2003 CHEVROLET EXPRESS CARGO VAN headlamp

Here are some tips on night driving.
·Drive defensively.
·Don't drink and drive.
·Adjust your inside rearview mirror to reduce the
glare from headlamps behind you.
·Since you can't see as well, you may need to slow
down and keep more space between you and
other vehicles.
·Slow down, especially on higher speed roads. Your
headlamps can light up only so much road ahead.
·In remote areas, watch for animals.
·If you're tired, pull off the road in a safe place
and rest.
No one can see as well at night as in the daytime.
But as we get older these differences increase.
A 50-year-old driver may require at least twice as much
light to see the same thing at night as a 20-year-old.
What you do in the daytime can also affect your
night vision. For example, if you spend the day in bright
sunshine you are wise to wear sunglasses. Your
eyes will have less trouble adjusting to night. But if
you're driving, don't wear sunglasses at night.They may cut down on glare from headlamps, but they
also make a lot of things invisible.
You can be temporarily blinded by approaching
headlamps. It can take a second or two, or even several
seconds, for your eyes to re-adjust to the dark. When
you are faced with severe glare (as from a driver
who doesn't lower the high beams, or a vehicle with
misaimed headlamps), slow down a little. Avoid staring
directly into the approaching headlamps.
Keep your windshield and all the glass on your vehicle
clean Ð inside and out. Glare at night is made much
worse by dirt on the glass. Even the inside of the glass
can build up a ®lm caused by dust. Dirty glass makes
lights dazzle and ¯ash more than clean glass would,
making the pupils of your eyes contract repeatedly.
Remember that your headlamps light up far less of a
roadway when you are in a turn or curve. Keep
your eyes moving; that way, it's easier to pick out dimly
lighted objects. Just as your headlamps should be
checked regularly for proper aim, so should your eyes
be examined regularly. Some drivers suffer from
night blindness Ð the inability to see in dim light Ð and
aren't even aware of it.
4-14

{CAUTION:
Snow can trap exhaust gases under your
vehicle. This can cause deadly CO (carbon
monoxide) gas to get inside. CO could
overcome you and kill you. You can't see it or
smell it, so you might not know it is in your
vehicle. Clear away snow from around the
base of your vehicle, especially any that is
blocking your exhaust pipe. And check around
again from time to time to be sure snow
doesn't collect there.
Open a window just a little on the side of the
vehicle that's away from the wind. This will
help keep CO out.Run your engine only as long as you must. This saves
fuel. When you run the engine, make it go a little
faster than just idle. That is, push the accelerator
slightly. This uses less fuel for the heat that you get and
it keeps the battery (or batteries) charged. You will
need a well-charged battery (or batteries) to restart the
vehicle, and possibly for signaling later on with your
headlamps. Let the heater run for a while.
Then, shut the engine off and close the window almost
all the way to preserve the heat. Start the engine
again and repeat this only when you feel really
uncomfortable from the cold. But do it as little as
possible. Preserve the fuel as long as you can. To help
keep warm, you can get out of the vehicle and do
some fairly vigorous exercises every half hour or so until
help comes.
4-27

Service............................................................5-3
Doing Your Own Service Work.........................5-3
Adding Equipment to the Outside of Your
Vehicle......................................................5-4
Fuel................................................................5-4
Gasoline Octane............................................5-4
Gasoline Speci®cations....................................5-5
California Fuel...............................................5-5
Additives.......................................................5-6
Fuels in Foreign Countries...............................5-6
Filling Your Tank............................................5-7
Filling a Portable Fuel Container.......................5-9
Checking Things Under
the Hood......................................................5-9
Hood Release..............................................5-10
Engine Compartment Overview.......................5-12
Engine Oil...................................................5-13
Engine Air Cleaner/Filter................................5-17
Automatic Transmission Fluid.........................5-19
Engine Coolant.............................................5-21
Radiator Pressure Cap..................................5-24
Engine Overheating.......................................5-24Cooling System............................................5-26
Engine Fan Noise.........................................5-34
Power Steering Fluid.....................................5-34
Windshield Washer Fluid................................5-35
Brakes........................................................5-37
Battery........................................................5-40
Jump Starting...............................................5-41
All-Wheel Drive..............................................5-46
Rear Axle.......................................................5-47
Front Axle......................................................5-48
Noise Control System.....................................5-49
Tampering with Noise Control System
Prohibited.................................................5-49
Bulb Replacement..........................................5-50
Halogen Bulbs..............................................5-50
Headlamps..................................................5-50
Front Turn Signal, Sidemarker and Parking
Lamps.....................................................5-52
Taillamps.....................................................5-52
Replacement Bulbs.......................................5-54
Section 5 Service and Appearance Care
5-1

