) ......................... 8W-80-16
C100............................. 8W-80-16
C100............................. 8W-80-17
C101............................. 8W-80-17
C101............................. 8W-80-18
C102 (2.4L)........................ 8W-80-18
C102 (2.4L)........................ 8W-80-18
C102 (3.3L/3.8L).................... 8W-80-19
C102 (3.3L/3.8L).................... 8W-80-19
C103 (Diesel)...................... 8W-80-19
C103 (Diesel)...................... 8W-80-20
C106 (Export)...................... 8W-80-20
C106 (Export)...................... 8W-80-20
C107 (Export)...................... 8W-80-20
C107 (Export)...................... 8W-80-21
C110 (2.4L)........................ 8W-80-21Component Page
C110 (2.4L)........................ 8W-80-21
C111 (2.4L)........................ 8W-80-21
C111 (2.4L)........................ 8W-80-22
C200............................. 8W-80-22
C200............................. 8W-80-24
C201............................. 8W-80-26
C201............................. 8W-80-26
C202............................. 8W-80-26
C202............................. 8W-80-26
C203 (United Kingdom).............. 8W-80-27
C203 (United Kingdom).............. 8W-80-27
C204 (Premium).................... 8W-80-27
C204 (Premium).................... 8W-80-27
C300 (LHD)....................... 8W-80-28
C300 (LHD)....................... 8W-80-28
C300 (RHD Except Lowline)........... 8W-80-29
C300 (RHD Lowline)................ 8W-80-29
C300 (RHD)....................... 8W-80-29
C301 (Base/Power Locks)............. 8W-80-30
C301 (Base/Power Locks)............. 8W-80-30
C301 (LHD Premium/Memory)......... 8W-80-30
C301 (LHD Premium/Memory)......... 8W-80-30
C301 (RHD/LHD Premium Except
Memory)........................ 8W-80-31
C301 (RHD/LHD Premium Except
Memory)........................ 8W-80-31
C302 (Except RHD Memory).......... 8W-80-31
C302 (Except RHD Memory).......... 8W-80-31
C302 (RHD Memory)................ 8W-80-32
C302 (RHD Memory)................ 8W-80-32
C303 (LHD)....................... 8W-80-32
C303 (LHD)....................... 8W-80-33
C303 (RHD)....................... 8W-80-33
C303 (RHD)....................... 8W-80-33
C304............................. 8W-80-34
C304............................. 8W-80-34
C305............................. 8W-80-34
C305............................. 8W-80-34
C306............................. 8W-80-35
C306............................. 8W-80-35
C307 (Heated Seats)................. 8W-80-35
C307 (Heated Seats)................. 8W-80-35
C308............................. 8W-80-36
C308............................. 8W-80-36
C309............................. 8W-80-36
C309............................. 8W-80-37
C310 (Front Console)................ 8W-80-37
C310 (Front Console)................ 8W-80-37
C311 ............................. 8W-80-37
C311 ............................. 8W-80-38
C312............................. 8W-80-38
C312............................. 8W-80-39
RS8W-80 CONNECTOR PIN-OUTS8W-80-1
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C200 - GRAY (BODY SIDE)
CAV CIRCUIT
32 F850 22LB/PK (3 ZONE MTC)
33 P7 20LG/DG (HEATED SEATS)
34 P8 20LG/WT (HEATED SEATS)
35 P64 22TN (MEMORY)
36 P65 22TN/VT (MEMORY)
37 P66 22TN/LG (MEMORY)
