2003 CHEVROLET MONTE CARLO brakes

Service............................................................5-3
Doing Your Own Service Work.........................5-3
Adding Equipment to the Outside of
Your Vehicle..............................................5-4
Fuel................................................................5-4
Gasoline Octane............................................5-4
Gasoline Speci®cations....................................5-5
California Fuel...............................................5-5
Additives.......................................................5-6
Fuels in Foreign Countries...............................5-6
Filling Your Tank............................................5-7
Filling a Portable Fuel Container.......................5-9
Checking Things Under
the Hood....................................................5-10
Hood Release..............................................5-10
Engine Compartment Overview.......................5-12
Engine Oil...................................................5-16
Engine Air Cleaner/Filter................................5-22
Automatic Transaxle Fluid..............................5-24
Engine Coolant.............................................5-26
Radiator Pressure Cap..................................5-29
Engine Overheating.......................................5-29
Cooling System............................................5-32
Power Steering Fluid.....................................5-42
Windshield Washer Fluid................................5-43
Brakes........................................................5-44Battery........................................................5-47
Jump Starting...............................................5-48
Headlamp Aiming...........................................5-53
Bulb Replacement..........................................5-54
Halogen Bulbs..............................................5-54
Headlamps, Front Turn Signal, Sidemarker,
and Parking Lamps....................................5-54
Taillamps, Turn Signal, Stoplamps and
Sidemarker Lamps.....................................5-56
Back-Up Lamps............................................5-57
Replacement Bulbs.......................................5-57
Windshield Wiper Blade Replacement..............5-58
Tires..............................................................5-59
In¯ation -- Tire Pressure................................5-60
Tire Pressure Monitor System.........................5-61
Tire Inspection and Rotation...........................5-63
When It Is Time for New Tires.......................5-64
Buying New Tires.........................................5-65
Uniform Tire Quality Grading..........................5-66
Wheel Alignment and Tire Balance..................5-67
Wheel Replacement......................................5-67
Tire Chains..................................................5-69
If a Tire Goes Flat........................................5-69
Changing a Flat Tire.....................................5-70
Compact Spare Tire......................................5-81
Section 5 Service and Appearance Care
5-1

A. Windshield Washer Fluid Reservoir. SeeWindshield
Washer Fluid on page 5-43.
B. Battery. See
Battery on page 5-47.
C. Remote Positive (+) Terminal. See
Jump Starting on
page 5-48.
D. Upper Underhood Fuse Block. See ªUpperhood
Fuse Block (Upper)º under
Fuses and Circuit
Breakers on page 5-91.
E. Lower Underhood Fuse Block. See ªUnderhood
Fuse Block (Lower)º under
Fuses and Circuit
Breakers on page 5-91.
F. Radiator Pressure Cap. See
Radiator Pressure Cap
on page 5-29.
G. Engine Coolant Recovery Tank. See
Cooling System
on page 5-32.
H. Power Steering Fluid Reservoir. See
Power Steering
Fluid on page 5-42.I. Electric Cooling Fan. See
Cooling System on
page 5-32.
J. Engine Oil Fill Cap. See ªChecking Engine Oilº
under
Engine Oil on page 5-16.
K. Engine Oil Dipstick. See ªChecking Engine Oilº
under
Engine Oil on page 5-16.
L. Bleed Valves (underneath engine shield). See ªHow
to Add Coolant to the Radiatorº under
Cooling
System on page 5-32.
M. Transaxle Fluid Dipstick. See
Automatic Transaxle
Fluid on page 5-24.
N. Brake Master Cylinder Reservoir. See
Brakes on
page 5-44.
O. Engine Air Cleaner/Filter. See
Engine Air
Cleaner/Filter on page 5-22.
5-13