Windshield Wiper Blade Replacement..............5-55
Tires..............................................................5-56
In¯ation -- Tire Pressure................................5-56
Dual Tire Operation.......................................5-57
Tire Inspection and Rotation...........................5-58
When It Is Time for New Tires.......................5-59
Buying New Tires.........................................5-60
Uniform Tire Quality Grading..........................5-61
Wheel Alignment and Tire Balance..................5-62
Wheel Replacement......................................5-62
Tire Chains..................................................5-63
If a Tire Goes Flat........................................5-64
Changing a Flat Tire.....................................5-65
Appearance Care............................................5-80
Cleaning the Inside of Your Vehicle.................5-80
Care of Safety Belts......................................5-83
Weatherstrips...............................................5-83Cleaning the Outside of Your Vehicle..............5-83
Sheet Metal Damage.....................................5-86
Finish Damage.............................................5-86
Underbody Maintenance................................5-87
Chemical Paint Spotting.................................5-87
Vehicle Care/Appearance Materials..................5-88
Vehicle Identi®cation......................................5-90
Vehicle Identi®cation Number (VIN).................5-90
Service Parts Identi®cation Label.....................5-90
Electrical System............................................5-91
Add-On Electrical Equipment..........................5-91
Headlamp Wiring..........................................5-91
Windshield Wiper Fuses................................5-91
Fuses and Circuit Breakers............................5-92
Capacities and Speci®cations..........................5-97
Normal Maintenance Replacement Parts.........5-100
Section 5 Service and Appearance Care
5-2

Bulb Replacement
For any bulb changing procedure not listed in this
section, contact your dealer.
For the type of bulbs, see
Replacement Bulbs on
page 5-54.
Halogen Bulbs
{CAUTION:
Halogen bulbs have pressurized gas inside
and can burst if you drop or scratch the bulb.
You or others could be injured. Be sure to read
and follow the instructions on the bulb
package.
Headlamps
1. Remove the two bolts from the headlamp assembly.
2. Remove the two pins on the top of the headlamp
assembly. To remove the pins, turn the outer pin
clockwise and pull it straight up. To remove
the inner pin, turn it counterclockwise and pull it
straight up.
3. Lift the inboard side of the headlamp to release the
inboard tab from the radiator support.
4. Lift the outboard side of the headlamp to release
the outboard tab from the radiator support.
5. Lower the headlamp to allow the vertical adjustor to
clear tie bar.
6. Turn the headlamp forward and upward to remove
it from the grille.
7. Turn the bulb connector counterclockwise and pull it
out of the housing.
5-50

8. Without removing the headlamp assembly itself,
remove the bulb socket from the back of the
headlamp on the driver's side.
9. Turn the bulb counterclockwise one quarter turn to
remove it from the socket.
10. On the passenger's side, turn the bulb clockwise
one turn. Do not touch the glass part of the bulb.11. Install the new bulb into the socket and return it to
the headlamp assembly.
12. Put the headlamp assembly back into the vehicle
and reinstall the two pins.
5-51

Center High Mounted
Stoplamp (CHMSL)
It is recommended that this component be replaced as
a unit by your dealer.
Replacement Bulbs
Exterior Lamp Bulb Number
Sealed Beam Headlamps H6054
Composite Low-Beam Headlamps 9006GS
Composite High-Beam Headlamps 9005
Front Sidemarker Lamp 194
Front Parking and Turn Lamp 3157KX
Back-up Lamp 3157
Rear Parking, Stop, and
Turn Lamp3157
CHMSL 912
For any bulb not listed here, contact your dealer.
5-54

{CAUTION:
Using the wrong replacement wheels, wheel
bolts or wheel nuts on your vehicle can be
dangerous. It could affect the braking and
handling of your vehicle, make your tires lose
air and make you lose control. You could have
a collision in which you or others could be
injured. Always use the correct wheel, wheel
bolts and wheel nuts for replacement.
Notice:The wrong wheel can also cause problems
with bearing life, brake cooling, speedometer or
odometer calibration, headlamp aim, bumper height,
vehicle ground clearance and tire or tire chain
clearance to the body and chassis.
Whenever a wheel, wheel bolt or wheel nut is replaced
on a dual wheel setup, check the wheel nut torque
after 100, 1,000 and 6,000 miles (160, 1 600 and
10 000 km) of driving. For proper torque, see ªWheel Nut
Torqueº under
Capacities and Speci®cations on
page 5-97.
See
Changing a Flat Tire on page 5-65for more
information.
Used Replacement Wheels
{CAUTION:
Putting a used wheel on your vehicle is
dangerous. You can't know how it's been used
or how far it's been driven. It could fail
suddenly and cause a crash. If you have to
replace a wheel, use a new GM original
equipment wheel.
Tire Chains
Notice:Use tire chains only where legal and only
when you must. Use chains that are the proper size
for your tires. Install them on the tires of the rear
axle. Tighten them as tightly as possible with
the ends securely fastened. Drive slowly and follow
the chain manufacturer's instructions. If you can
hear the chains contacting your vehicle, stop
and retighten them. If the contact continues, slow
down until it stops. Driving too fast or spinning the
wheels with chains on will damage your vehicle.
5-63