38 P67 22TN/OR (MEMORY)
39 P68 22TN/YL (MEMORY)
40 P69 22TN/WT (MEMORY)
41 P70 20TN/LB (MEMORY EXCEPT EXPORT)
41 P70 20TN/WT (MEMORY EXPORT)
42 P71 20TN/DG (MEMORY)
43 P72 20TN/GY (MEMORY)
44 P73 20TN/YL (MEMORY)
45 P74 18TN/YL (MEMORY)
46 P75 20TN/LG (MEMORY)
47 P112 22TN/OR (AUTOMATIC DAY/NIGHT MIRROR)
47 D123 20WT/BR (RHD)
48 B25 20DG/WT (EXPORT)
48 P114 22TN/WT (AUTOMATIC DAY/NIGHT MIRROR)
49 C154 20LB/OR (3 ZONE ATC/MTC)
50 Z104 18BK/LG (PREMIUM 8 SPEAKER)
51 X156 20GY/LB (PREMIUM 8 SPEAKER)
52 X154 20GY/YL (PREMIUM 8 SPEAKER)
53 R57 18LG/GY
54 -
55 R59 18LG/TN
56 -
57 P162 18LG/DG (EXPORT)
57 T55 20YL/VT (AUTOSTICK)
58 T751 20YL
59 X15 16GY/DG (PREMIUM 8 SPEAKER)
60 A701 18BR/RD
61 X3 20DG/VT
62 C54 22LB/YL (3 ZONE MTC EXCEPT LHD EXPORT)
62 X53 22DG (LHD EXPORT)
63 X54 22GY (LHD EXPORT)
63 A701 16BR/RD (EXCEPT LHD EXPORT)
64 X51 20DG/DB (EXCEPT LHD EXPORT)
64 X55 22DG/BR (LHD EXPORT)
65 X56 22GY/BR (LHD EXPORT)
65 X52 20GY/DB (EXCEPT LHD EXPORT)
66 X53 20DG (EXCEPT LHD EXPORT)
66 C54 22LB/YL (LHD EXPORT)
67 V37 20VT
68 X51 20DG/DB (LHD EXPORT)
68 X55 20DG/BR (EXCEPT LHD EXPORT)
69 X56 20GY/BR (EXCEPT LHD EXPORT)
69 X52 20GY/DB (LHD EXPORT)
70 X57 22DG/OR
71 X58 22GY/OR
72 X153 20DG/YL (PREMIUM 8 SPEAKER)
73 K900 20DB/DG
74 X155 20DG/LB (PREMIUM 8 SPEAKER)
RS8W-80 CONNECTOR PIN-OUTS8W-80-23
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C200 - GRAY (INSTRUMENT PANEL SIDE)
CAV CIRCUIT
1 C151 18LB/DG (3 ZONE MTC)
2 A106 20LB/RD
3 A108 20LG/RD
4 C59 22DB/LB (3 ZONE ATC)
4 C152 16 LB/LG (3 ZONE MTC)
5 A128 18RD/OR (EXCEPT EXPORT)
5 P159 20TN/DG (EXPORT)
6 K32 18DB/YL
7 C53 22LB (3 ZONE ATC/MTC)
8 C16 20DB/GY (HEATED MIRRORS)
9 D17 22WT/DG (3 ZONE ATC)
9 C22 20LB/WT (3 ZONE MTC)
10 C50 12DB/OR (3 ZONE MTC)
10 L13 20WT/YL (EXPORT)
11 C7 12DB
12 D22 20WT/TN (3 ZONE ATC EXPORT)
12 Z135 12BK/LB (3 ZONE ATC EXCEPT
EXPORT)
12 C153 12DB/BR (3 ZONE MTC)
13 Z849 12BK/OR (MEMORY)
14 A105 16DB/RD
15 A114 16GY/RD
16 F306 18DB/PK
17 C169 22DB/OR (3 ZONE ATC)
17 C154 20LB/OR (3 ZONE MTC)
18 C121 20DB/DG (3 ZONE MTC)
18 D22 20WT/TN (3 ZONE ATC EXCEPT
EXPORT)
18 P171 20TN/YL (3 ZONE ATC EXPORT)
19 P160 18TN/LG (EXPORT)
20 -
21 F2 18PK/YL
22 L78 20WT/OR (EXPORT)
22 Q102 18OR/LB (EXCEPT EXPORT)
23 Q103 18OR/LG (EXCEPT EXPORT)
23 P174 20TN/LB (EXPORT)
24 D25 20WT/VT
25 -
26 -
27 -
28 -
29 F20 20PK/WT
30 F100 18PK/VT
31 F201 18PK/OR
32 F504 20GY/PK (3 ZONE ATC)
32 F850 20LB/PK (3 ZONE MTC)
33 P7 20LG/DG (HEATED SEATS)
34 P8 22LG/WT (HEATED SEATS)
35 P64 20TN (MEMORY)
36 P65 20TN/VT (MEMORY)
37 P66 20TN/LG (MEMORY)
38 P67 20TN/OR (MEMORY)
39 P68 20TN/YL (MEMORY)
40 P69 20TN/WT (MEMORY)
41 P70 20TN/LB (MEMORY)
8W - 80 - 24 8W-80 CONNECTOR PIN-OUTSRS
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C304 - YELLOW (BODY SIDE)
CAV CIRCUIT
1 R53 18LG/YL (LHD)
1 R54 18LB/YL (RHD)
2 R56 18LB/DG (RHD)
2 R55 18LG/DG (LHD)
3 R31 18LG/OR
4 R33 18LG/WT
C304 - YELLOW (SEAT SIDE)
CAV CIRCUIT
1 R53 18LG/YL (LHD)
1 R54 18LB/YL (RHD)
2 R56 18LB/DG (RHD)
2 R55 18LG/DG (LHD)
3 R31 18LG/OR
4 R33 18LG/WT
C305 - GRAY (BODY SIDE)
CAV CIRCUIT
1 Z849 12BK/OR
2 R57 18LG/GY
3 R59 18LG/TN
4 P7 20LG/DG (HEATED SEATS)
5 A210 14OR/RD (HEATED SEATS)
6 F503 20WT/PK (HEATED SEATS)
7 A110 12OR/RD
8-
9-
10 -
11 -
12 -
13 -
