2003 CHEVROLET CORVETTE engine

Reporting Safety Defects to the
Canadian Government
If you live in Canada, and you believe that your vehicle
has a safety defect, you should immediately notify
Transport Canada, in addition to notifying General
Motors of Canada Limited. You may write to:
Transport Canada
330 Sparks Street
Tower C
Ottawa, Ontario K1A 0N5
Reporting Safety Defects to General
Motors
In addition to notifying NHTSA (or Transport Canada) in
a situation like this, we certainly hope you'll notify us.
Please call us at 1-800-222-1020, or write:
Chevrolet Motor Division
Chevrolet Customer Assistance Center
P.O. Box 33170
Detroit, MI 48232-5170In Canada, please call us at 1-800-263-3777 (English)
or 1-800-263-7854 (French). Or, write:
General Motors of Canada Limited
Customer Communication Centre, 163-005
1908 Colonel Sam Drive
Oshawa, Ontario L1H 8P7
Service Publications Ordering
Information
Service Manuals
Service Manuals have the diagnosis and repair
information on engines, transmission, axle, suspension,
brakes, electrical, steering, body, etc.
RETAIL SELL PRICE: $120.00
7-10

A
Accessory Power Outlets.................................3-20
Accessory Power Plug.....................................5-84
Activating the Theft-Deterrent Feature................3-76
Active Handling System Light...........................3-37
Active Handling System...................................4-10
Adding Washer Fluid.......................................5-36
Additional Program Information........................... 7-9
Additives, Fuel................................................. 5-6
Add-On Electrical Equipment............................5-84
Adjusting the Speakers (Balance/Fade)......3-65, 3-69
Air Bag System..............................................1-39
Air Bag Off Switch.......................................1-44
How Does an Air Bag Restrain?....................1-42
Servicing Your Air Bag-Equipped Vehicle.........1-47
What Makes an Air Bag In¯ate?....................1-42
What Will You See After an
Air Bag In¯ates?......................................1-43
When Should an Air Bag In¯ate?...................1-42
Where Are the Air Bags?..............................1-40
Air Bag .........................................................3-33
Off Light.....................................................3-33
Readiness Light..........................................3-32
Air Cleaner/Filter, Engine.................................5-18
Air Compressor..............................................5-71
Air Dam, Front...............................................2-19
AM ...............................................................3-77
Antenna, Fixed Mast.......................................3-79
Antenna, Power Antenna Mast Care..................3-79Antennas, Integrated Windshield and Rear
Window......................................................3-80
Anti-lock Brake System (ABS)............................ 4-7
Anti-Lock Brake, System Warning Light..............3-36
Appearance Care............................................5-75
Care of Safety Belts....................................5-77
Chemical Paint Spotting...............................5-81
Cleaning the Inside of Your Vehicle................5-75
Cleaning the Outside of Your Vehicle..............5-78
Fiberglass Springs.......................................5-81
Finish Damage............................................5-81
Titanium Exhaust System..............................5-81
Underbody Maintenance...............................5-81
Vehicle Care/Appearance Materials................5-82
Weatherstrips..............................................5-77
Arming the System.........................................2-16
Ashtrays........................................................3-21
Audio System(s).............................................3-62
Care of Your Cassette Tape Player................3-78
Care of Your CD Player...............................3-79
Care of Your CDs........................................3-79
Fixed Mast Antenna.....................................3-79
Integrated Windshield and Rear Window
Antennas................................................3-80
Power Antenna Mast Care............................3-79
Radio with Cassette.....................................3-63
Radio with CD............................................3-67
Setting the Time..........................................3-62
Theft-Deterrent Feature................................3-75
Trunk-Mounted CD Changer..........................3-71
1

