2003 CHEVROLET CORVETTE cooling

Maintenance Schedule......................................6-2
Introduction...................................................6-2
Your Vehicle and the Environment....................6-2
Maintenance Requirements..............................6-2
How This Section is Organized.........................6-3
Part A: Scheduled Maintenance Services...........6-4
Using Your Maintenance Schedule....................6-4
Scheduled Maintenance...................................6-4
Part B: Owner Checks and Services.................6-8
At Each Fuel Fill............................................6-8
At Least Once a Month...................................6-8
At Least Twice a Year....................................6-9At Least Once a Year.....................................6-9
Part C: Periodic MaintenanceInspections.........6-12
Steering and Suspension Inspection................6-12
Tire and Wheel Inspection.............................6-12
Exhaust System Inspection............................6-12
Fuel System Inspection..................................6-13
Engine Cooling System Inspection...................6-13
Rear Axle Service.........................................6-13
Brake System Inspection................................6-13
Part D: Recommended Fluids and
Lubricants................................................6-14
Part E: Maintenance Record...........................6-16
Section 6 Maintenance Schedule
6-1

75,000 Miles (125 000 km)
qInspect engine air cleaner ®lter. If necessary, replace
the ®lter. If vehicle is driven in dusty/dirty conditions,
inspect ®lter at every engine oil change. See
Engine Air Cleaner/Filter on page 5-18for more
information.An Emission Control Service. (See
footnote ².)
90,000 Miles (150 000 km)
qReplace engine air cleaner ®lter. SeeEngine Air
Cleaner/Filter on page 5-18for more information.An Emission Control Service.
100,000 Miles (166 000 km)
qReplace spark plugs.An Emission Control Service.
qInspect spark plug wires.An Emission Control
Service.
qChange automatic transmission ¯uid and ®lter.
Manual transmission ¯uid doesn't required change.
150,000 Miles (240 000 km)
qDrain, ¯ush and re®ll the cooling system (or every
60 months since last service, whichever occurs
®rst). See
Engine Coolant on page 5-23for what to
use.An Emission Control Service.
qInspect engine accessory drive belt.An Emission
Control Service.
6-7

Fuel System Inspection
Inspect the complete fuel system for damage or leaks.
Engine Cooling System Inspection
Inspect the hoses and have them replaced if they
are cracked, swollen or deteriorated. Inspect all pipes,
®ttings and clamps; replace as needed. Clean the
outside of the radiator and air conditioning condenser.
To help ensure proper operation, a pressure test of
the cooling system and pressure cap is recommended
at least once a year.
Rear Axle Service
Check the gear lubricant level in the rear axle and add if
needed. SeeRear Axle on page 5-46. A ¯uid loss
may indicate a problem. Check the axle and repair it if
needed.
Brake System Inspection
Inspect the complete system. Inspect brake lines and
hoses for proper hook-up, binding, leaks, cracks,
cha®ng, etc. Inspect disc brake pads for wear and rotors
for surface condition. Inspect other brake parts,
including calipers, parking brake, etc. You may need to
have your brakes inspected more often if your driving
habits or conditions result in frequent braking.
6-13

