
Seats and Restraint Systems........................... 1-1
Front Seats
............................................... 1-3
Rear Seats
............................................... 1-6
Safety Belts
.............................................1-10
Child Restraints
.......................................1-34
Air Bag System
.......................................1-63
Restraint System Check
............................1-74
Features and Controls..................................... 2-1
Keys
........................................................ 2-2
Doors and Locks
....................................... 2-7
Windows
.................................................2-16
Theft-Deterrent Systems
............................2-19
Starting and Operating Your Vehicle
...........2-20
Mirrors
....................................................2-31
OnStar
žSystem
......................................2-35
Storage Areas
.........................................2-36
Instrument Panel............................................. 3-1
Instrument Panel Overview
.......................... 3-4
Climate Controls
......................................3-19
Warning Lights, Gages and Indicators
.........3-23
Audio System(s)
.......................................3-40
Driving Your Vehicle....................................... 4-1
Your Driving, the Road, and Your Vehicle
..... 4-2
Towing
...................................................4-29Service and Appearance Care.......................... 5-1
Service
..................................................... 5-3
Fuel
......................................................... 5-4
Checking Things Under the Hood
................. 5-9
All-Wheel Drive
........................................5-46
Rear Axle
...............................................5-47
Front Axle
...............................................5-48
Noise Control System
...............................5-49
Bulb Replacement
....................................5-50
Windshield Wiper Blade Replacement
.........5-55
Tires
......................................................5-56
Appearance Care
.....................................5-80
Vehicle Identi®cation
.................................5-90
Electrical System
......................................5-91
Capacities and Speci®cations
.....................5-97
Normal Maintenance
Replacement Parts
..............................5-100
Maintenance Schedule..................................... 6-1
Maintenance Schedule
................................ 6-2
Customer Assistance Information.................... 7-1
Customer Assistance Information
.................. 7-2
Reporting Safety Defects
............................ 7-8
Index................................................................ 1
2003 Chevrolet Express Owner ManualM

Vehicle Damage Warnings
Also, in this book you will ®nd these notices:
Notice:These mean there is something that could
damage your vehicle.
A notice will tell you about something that can
damage your vehicle. Many times, this damage would
not be covered by your warranty, and it could be costly.
But the notice will tell you what to do to help avoid
the damage.
When you read other manuals, you might see
CAUTION and NOTICE warnings in different colors
or in different words.
You'll also see warning labels on your vehicle. They use
the same words, CAUTION or NOTICE.
Vehicle Symbols
Your vehicle has components and labels that use
symbols instead of text. Symbols, used on your vehicle,
are shown along with the text describing the operation
or information relating to a speci®c component, control,
message, gage or indicator.
If you need help ®guring out a speci®c name of
a component, gage or indicator, reference the
following topics:
·Seats and Restraint Systems in Section 1
·Features and Controls in Section 2
·Instrument Panel Overview in Section 3
·Climate Controls in Section 3
·Warning Lights, Gages and Indicators in Section 3
·Audio System(s) in Section 3
·Engine Compartment Overview in Section 5
iv

Oil Pressure Gage........................................3-36
Change Engine Oil Light................................3-37
Security Light...............................................3-37
Cruise Control Light......................................3-38
Daytime Running Lamps
Indicator Light...........................................3-38
Tow/Haul Mode Light....................................3-38
Check Gages Warning Light...........................3-38
Fuel Gage...................................................3-39
Audio System(s).............................................3-40
Setting the Time for Radios without Radio
Data Systems (RDS)..................................3-40
Setting the Time for Radios with Radio Data
Systems (RDS).........................................3-41
AM-FM Radio...............................................3-41Radio with CD..............................................3-44
Radio with Cassette and CD..........................3-48
Radio with Six-Disc CD.................................3-59
Rear Seat Audio (RSA).................................3-71
Theft-Deterrent Feature
(Non-RDS Radios).....................................3-73
Theft-Deterrent Feature
(RDS Radios)...........................................3-73
Understanding Radio Reception......................3-73
Care of Your Cassette Tape Player.................3-74
Care of Your CDs.........................................3-75
Care of Your CD Player................................3-75
Fixed Mast Antenna......................................3-75
Chime Level Adjustment................................3-75
Section 3 Instrument Panel
3-2

The main components of your instrument panel are the
following:
A. Air Outlets
B. Turn Signal/Multifunction Lever
C. Instrument Panel Cluster
D. Shift Lever
E. Climate Control System
F. Audio System
G. Headlamp and Parking Lamp Controls
H. Tow/Haul Mode Button
I. Rear Heating System (If Equipped)
J. Accessory Power Outlets/Cigarette Lighter
K. Storage CompartmentHazard Warning Flashers
Your hazard warning ¯ashers let you warn others. They
also let police know you have a problem. Your front
and rear turn signal lamps will ¯ash on and off.
3-5