A. Windshield Washer Fluid Reservoir. SeeWindshield
Washer Fluid on page 5-43.
B. Battery. See
Battery on page 5-47.
C. Remote Positive (+) Terminal. See
Jump Starting on
page 5-48.
D. Upper Underhood Fuse Block. See ªUpperhood
Fuse Block (Upper)º under
Fuses and Circuit
Breakers on page 5-91.
E. Lower Underhood Fuse Block. See ªUnderhood
Fuse Block (Lower)º under
Fuses and Circuit
Breakers on page 5-91.
F. Radiator Pressure Cap. See
Radiator Pressure Cap
on page 5-29.
G. Engine Coolant Recovery Tank. See
Cooling System
on page 5-32
H. Power Steering Fluid Reservoir (low in engine
compartment). SeePower Steering Fluid on
page 5-42.I. Electric Cooling Fan. See
Cooling System on
page 5-32.
J. Engine Oil Dipstick. See ªChecking Engine Oilº
under
Engine Oil on page 5-16.
K. Engine Oil Fill Cap. See ªChecking Engine Oilº
under
Engine Oil on page 5-16.
L. Bleed Valves (underneath engine shield). See ªHow
to Add Coolant to the Radiatorº under
Cooling
System on page 5-32.
M. Transaxle Fluid Dipstick. See
Automatic Transaxle
Fluid on page 5-24.
N. Brake Master Cylinder Reservoir. See
Brakes on
page 5-44.
O. Engine Air Cleaner/Filter. See
Engine Air
Cleaner/Filter on page 5-22.
5-15

Brakes
Brake Fluid
Your brake master cylinder reservoir is ®lled with DOT-3
brake ¯uid. SeeEngine Compartment Overview on
page 5-12for the location of the reservoir.
There are only two reasons why the brake ¯uid level in
the reservoir might go down. The ®rst is that the
brake ¯uid goes down to an acceptable level during
normal brake lining wear. When new linings are put in,the ¯uid level goes back up. The other reason is that
¯uid is leaking out of the brake system. If it is, you
should have your brake system ®xed, since a leak
means that sooner or later your brakes won't work well,
or won't work at all.
So, it isn't a good idea to ªtop offº your brake ¯uid.
Adding brake ¯uid won't correct a leak. If you add ¯uid
when your linings are worn, then you'll have too
much ¯uid when you get new brake linings. You should
add (or remove) brake ¯uid, as necessary, only when
work is done on the brake hydraulic system.
{CAUTION:
If you have too much brake ¯uid, it can spill on
the engine. The ¯uid will burn if the engine is
hot enough. You or others could be burned,
and your vehicle could be damaged. Add brake
¯uid only when work is done on the brake
hydraulic system.
When your brake ¯uid falls to a low level, your brake
warning light will come on. See
Brake System Warning
Light on page 3-36.
5-44

What to Add
When you do need brake ¯uid, use only DOT-3 brake
¯uid. Use new brake ¯uid from a sealed container
only. See
Part D: Recommended Fluids and Lubricants
on page 6-16.
Always clean the brake ¯uid reservoir cap and the area
around the cap before removing it. This will help
keep dirt from entering the reservoir.
{CAUTION:
With the wrong kind of ¯uid in your brake
system, your brakes may not work well, or
they may not even work at all. This could
cause a crash. Always use the proper
brake ¯uid.
Notice:
·Using the wrong ¯uid can badly damage brake
system parts. For example, just a few drops of
mineral-based oil, such as engine oil, in your
brake system can damage brake system
parts so badly that they'll have to be replaced.
Don't let someone put in the wrong kind of ¯uid.
·If you spill brake ¯uid on your vehicle's painted
surfaces, the paint ®nish can be damaged. Be
careful not to spill brake ¯uid on your vehicle.
If you do, wash it off immediately. See
ªAppearance Careº in the Index.
5-45

Brake Wear
Your vehicle has four-wheel disc brakes.
Disc brake pads have built-in wear indicators that make
a high-pitched warning sound when the brake pads
are worn and new pads are needed. The sound
may come and go or be heard all the time your vehicle
is moving (except when you are pushing on the
brake pedal ®rmly).
{CAUTION:
The brake wear warning sound means that
soon your brakes will not work well. That
could lead to an accident. When you hear the
brake wear warning sound, have your vehicle
serviced.
Notice:Continuing to drive with worn-out brake
pads could result in costly brake repair.
Some driving conditions or climates may cause a brake
squeal when the brakes are ®rst applied or lightly
applied. This does not mean something is wrong with
your brakes.
Properly torqued wheel nuts are necessary to help
prevent brake pulsation. When tires are rotated, inspect
brake pads for wear and evenly tighten wheel nuts in
the proper sequence to GM torque speci®cations.
Brake linings should always be replaced as complete
axle sets.
See
Brake System Inspection on page 6-15.
Brake Pedal Travel
See your dealer if the brake pedal does not return to
normal height, or if there is a rapid increase in
pedal travel. This could be a sign of brake trouble.
Brake Adjustment
Every time you apply the brakes, with or without the
vehicle moving, your brakes adjust for wear.
5-46