C305 - GRAY (SEAT SIDE)
CAV CIRCUIT
1 Z849 14BK/OR (POWER SEAT)
1 Z849 12BK/OR (HEATED SEAT)
2 R57 18LG/GY
3 R59 18LG/TN
4 P7 20LG/DG (HEATED SEAT)
5 A210 14OR/RD (POWER/HEATED SEAT)
6 F503 20WT/PK (HEATED SEAT)
7 A110 12OR/RD (POWER/HEATED SEAT)
8-
9-
10 -
11 -
12 -
13 -
8W - 80 - 34 8W-80 CONNECTOR PIN-OUTSRS
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C306 - YELLOW (BODY SIDE)
CAV CIRCUIT
1 R54 18LB/YL (LHD)
1 R53 18LG/YL (RHD)
2 R55 18LG/DG (RHD)
2 R56 18LB/DG (LHD)
3 R32 18LB/OR
4 R34 18LB/WT
C306 - YELLOW (SEAT SIDE)
CAV CIRCUIT
1 R54 18LB/YL (LHD)
1 R53 18LG/YL (RHD)
2 R55 18LG/DG (RHD)
2 R56 18LB/DG (LHD)
3 R32 18LB/OR
4 R34 18LB/WT
C307 (HEATED SEATS) - GRAY (BODY SIDE)
CAV CIRCUIT
1 Z848 12BK/OR (POWER SEAT)
2-
3-
4 P8 20LG/WT
5 A210 14OR/RD (POWER SEAT)
6 F503 20WT/PK
7-
8-
9-
10 -
11 -
12 -
C307 (HEATED SEATS) - GRAY (SEAT SIDE)
CAV CIRCUIT
1 Z848 18BK/OR (POWER SEAT)
2-
3-
4 P8 20LG/WT
5 A210 14OR/RD (POWER SEAT)
6 F503 20WT/PK
7-
8-
9-
10 -
11 -
12 -
RS8W-80 CONNECTOR PIN-OUTS8W-80-35
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INSTRUMENT CLUSTER - BLACK 13 WAY
CAV CIRCUIT FUNCTION
10 B25 16DG/WT (LHD EXCEPT EXPORT) PARK BRAKE SWITCH SENSE
11 G26 20VT/OR CHIME DRIVER
12 G150 20VT/BR INSTRUMENT CLUSTER WAKE UP SENSE
13 Z18 18BK/LB GROUND
INSTRUMENT PANEL SWITCH BANK - BLACK 13 WAY
CAV CIRCUIT FUNCTION
1- -
2- -
3 P8 22LG/WT (HEATED SEATS LHD
EXPORT)PASSENGER HEATED SEAT SWITCH
3 P7 20LG/DG (HEATED SEATS RHD) DRIVER HEATED SEAT SWITCH
3 P8 20LG/WT (HEATED SEATS LHD
EXCEPT EXPORT)PASSENGER HEATED SEAT SWITCH
4 F504 20GY/PK FUSED IGNITION SWITCH OUTPUT (RUN)
5 P7 20LG/DG (HEATED SEATS LHD) DRIVER HEATED SEAT SWITCH
5 P8 22LG/WT (HEATED SEATS RHD) PASSENGER HEATED SEAT SWITCH
6- -
7- -
8 L91 22WT/DB HAZARD SWITCH SENSE
9 W26 22BR/DB REAR WIPER SWITCH MUX
10 Z406 20BK/BR GROUND
11 G926 22VT/WT REAR WIPER SWITCH MUX RETURN
12 E14 20OR/TN PANEL LAMPS DRIVER
13 - -
INTEGRATED POWER MODULE C1 - LT. GREEN/RED 20 WAY
CAV CIRCUIT FUNCTION
1 F301 18VT/PK FUSED ACCESSORY RELAY OUTPUT
2- -
3- -
4 L43 18WT/DB LEFT LOW BEAM DRIVER
5 Z344 16BK/TN GROUND
6 L34 16WT/GY RIGHT HIGH BEAM DRIVER
7 W1 18BR/TN WASHER FLUID LEVEL SWITCH SENSE
8 L33 18WT/LG LEFT HIGH BEAM DRIVER
9 G31 18VT/LG (EXCEPT 2.4L/BASE) AMBIENT TEMPERATURE SENSOR SIGNAL
9 G31 18VT/LG (2.4L) AAT SIGNAL
10 L44 16WT/TN RIGHT LOW BEAM DRIVER
11 F300 18OR/PK FUSED ACCESSORY RELAY OUTPUT
12 - -
13 Z343 18BK/LG GROUND
14 - -
15 L78 18WT/OR FUSED PARK LAMP RELAY OUTPUT (RIGHT)
16 L77 18WT/BR FUSED PARK LAMP RELAY OUTPUT (LEFT)
17 - -
18 G931 18VT/BR (EXCEPT 2.4L/BASE) AMBIENT TEMPERATURE SENSOR RETURN
19 W20 18BR/YL REAR WASHER PUMP MOTOR CONTROL
20 W10 18BR FRONT WASHER PUMP MOTOR CONTROL
RS8W-80 CONNECTOR PIN-OUTS8W-80-75
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The IPM has a molded plastic cover that can be
removed to provide service access to all of the fuses
and relays in the IPM. An integral latch and hinges
are molded into the IPM cover for easy removal. A
fuse layout map is integral to the underside of the
IPM cover to ensure proper fuse and relay identifica-
tion. The IOD fuse is a 20 ampere blade-type mini
fuse and, when removed, it is stored in a fuse cavity
adjacent to the washer fuse within the IPM.