Audio System(s) (cont.)
Understanding Radio Reception.....................3-77
Automatic Transmission Check........................... 6-9
Automatic Transmission Shift Lock Control
System Check.............................................6-10
Automatic Transmission...................................2-21
Fluid..........................................................5-20
Operation...................................................2-24
B
Battery Replacement......................................... 2-8
Battery Run-Down Protection............................3-17
Battery..........................................................5-40
Before Leaving on a Long Trip.........................4-24
Body Lubrication Service................................... 6-9
Brake Fluid....................................................5-37
Brake Wear...................................................5-39
Brake............................................................2-30
Parking......................................................2-30
System Inspection.......................................6-13
System Warning Light..................................3-35
Brakes..........................................................5-37
Braking in Emergencies..................................... 4-8
Braking........................................................... 4-6
Break-In, New Vehicle.....................................2-19
Bulb Replacement...........................................5-47
Back-Up Lamps...........................................5-51
Halogen Bulbs............................................5-47Bulb Replacement (cont.)
Headlamps.................................................5-47
Replacement Bulbs......................................5-51
Taillamps and Turn Signal Lamps..................5-49
Buying New Tires...........................................5-59
C
California Fuel.................................................. 5-5
Canada ± Customer Assistance.......................... 7-4
Canadian Owners................................................ ii
Canadian Roadside Assistance........................... 7-7
Capacities and Speci®cations............................5-92
Carbon Monoxide...................4-27, 4-35, 2-11, 2-35
Care of.........................................................5-77
Safety Belts................................................5-77
Your Cassette Tape Player............................3-78
Your CD Player...........................................3-79
Your CDs ...................................................3-79
Cargo Cover..................................................2-42
Cassette Tape Messages.................................3-66
Cassette Tape Player Service............................. 6-8
CD Adapter Kits.............................................3-66
CD Changer, Trunk-Mounted............................3-71
Center Console Storage Area...........................2-39
Chains, Tires..................................................5-64
Check Engine Light.........................................3-38
Checking Coolant............................................5-25
Checking Engine Oil........................................5-13
2

Checking Things Under the Hood......................5-10
Checking Your Restraint Systems......................1-48
Check...........................................................3-38
Engine Light...............................................3-38
Gages Warning Light...................................3-42
Chemical Paint Spotting...................................5-81
Child Restraints..............................................1-26
Child Restraint Systems...............................1-26
Infants and Young Children...........................1-23
Lower Anchorages and Top Tethers for
Children (LATCH System)..........................1-31
Older Children.............................................1-21
Securing a Child Restraint Designed for
the LATCH System...................................1-33
Securing a Child Restraint in the Passenger
Seat Position...........................................1-34
Top Strap Anchor Location............................1-31
Top Strap...................................................1-30
Cigarette Lighter.............................................3-21
Cleaning Aluminum Wheels..............................5-80
Cleaning Coated Moldings................................5-76
Cleaning Exterior Lamps/Lenses.......................5-78
Cleaning Fabric/Carpet....................................5-75
Cleaning Glass Surfaces..................................5-77
Cleaning Interior Plastic Components.................5-77
Cleaning Leather............................................5-76
Cleaning Removable Roof Panel.......................5-79
Cleaning the Convertible Top............................5-80
Cleaning the Security Shade and
Convenience Net.........................................5-77Cleaning the Top of the Instrument Panel...........5-76
Cleaning Tires................................................5-80
Cleaning Windshield and Wiper Blades..............5-79
Cleaning........................................................5-81
Fiberglass Springs.......................................5-81
Inside of Your Vehicle..................................5-75
Outside of Your Vehicle................................5-78
Titanium Exhaust System..............................5-81
Underbody Maintenance...............................5-81
Weatherstrips..............................................5-77
Climate Control System...................................3-22
Dual Automatic............................................3-22
Outlet Adjustment........................................3-28
Clutch, Hydraulic.............................................5-22
Compact Disc Messages..........................3-70, 3-75
Competitive Driving Mode................................4-11
Control of a Vehicle.......................................... 4-5
Convenience Net............................................2-42
Convertible Top..............................................2-49
Lowering the Convertible Top........................2-50
Raising the Convertible Top..........................2-53
Coolant.........................................................3-38
Engine Temperature Gage............................3-38
Heater, Engine............................................2-23
Surge Tank Pressure Cap.............................5-26
Cooling System..............................................5-29
Courtesy Lamps.............................................3-16
Cruise Control.................................................. 3-9
Cupholder(s)..................................................2-39
Current and Past Model Order Forms................7-11
3

