2003 CHEVROLET MALIBU service

What to Do with Used Oil
Used engine oil contains certain elements that may be
unhealthy for your skin and could even cause cancer.
Don't let used oil stay on your skin for very long. Clean
your skin and nails with soap and water, or a good
hand cleaner. Wash or properly dispose of clothing or
rags containing used engine oil. See the manufacturer's
warnings about the use and disposal of oil products.
Used oil can be a threat to the environment. If you
change your own oil, be sure to drain all the oil from the
®lter before disposal. Never dispose of oil by putting it
in the trash, pouring it on the ground, into sewers, or into
streams or bodies of water. Instead, recycle it by
taking it to a place that collects used oil. If you have a
problem properly disposing of your used oil, ask
your dealer, a service station or a local recycling center
for help.
Engine Air Cleaner/Filter
The engine air cleaner/®lter is located in the engine
compartment on the driver's side of the vehicle.
See
Engine Compartment Overview on page 5-12for
more information on location.
When to Inspect the Engine Air
Cleaner/Filter
Inspect the air cleaner/®lter every 15,000 miles
(25 000 km) and replace every 30,000 miles
(50 000 km). If you are driving in dusty/dirty conditions,
inspect the ®lter at each engine oil change.
5-17

How to Inspect the Engine Air
Cleaner/Filter
To inspect the air cleaner/®lter remove the ®lter from the
vehicle and lightly shake ®lter to release loose dust
and dirt. If the ®lter remains ªcakedº with dirt, a new ®lter
is required.
To inspect or replace the engine air cleaner/®lter,
do the following:
1. Remove the screws that hold the cover on.
2. Lift off the cover.
3. Check or replace the engine air cleaner/®lter.
See
Normal Maintenance Replacement Parts
on page 5-83for replacement part numbers.
4. Put the cover back on tightly.
See
Using Your Maintenance Schedule on page 6-4for
replacement intervals.
{CAUTION:
Operating the engine with the air cleaner/®lter
off can cause you or others to be burned. The
air cleaner not only cleans the air, it helps to
stop ¯ame if the engine back®res. If it isn't there
and the engine back®res, you could be burned.
Don't drive with it off, and be careful working on
the engine with the air cleaner/®lter off.
Notice:If the air cleaner/®lter is off, a back®re can
cause a damaging engine ®re. And, dirt can
easily get into your engine, which will damage it.
Always have the air cleaner/®lter in place when
you're driving.
Automatic Transaxle Fluid
It is not necessary to check the transaxle ¯uid level.
A transaxle ¯uid leak is the only reason for ¯uid loss. If a
leak occurs, take the vehicle to the dealership service
department and have it repaired as soon as possible. You
may also have your ¯uid level checked by your dealer or
service center when you have your oil changed.
5-18

Change both the ¯uid and ®lter every 50,000 miles
(83 000 km) if the vehicle is mainly driven under one or
more of these conditions:
·In heavy city traffic where the outside temperature
regularly reaches 90ÉF (32ÉC) or higher.
·In hilly or mountainous terrain.
·When doing frequent trailer towing.
·Uses such as found in taxi, police or delivery
service.
If you do not use your vehicle under any of these
conditions, the ¯uid and ®lter do not require changing.
Notice:We recommend you use only ¯uid labeled
DEXRONž±III, because ¯uid with that label is
made especially for your automatic transaxle.
Damage caused by ¯uid other than DEXRON
ž±III is
not covered by your new vehicle warranty.
Engine Coolant
The cooling system in your vehicle is ®lled with
DEX-COOLžengine coolant. This coolant is designed
to remain in your vehicle for 5 years or 150,000 miles
(240 000 km), whichever occurs ®rst, if you add
only DEX-COOL
žextended life coolant.The following explains your cooling system and how to
add coolant when it is low. If you have a problem
with engine overheating, see
Engine Overheating on
page 5-22.
A 50/50 mixture of clean, drinkable water and
DEX-COOL
žcoolant will:
·Give freezing protection down to-34ÉF(-37ÉC).
·Give boiling protection up to 265ÉF (129ÉC)
·Protect against rust and corrosion.
·Help keep the proper engine temperature.
·Let the warning lights and gages work as they
should.
Notice:When adding coolant, it is important that
you use only DEX-COOLž(silicate-free) coolant.
If coolant other than DEX-COOLžis added to
the system, premature engine, heater core or
radiator corrosion may result. In addition, the engine
coolant will require change sooner Ð at 30,000 miles
(50,000 km) or 24 months, whichever occurs ®rst.
Damage caused by the use of coolant other
than DEX-COOL
žis not covered by your new vehicle
warranty.
5-19