Replacing Brake System Parts
The braking system on a vehicle is complex. Its many
parts have to be of top quality and work well together if
the vehicle is to have really good braking. Your
vehicle was designed and tested with top-quality GM
brake parts. When you replace parts of your braking
system Ð for example, when your brake linings
wear down and you need new ones put in Ð be sure
you get new approved GM replacement parts. If
you don't, your brakes may no longer work properly.
For example, if someone puts in brake linings that are
wrong for your vehicle, the balance between your
front and rear brakes can change Ð for the worse. The
braking performance you've come to expect can
change in many other ways if someone puts in the
wrong replacement brake parts.
Battery
Your new vehicle comes with a maintenance free
ACDelcožbattery. When it's time for a new battery, get
one that has the replacement number shown on the
original battery's label. We recommend an ACDelco
ž
battery. SeeEngine Compartment Overview on
page 5-12for battery location.
Warning:Battery posts, terminals and related
accessories contain lead and lead compounds,
chemicals known to the State of California to cause
cancer and reproductive harm. Wash hands after
handling.
Vehicle Storage
If you're not going to drive your vehicle for 25 days or
more, remove the black, negative (-) cable from
the battery. This will help keep your battery from
running down.
{CAUTION:
Batteries have acid that can burn you and gas
that can explode. You can be badly hurt if you
aren't careful. See ªJump Startingº next for
tips on working around a battery without
getting hurt.
Contact your dealer to learn how to prepare your
vehicle for longer storage periods.
Also, for your audio system, see
Theft-Deterrent
Feature on page 3-89.
5-47

Scheduled Maintenance
The services shown in this schedule up to 100,000 miles
(166 000 km) should be repeated after 100,000 miles
(166 000 km) at the same intervals for the life of
this vehicle. The services shown at 150,000 miles
(240 000 km) should be repeated at the same interval
after 150,000 miles (240 000 km) for the life of this
vehicle.
See
Part B: Owner Checks and Services on page 6-10andPart C: Periodic MaintenanceInspections on
page 6-14.
Footnotes
²The U.S. Environmental Protection Agency or the
California Air Resources Board has determined that the
failure to perform this maintenance item will not nullify
the emission warranty or limit recall liability prior to
the completion of the vehicle 's useful life. We, however,
urge that all recommended maintenance services be
performed at the indicated intervals and the
maintenance be recorded.
Whenever the tires are rotated, the Tire In¯ation Monitor
System (if equipped) must be reset.
+A good time to check your brakes is during tire
rotation. See Brake System Inspection on page 6-15.
Engine Oil Scheduled Maintenance
Change engine oil and ®lter as indicated by the GM
Oil Life System (or every 12 months, whichever
occurs ®rst). Reset the system.
Your vehicle has a computer system that lets you know
when to change the engine oil and ®lter. This is
based on engine revolutions and engine temperature,
and not on mileage. Based on driving conditions,
the mileage at which an oil change will be indicated can
vary considerably. For the oil life system to work
properly, you must reset the system every time the oil is
changed.
When the system has calculated that oil life has been
diminished, it will indicate that an oil change is
necessary. A CHANGE ENGINE OIL message will
come on. Change your oil as soon as possible within
the next two times you stop for fuel. It is possible that, if
you are driving under the best conditions, the oil life
system may not indicate that an oil change is necessary
for over a year. However, your engine oil and ®lter
must be changed at least once a year and at this time
the system must be reset. Your dealer has GM-trained
service people who will perform this work using
genuine GM parts and reset the system.
It is also important to check your oil regularly and keep
it at the proper level.
6-5