If your vehicle has air conditioning, your heating/air
conditioning controls will look like this:
On hot days, open the windows to let hot inside air
escape; then close them. This helps to reduce the time
it takes for your vehicle to cool down. It also helps
the system to operate more efficiently.
A/C (Air Conditioning):This setting will begin to cool
and dehumidify the air inside of your vehicle.
MAX A/C (Maximum Air Conditioning):Turn the right
knob to MAX A/C for maximum cooling. This setting
cools the air the fastest, by recirculating the inside air.
Rear Heating System
Your vehicle may have an optional rear heating system
that allows you to adjust the amount of air ¯owing
into the rear of the vehicle, from the front-seating area.
This feature works with the main climate-control
system in your vehicle.AUX (Auxiliary Heating System):The thumbwheel for
this system is located to the right of the audio system.
9(Fan):Turn the thumbwheel up or down to increase
or decrease the amount of heated air sent to the
rear-seating area.
9(Off):Turn the thumbwheel to this position to turn
off the rear heating system.
3-20

Audio System(s)
Notice:Before you add any sound equipment to
your vehicle ± like a tape player, CB radio, mobile
telephone or two-way radio ± be sure you can
add what you want. If you can, it's very important to
do it properly. Added sound equipment may
interfere with the operation of your vehicle's engine,
radio or other systems, and even damage them.
Your vehicle's systems may interfere with the
operation of sound equipment that has been added
improperly.
So, before adding sound equipment, check with
your dealer and be sure to check federal rules
covering mobile radio and telephone units.
Your audio system has been designed to operate easily
and to give years of listening pleasure. You will get
the most enjoyment out of it if you acquaint yourself with
it ®rst. Figure out which radio you have in your vehicle,
®nd out what your audio system can do and how to
operate all of its controls to be sure you're getting the
most out of the advanced engineering that went into it.Your vehicle may have a feature called Retained
Accessory Power (RAP). With RAP, you can play your
audio system even after the ignition is turned off.
See ªRetained Accessory Power (RAP)º underIgnition
Positions on page 2-20.
Setting the Time for Radios without
Radio Data Systems (RDS)
Press and hold the HR or MIN arrow for two seconds.
Then press the HR (down) arrow until the correct hour
appears on the display. Press and hold the MIN (up)
arrow until the correct minute appears on the display. The
time may be set with the ignition on or off.
3-40

Finding a Station
AM FM:Press this button to switch between FM1,
FM2, or AM. The display will show your selection.
TUNE:Turn this knob to choose radio stations.
oSEEKp:Press the right or the left arrow to seek
to the next or to the previous station and stay there.
To scan stations, press and hold one of the SEEK
arrows for two seconds until you hear a beep. The radio
will go to a station, play for a few seconds and ¯ash
the station frequency, then go on to the next station.
Press one of the SEEK arrows again to stop scanning.
To scan preset stations, press and hold one of the
SEEK arrows for more than four seconds until you hear
two beeps. The radio will go to the ®rst preset station
stored on your pushbuttons, play for a few seconds and
¯ash the station frequency, then go on to the next
preset station. Press one of the SEEK arrows again to
stop scanning presets.
The radio will seek and scan only to stations that are in
the selected band and only to those with a strong
signal.
Setting Preset Stations
The six numbered pushbuttons let you return to
your favorite stations. You can set up to 18 stations
(six FM1, six FM2, and six AM) by performing the
following steps:
1. Turn the radio on.
2. Press AM FM to select FM1, FM2, or AM.
3. Tune in the desired station.
4. Press and hold one of the six numbered
pushbuttons until you hear a beep. Whenever you
press that numbered pushbutton, the station
you set will return.
5. Repeat the steps for each pushbutton.
Setting the Tone (Bass/Treble)
AUDIO:To adjust the bass and the treble, press and
release the AUDIO button repeatedly until BAS or
TRE appears on the display. Then press and hold the
up or the down arrow to increase or to decrease. If
a station is weak or noisy, you may want to decrease
the treble.
3-42

To adjust bass or treble to the middle position, select
BAS or TRE. Then press and hold the AUDIO button for
more than two seconds until you hear a beep. B and
a zero or T and a zero will appear on the display.
To adjust both tone controls and both speaker controls
to the middle position, ®rst end out of audio mode
either by pressing another button, causing the radio to
perform that function, or by waiting ®ve seconds for
the display to return to time of day. Then press and hold
the AUDIO button for more than two seconds until
you hear a beep. CEN will appear on the display.
Adjusting the Speakers (Balance/Fade)
AUDIO:To adjust the balance between the right
and the left speakers, press and release the AUDIO
button until BAL appears on the display. Then press and
hold the up or the down arrow to move the sound
toward the right or the left speakers.
To adjust the fade between the front and the rear
speakers, press and release the AUDIO button until
FAD appears on the display. Then press and hold the up
or the down arrow to move the sound toward the front
or the rear speakers.To adjust balance or fade to the middle position, select
BAL or FAD. Then press and hold AUDIO for more
than two seconds until you hear a beep. L and a zero
or F and a zero will appear on the display.
To adjust both tone controls and both speaker controls
to the middle position, ®rst end out of audio mode
either by pressing another button, causing the radio to
perform that function, or by waiting ®ve seconds for
the display to return to time of day. Then press and hold
AUDIO for more than two seconds until you hear a
beep. CEN will appear on the display.
Radio Messages
CAL (Calibration):Your audio system has been
calibrated for your vehicle from the factory. If CAL
appears on the display it means that your radio has not
been con®gured properly for your vehicle and must
be returned to the dealership for service.
LOC (Locked):This message is displayed when the
THEFTLOCK
žsystem has locked up. You must
return to the dealership for service.
3-43