If No Steam Is Coming From Your
Engine
An overheat warning, along with a low coolant light,
can indicate a serious problem. SeeLow Coolant
Warning Light on page 3-29.
If you get an engine overheat warning with no low
coolant light, but see or hear no steam, the problem may
not be too serious. Sometimes the engine can get a
little too hot when you:
·Climb a long hill on a hot day.
·Stop after high-speed driving.
·Idle for long periods in traffic.
·Tow a trailer.
If you get the overheat warning with no sign of steam,
try this for a minute or so:
1. In heavy traffic, let the engine idle in NEUTRAL (N)
while stopped. If it is safe to do so, pull off the road,
shift to PARK (P) or NEUTRAL (N) and let the
engine idle.
2. Turn on your heater to full hot at the highest fan
speed and open the window as necessary.If you no longer have the overheat warning, you can
drive. Just to be safe, drive slower for about 10 minutes.
If the warning doesn't come back on, you can drive
normally.
If the warning continues, pull over, stop, and park your
vehicle right away.
If there's still no sign of steam, idle the engine for three
minutes while you're parked. If you still have the
warning,
turn off the engine and get everyone out of the
vehicleuntil it cools down.
You may decide not to lift the hood but to get service
help right away.
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The coolant level should be at or above the FULL COLD
mark. If it isn't, you may have a leak at the pressure cap
or in the radiator hoses, heater hoses, radiator, water
pump or somewhere else in the cooling system.
{CAUTION:
Heater and radiator hoses, and other engine
parts, can be very hot. Don't touch them. If you
do, you can be burned.
CAUTION: (Continued)
CAUTION: (Continued)
Don't run the engine if there is a leak. If you
run the engine, it could lose all coolant. That
could cause an engine ®re, and you could be
burned. Get any leak ®xed before you drive the
vehicle.
If there seems to be no leak, with the engine on, check
to see if the electric engine cooling fans are running.
If the engine is overheating, both fans should be
running. If they aren't, your vehicle needs service.
Notice:Engine damage from running your engine
without coolant isn't covered by your warranty.
Notice:When adding coolant, it is important that
you use only DEX-COOLž(silicate-free) coolant.
If coolant other than DEX-COOLžis added to the
system, premature engine, heater core or radiator
corrosion may result. In addition, the engine coolant
will require change sooner Ð at 30,000 miles
(50 000 km) or 24 months, whichever occurs ®rst.
Damage caused by the use of coolant other than
DEX-COOL
žis not covered by your new vehicle
warranty.
5-25

{CAUTION:
With the wrong kind of ¯uid in your brake
system, your brakes may not work well, or they
may not even work at all. This could cause a
crash. Always use the proper brake ¯uid.
Notice:
·Using the wrong ¯uid can badly damage brake
system parts. For example, just a few drops of
mineral-based oil, such as engine oil, in your
brake system can damage brake system
parts so badly that they'll have to be replaced.
Don't let someone put in the wrong kind of ¯uid.
·If you spill brake ¯uid on your vehicle's painted
surfaces, the paint ®nish can be damaged. Be
careful not to spill brake ¯uid on your vehicle.
If you do, wash it off immediately. See
ªAppearance Careº in the Index.
Brake Wear
Your vehicle has front disc brakes and rear drum
brakes.
Disc brake pads have built-in wear indicators that make
a high-pitched warning sound when the brake pads
are worn and new pads are needed. The sound
may come and go or be heard all the time your vehicle
is moving (except when you are pushing on the
brake pedal ®rmly).
{CAUTION:
The brake wear warning sound means that
soon your brakes won't work well. That could
lead to an accident. When you hear the brake
wear warning sound, have your vehicle
serviced.
Notice:Continuing to drive with worn-out brake
pads could result in costly brake repair.
Some driving conditions or climates may cause a brake
squeal when the brakes are ®rst applied or lightly
applied. This does not mean something is wrong with
your brakes.
5-34

Don't let the other end touch anything until the next
step. The other end of the negative (-) cable
doesn't go to the dead battery. It goes to a heavy,
unpainted metal engine part or to a remote
negative (-) terminal on the vehicle with the dead
battery.
9. Connect the other end of the negative (-) cable at
least 18 inches (45 cm) away from the dead battery,
but not near engine parts that move. The electrical
connection is just as good there, and the chance
of sparks getting back to the battery is much less.If the THEFT SYSTEM light ¯ashes, wait until the
light stops ¯ashing.
10. Now start the vehicle with the good battery and run
the engine for a while.
11. Try to start the vehicle that had the dead battery.
If it won't start after a few tries, it probably needs
service.
Notice:Damage to your vehicle may result from
electrical shorting if jumper cables are removed
incorrectly. To prevent electrical shorting, take care
that the cables don't touch each other or any
other metal. The repairs wouldn't be covered by
your warranty.
5-40

Windshield Wiper Blade
Replacement
Windshield wiper blades should be inspected at least
twice a year for wear and cracking. SeeAt Least Twice
a Year on page 6-16for more information. For the
proper type and length, seeCapacities and
Speci®cations on page 5-82.
To replace the wiper blade assembly, do the following:
1. Pull the windshield wiper arm away from the
windshield.2. Press the tab that holds the wiper blade to the arm.
3. Pull the assembly down to release it from the
U-hooked end of the wiper arm and slide the
assembly away from the arm.
4. Slide in the new wiper blade assembly and snap it
into place.
5. Repeat Steps 1 through 4 for the other wiper, if
necessary.
Tires
Your new vehicle comes with high-quality tires made by
a leading tire manufacturer. If you ever have questions
about your tire warranty and where to obtain service,
see your Chevrolet Warranty booklet for details.
5-48