Checking Things Under the Hood......................5-10
Checking Your Restraint Systems......................1-48
Check...........................................................3-38
Engine Light...............................................3-38
Gages Warning Light...................................3-42
Chemical Paint Spotting...................................5-81
Child Restraints..............................................1-26
Child Restraint Systems...............................1-26
Infants and Young Children...........................1-23
Lower Anchorages and Top Tethers for
Children (LATCH System)..........................1-31
Older Children.............................................1-21
Securing a Child Restraint Designed for
the LATCH System...................................1-33
Securing a Child Restraint in the Passenger
Seat Position...........................................1-34
Top Strap Anchor Location............................1-31
Top Strap...................................................1-30
Cigarette Lighter.............................................3-21
Cleaning Aluminum Wheels..............................5-80
Cleaning Coated Moldings................................5-76
Cleaning Exterior Lamps/Lenses.......................5-78
Cleaning Fabric/Carpet....................................5-75
Cleaning Glass Surfaces..................................5-77
Cleaning Interior Plastic Components.................5-77
Cleaning Leather............................................5-76
Cleaning Removable Roof Panel.......................5-79
Cleaning the Convertible Top............................5-80
Cleaning the Security Shade and
Convenience Net.........................................5-77Cleaning the Top of the Instrument Panel...........5-76
Cleaning Tires................................................5-80
Cleaning Windshield and Wiper Blades..............5-79
Cleaning........................................................5-81
Fiberglass Springs.......................................5-81
Inside of Your Vehicle..................................5-75
Outside of Your Vehicle................................5-78
Titanium Exhaust System..............................5-81
Underbody Maintenance...............................5-81
Weatherstrips..............................................5-77
Climate Control System...................................3-22
Dual Automatic............................................3-22
Outlet Adjustment........................................3-28
Clutch, Hydraulic.............................................5-22
Compact Disc Messages..........................3-70, 3-75
Competitive Driving Mode................................4-11
Control of a Vehicle.......................................... 4-5
Convenience Net............................................2-42
Convertible Top..............................................2-49
Lowering the Convertible Top........................2-50
Raising the Convertible Top..........................2-53
Coolant.........................................................3-38
Engine Temperature Gage............................3-38
Heater, Engine............................................2-23
Surge Tank Pressure Cap.............................5-26
Cooling System..............................................5-29
Courtesy Lamps.............................................3-16
Cruise Control.................................................. 3-9
Cupholder(s)..................................................2-39
Current and Past Model Order Forms................7-11
3

Electrical System (cont.)
Power Windows and Other Power Options......5-85
Windshield Wiper Fuses...............................5-85
Emergency Trunk Release Handle
(Convertible Only)........................................2-13
Emissions Inspection and Maintenance
Programs...................................................3-40
Engine Accessory Drive Belt Routing.................5-95
Engine Compartment Fuse Block......................5-89
Engine Coolant Level Check.............................. 6-8
Engine Oil Additives........................................5-16
Engine Oil Level Check..................................... 6-8
Engine Oil Scheduled Maintenance..................... 6-5
Engine..........................................................5-18
Air Cleaner/Filter.........................................5-18
Battery.......................................................5-40
Check and Service Engine Soon Light............3-38
Compartment Overview................................5-12
Coolant Heater............................................2-23
Coolant Temperature Gage...........................3-38
Coolant......................................................5-23
Cooling System Inspection............................6-13
Exhaust.....................................................2-35
Oil Pressure Gage.......................................3-41
Oil .............................................................5-13
Overheating................................................5-26
Starting......................................................2-21
Exit/Entry Lighting...........................................3-16
Express-Down Window....................................2-15Extended Mobility Tires....................................5-54
Extender, Safety Belt.......................................1-20
Exterior Lamps...............................................3-12
F
Filter.............................................................5-18
Engine Air Cleaner......................................5-18
Finding a Station....................................3-63, 3-67
Finish Care....................................................5-78
Finish Damage...............................................5-81
Fixed Mast Antenna........................................3-79
Flash-to-Pass................................................... 3-7
Flat Tire........................................................5-68
Floor Mats.....................................................2-40
Fluid.............................................................5-20
Automatic Transmission................................5-20
Manual Transmission....................................5-20
Power Steering...........................................5-35
Windshield Washer......................................5-36
FM ...............................................................3-77
Fog Lamps....................................................3-14
Footnotes........................................................ 6-5
Front Air Dam................................................2-19
Fuel............................................................... 5-4
Additives...................................................... 5-6
California Fuel.............................................. 5-5
Filling a Portable Fuel Container..................... 5-9
Filling Your Tank........................................... 5-7
5