Electrical System (cont.)
Power Windows and Other Power Options......5-85
Windshield Wiper Fuses...............................5-85
Emergency Trunk Release Handle
(Convertible Only)........................................2-13
Emissions Inspection and Maintenance
Programs...................................................3-40
Engine Accessory Drive Belt Routing.................5-95
Engine Compartment Fuse Block......................5-89
Engine Coolant Level Check.............................. 6-8
Engine Oil Additives........................................5-16
Engine Oil Level Check..................................... 6-8
Engine Oil Scheduled Maintenance..................... 6-5
Engine..........................................................5-18
Air Cleaner/Filter.........................................5-18
Battery.......................................................5-40
Check and Service Engine Soon Light............3-38
Compartment Overview................................5-12
Coolant Heater............................................2-23
Coolant Temperature Gage...........................3-38
Coolant......................................................5-23
Cooling System Inspection............................6-13
Exhaust.....................................................2-35
Oil Pressure Gage.......................................3-41
Oil .............................................................5-13
Overheating................................................5-26
Starting......................................................2-21
Exit/Entry Lighting...........................................3-16
Express-Down Window....................................2-15Extended Mobility Tires....................................5-54
Extender, Safety Belt.......................................1-20
Exterior Lamps...............................................3-12
F
Filter.............................................................5-18
Engine Air Cleaner......................................5-18
Finding a Station....................................3-63, 3-67
Finish Care....................................................5-78
Finish Damage...............................................5-81
Fixed Mast Antenna........................................3-79
Flash-to-Pass................................................... 3-7
Flat Tire........................................................5-68
Floor Mats.....................................................2-40
Fluid.............................................................5-20
Automatic Transmission................................5-20
Manual Transmission....................................5-20
Power Steering...........................................5-35
Windshield Washer......................................5-36
FM ...............................................................3-77
Fog Lamps....................................................3-14
Footnotes........................................................ 6-5
Front Air Dam................................................2-19
Fuel............................................................... 5-4
Additives...................................................... 5-6
California Fuel.............................................. 5-5
Filling a Portable Fuel Container..................... 5-9
Filling Your Tank........................................... 5-7
5

Fuel (cont.)
Fuels in Foreign Countries.............................. 5-6
Gage.........................................................3-42
Gasoline Octane........................................... 5-4
Gasoline Speci®cations.................................. 5-5
System Inspection.......................................6-13
Fuses...........................................................5-86
Fuses and Circuit Breakers...........................5-86
Windshield Wiper.........................................5-85
G
Gage............................................................3-42
Check Gages Warning Light..........................3-42
Engine Coolant Temperature.........................3-38
Engine Oil Pressure.....................................3-41
Fuel..........................................................3-42
Speedometer..............................................3-31
Tachometer.................................................3-31
Voltmeter Gage...........................................3-34
Gasoline......................................................... 5-4
Octane........................................................ 5-4
Speci®cations............................................... 5-5
Glove Box.....................................................2-39
GM Mobility Program for Persons with
Disabilities.................................................... 7-5
H
Hatch/Trunk Lid Release..................................2-12
Hatch/Trunk...................................................2-11
Hazard Warning Flashers................................... 3-4
Headlamp High/Low-Beam Changer.................... 3-7
Headlamp Wiring............................................5-85
Headlamps Doors...........................................3-12
Headlamps on Reminder................................... 3-7
Headlamps....................................................5-47
Bulb Replacement.......................................5-47
Halogen Bulbs............................................5-47
Head-Up Display (HUD)...................................3-17
Highway Hypnosis...........................................4-25
Hill and Mountain Roads..................................4-25
Hood............................................................5-10
Checking Things Under................................5-10
Release.....................................................5-11
Horn............................................................... 3-5
How to Add Coolant to the Coolant
Surge Tank.................................................5-31
How to Add Fluid............................................5-22
How to Check and Add Fluid............................5-23
How to Check Lubricant...................................5-46
How to Check Power Steering Fluid..................5-35
How to Check................................5-20, 5-21, 5-56
How to Remove and Replace the
Floor Mats..................................................2-40
How to Use This Manual...................................... ii
6