OPERATION
The term ignition-off draw identifies a normal con-
dition where power is being drained from the battery
with the ignition switch in the Off position. The IOD
fuse feeds the memory and sleep mode functions for
some of the electronic modules in the vehicle as well
as various other accessories that require battery cur-
rent when the ignition switch is in the Off position,
including the clock. The only reason the IOD fuse is
removed is to reduce the normal IOD of the vehicle
electrical system during new vehicle transportation
and pre-delivery storage to reduce battery depletion,
while still allowing vehicle operation so that the
vehicle can be loaded, unloaded and moved as needed
by both vehicle transportation company and dealer
personnel.
The IOD fuse is removed from the IPM fuse cavity
when the vehicle is shipped from the assembly plant.
Dealer personnel must install the IOD fuse when the
vehicle is being prepared for delivery in order to
restore full electrical system operation. Once the
vehicle is prepared for delivery, the IOD function of
this fuse becomes transparent and the fuse that has
been assigned the IOD designation becomes only
another Fused B(+) circuit fuse. The IOD fuse serves
no useful purpose to the dealer technician in the ser-
vice or diagnosis of any vehicle system or condition,
other than the same purpose as that of any other
standard circuit protection device.
The IOD fuse can be used by the vehicle owner as
a convenient means of reducing battery depletion
when a vehicle is to be stored for periods not to
exceed about thirty days. However, it must be
remembered that removing the IOD fuse will not
eliminate IOD, but only reduce this normal condition.
If a vehicle will be stored for more than about thirty
days, the battery negative cable should be discon-
nected to eliminate normal IOD; and, the battery
should be tested and recharged at regular intervals
during the vehicle storage period to prevent the bat-
tery from becoming discharged or damaged. Refer to
Battery Systemfor additional service information.
REMOVAL
(1) Turn the ignition switch to the Off position.(2) Unlatch and open the cover of the intelligent
power module.
(3) Remove the IOD fuse from fuse location
markedIODof the Integrated Power Module (IPM).
(4) Store the removed IOD fuse by installing it in
the unused fuse storage markedSPAREof the IPM.
(5) Close and latch the IPM.
INSTALLATION
(1) Be certain the ignition switch is in the Off posi-
tion.
(2) Unlatch and open the cover of the Integrated
Power Module (IPM).
(3) Use a thumb to press the IOD fuse firmly down
into IPM fuse cavity markedIOD.
(4) Close and latch the IPM cover.
POWER OUTLET
DESCRIPTION
Accessory power outlets are standard equipment on
this model. Two power outlets are installed in the
instrument panel center lower bezel, which is located
near the bottom of the instrument panel center stack
area. Two additional power outlets are also incorpo-
rated into the vehicle, one on the left rear C-pillar
trim and the other in the center console, if equipped.
The power outlets bases are secured by a snap fit in
the appropriate bezels. A hinged plug flips closed to
conceal and protect the power outlet base when the
power outlet is not being used.
The power outlet receptacle unit and the power
outlet plugs are each available for service replace-
ment.
OPERATION
The power outlet base or receptacle shell is con-
nected to ground, and an insulated contact in the
bottom of the shell is connected to battery current.
The power outlet on the instrument panel marked
with a battery receives battery voltage from a fuse in
the Integrated Power Module (IPM) at all times. The
other power outlet on the instrument panel marked
with a key receives battery voltage only when the
key is in the on position.
The power outlet located in the center console
receives battery voltage all the time when positioned
between thefront seatsand key-on voltage when
positioned between therear seats. The power outlet
located on the C-pillar receives battery voltage only
when the key is in the on position.
RS8W-97 POWER DISTRIBUTION SYSTEM8W-97-5
IOD FUSE (Continued)
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