How to Wear Safety Belts Properly...................1-12
Hydraulic Clutch.............................................5-22
Hydroplaning..................................................4-21
I
If No Steam Is Coming From Your Engine..........5-28
If Steam Is Coming From Your Engine...............5-27
If the Light Is Flashing.....................................3-39
If the Light Is On Steady.................................3-39
If You Are Stuck in Sand, Mud, Ice or Snow.......4-32
If You're Caught in a Blizzard...........................4-30
Ignition Automatic Transmission
Lock Check................................................6-11
Ignition Positions.............................................2-20
Infants and Young Children, Restraints...............1-23
In¯ation -- Tire Pressure..................................5-56
In¯ator Kit, Tire...............................................5-70
Inspection......................................................6-13
Brake System.............................................6-13
Engine Cooling System................................6-13
Exhaust System..........................................6-12
Fuel System...............................................6-13
Part C - Periodic Maintenance.......................6-12
Steering and Suspension..............................6-12
Tire and Wheel...........................................6-12
Installing the Roof Panel..................................2-47
Instrument Panel Brightness.............................3-15
Instrument Panel Fuse Block............................5-86Instrument Panel.............................................3-30
Cluster.......................................................3-30
Overview..................................................... 3-2
Integrated Windshield and Rear Window
Antennas....................................................3-80
Interior Lamps................................................3-15
J
Jump Starting.................................................5-41
K
Key Lock Cylinders Service................................ 6-9
Keyless Entry System....................................... 2-4
Keys............................................................... 2-3
L
Lamps...........................................................3-12
Exterior......................................................3-12
Interior.......................................................3-15
Lap Belt Cinch Feature....................................1-14
Lap-Shoulder Belt...........................................1-13
LATCH System...............................................1-31
Child Restraints...........................................1-31
Securing a Child Restraint Designed for the
LATCH System........................................1-33
7

LATCH System (cont.)
Latches, Seatback............................................ 1-5
Leaving Your Vehicle With the Engine Running
(Automatic Transmission)..............................2-32
Leaving Your Vehicle.......................................2-10
Lifting From the Front......................................5-66
Lifting From the Rear......................................5-67
Lifting Your Corvette, Tires...............................5-64
Lighted Visor Vanity Mirrors..............................2-15
Light.............................................................3-37
Active Handling System................................3-37
Air Bag Off .................................................3-33
Air Bag Readiness.......................................3-32
Anti-Lock Brake System Warning...................3-36
Brake System Warning.................................3-35
Check Gages Warning.................................3-42
Malfunction Indicator....................................3-38
Safety Belt Reminder...................................3-31
Security.....................................................3-42
TCS Warning Light......................................3-36
Traction Control System (TCS) Warning..........3-36
Limited-Slip Rear Axle.....................................4-11
Loading Your Vehicle.......................................4-33
Lockout Protection..........................................2-10
Locks............................................................. 2-9
Door........................................................... 2-9
Leaving Your Vehicle....................................2-10
Lockout Protection.......................................2-10
Power Door................................................2-10Loss of Control...............................................4-17
Lowering the Convertible Top............................2-50
M
Magnesium Wheel Finish.................................5-81
Magnetic Speed Variable Assist Steering............4-13
Maintenance, Normal Replacement Parts............5-94
Maintenance Schedule...................................... 6-8
At Each Fuel Fill........................................... 6-8
At Least Once a Month.................................. 6-8
At Least Once a Year.................................... 6-9
At Least Twice a Year................................... 6-9
Brake System Inspection..............................6-13
Engine Cooling System Inspection.................6-13
Exhaust System Inspection...........................6-12
Fuel System Inspection................................6-13
How This Section is Organized....................... 6-3
Introduction.................................................. 6-2
Maintenance Requirements............................. 6-2
Part A - Scheduled Maintenance Services......... 6-4
Part B - Owner Checks and Services............... 6-8
Part C - Periodic MaintenanceInspections......6-12
Part D - Recommended Fluids and
Lubricants...............................................6-14
Part E - Maintenance Record........................6-16
Rear Axle Service........................................6-13
Scheduled Maintenance................................. 6-4
Steering and Suspension Inspection...............6-12
8