2003 CHRYSLER CARAVAN sunroof

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Page 1847 of 2177

CHRYSLER CARAVAN 2003  Service Manual Fig. 1 SUNROOF ASSEMBLY
1 - Glass Assembly 8 - Insulator
2 - Screw(s) 9 - Motor
3 - Motor Clip 10 - Lace
4 - Motor Cover 11 - Wind Deflector
5 - U-Frame Assembly 12 - Sun Shade
6 - Rear Drain Covers 1

Page 1848 of 2177

CHRYSLER CARAVAN 2003  Service Manual SUNROOF DIAGNOSIS CHART
SYMPTOM POSSIBLE CAUSE
Sunroof motor inoperative. Faulty control switch.
Faulty circuit ground between sunroof module, control switch,
and body harness.
Faulty power circuit be

Page 1849 of 2177

CHRYSLER CARAVAN 2003  Service Manual SYMPTOM POSSIBLE CAUSE
Buzz, Squeak,Rattles from sunroof Loose or broken attaching hardware.
No lubracation in track.
Worn or broken mechanism.
Cables bunched or kinked
Sunshade will not function or d

Page 1850 of 2177

CHRYSLER CARAVAN 2003  Service Manual INSTALLATION
FRONT HOSES
(1) Connect the new drain hose to the sunroof
housing and test drainage (Fig. 1).
(2) Install headliner (Refer to 23 - BODY/INTERI-
OR/HEADLINER - INSTALLATION).
(3) Install s

Page 1851 of 2177

CHRYSLER CARAVAN 2003  Service Manual (6) Depress the spring feet clips on one side of the
sun shade.
(7) Remove sunshade.
INSTALLATION
(1) Place one side of the sunshade spring feet clips
into the top track U-frame.
(2) Depress the both

Page 1852 of 2177

CHRYSLER CARAVAN 2003  Service Manual (3) Connect the timed sunroof assembly to a
power source and assure proper operation before
installing the sunroof assembly into the vehicle.
ADJUSTMENTS
ADJUSTMENT
CAUTION: THE IS NO ADJUSTMENT AVAIL

Page 1853 of 2177

CHRYSLER CARAVAN 2003  Service Manual SUNROOF SWITCH
REMOVAL
(1) Disconnect the negative battery cable.
(2) Separate the overhead console from the head-
liner, by carefully pulling down on the front portion,
toward the windshield, to rele

Page 2153 of 2177

CHRYSLER CARAVAN 2003  Service Manual FRONT SUSPENSION, SPECIAL TOOLS.....2-3
FRONT WASHER PUMP MOTOR -
INSTALLATION.......................8R-8
FRONT WASHER PUMP MOTOR -
REMOVAL...........................8R-8
FRONT WHEEL SPEED SENSOR -
IN
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