How to Wear Safety Belts Properly...................1-12
Hydraulic Clutch.............................................5-22
Hydroplaning..................................................4-21
I
If No Steam Is Coming From Your Engine..........5-28
If Steam Is Coming From Your Engine...............5-27
If the Light Is Flashing.....................................3-39
If the Light Is On Steady.................................3-39
If You Are Stuck in Sand, Mud, Ice or Snow.......4-32
If You're Caught in a Blizzard...........................4-30
Ignition Automatic Transmission
Lock Check................................................6-11
Ignition Positions.............................................2-20
Infants and Young Children, Restraints...............1-23
In¯ation -- Tire Pressure..................................5-56
In¯ator Kit, Tire...............................................5-70
Inspection......................................................6-13
Brake System.............................................6-13
Engine Cooling System................................6-13
Exhaust System..........................................6-12
Fuel System...............................................6-13
Part C - Periodic Maintenance.......................6-12
Steering and Suspension..............................6-12
Tire and Wheel...........................................6-12
Installing the Roof Panel..................................2-47
Instrument Panel Brightness.............................3-15
Instrument Panel Fuse Block............................5-86Instrument Panel.............................................3-30
Cluster.......................................................3-30
Overview..................................................... 3-2
Integrated Windshield and Rear Window
Antennas....................................................3-80
Interior Lamps................................................3-15
J
Jump Starting.................................................5-41
K
Key Lock Cylinders Service................................ 6-9
Keyless Entry System....................................... 2-4
Keys............................................................... 2-3
L
Lamps...........................................................3-12
Exterior......................................................3-12
Interior.......................................................3-15
Lap Belt Cinch Feature....................................1-14
Lap-Shoulder Belt...........................................1-13
LATCH System...............................................1-31
Child Restraints...........................................1-31
Securing a Child Restraint Designed for the
LATCH System........................................1-33
7

LATCH System (cont.)
Latches, Seatback............................................ 1-5
Leaving Your Vehicle With the Engine Running
(Automatic Transmission)..............................2-32
Leaving Your Vehicle.......................................2-10
Lifting From the Front......................................5-66
Lifting From the Rear......................................5-67
Lifting Your Corvette, Tires...............................5-64
Lighted Visor Vanity Mirrors..............................2-15
Light.............................................................3-37
Active Handling System................................3-37
Air Bag Off .................................................3-33
Air Bag Readiness.......................................3-32
Anti-Lock Brake System Warning...................3-36
Brake System Warning.................................3-35
Check Gages Warning.................................3-42
Malfunction Indicator....................................3-38
Safety Belt Reminder...................................3-31
Security.....................................................3-42
TCS Warning Light......................................3-36
Traction Control System (TCS) Warning..........3-36
Limited-Slip Rear Axle.....................................4-11
Loading Your Vehicle.......................................4-33
Lockout Protection..........................................2-10
Locks............................................................. 2-9
Door........................................................... 2-9
Leaving Your Vehicle....................................2-10
Lockout Protection.......................................2-10
Power Door................................................2-10Loss of Control...............................................4-17
Lowering the Convertible Top............................2-50
M
Magnesium Wheel Finish.................................5-81
Magnetic Speed Variable Assist Steering............4-13
Maintenance, Normal Replacement Parts............5-94
Maintenance Schedule...................................... 6-8
At Each Fuel Fill........................................... 6-8
At Least Once a Month.................................. 6-8
At Least Once a Year.................................... 6-9
At Least Twice a Year................................... 6-9
Brake System Inspection..............................6-13
Engine Cooling System Inspection.................6-13
Exhaust System Inspection...........................6-12
Fuel System Inspection................................6-13
How This Section is Organized....................... 6-3
Introduction.................................................. 6-2
Maintenance Requirements............................. 6-2
Part A - Scheduled Maintenance Services......... 6-4
Part B - Owner Checks and Services............... 6-8
Part C - Periodic MaintenanceInspections......6-12
Part D - Recommended Fluids and
Lubricants...............................................6-14
Part E - Maintenance Record........................6-16
Rear Axle Service........................................6-13
Scheduled Maintenance................................. 6-4
Steering and Suspension Inspection...............6-12
8