2003 CHEVROLET CAVALIER fuel cap

Seats and Restraint Systems........................... 1-1
Front Seats
............................................... 1-2
Rear Seats
............................................... 1-8
Safety Belts
.............................................. 1-9
Child Restraints
.......................................1-29
Air Bag Systems
......................................1-49
Restraint System Check
............................1-58
Features and Controls..................................... 2-1
Keys
........................................................ 2-2
Doors and Locks
....................................... 2-7
Windows
.................................................2-13
Theft-Deterrent Systems
............................2-15
Starting and Operating Your Vehicle
...........2-17
Mirrors
....................................................2-32
OnStar
žSystem
......................................2-34
Storage Areas
.........................................2-35
Sunroof
..................................................2-36
Instrument Panel............................................. 3-1
Instrument Panel Overview
.......................... 3-2
Climate Controls
......................................3-17
Warning Lights, Gages and Indicators
.........3-21
Audio System(s)
.......................................3-36Driving Your Vehicle....................................... 4-1
Your Driving, the Road, and Your Vehicle
..... 4-2
Towing
...................................................4-30
Service and Appearance Care.......................... 5-1
Service
..................................................... 5-3
Fuel
......................................................... 5-4
Checking Things Under
the Hood
.............................................5-10
Bulb Replacement
....................................5-45
Windshield Wiper Blade Replacement
.........5-50
Tires
......................................................5-51
Appearance Care
.....................................5-71
Vehicle Identi®cation
.................................5-79
Electrical System
......................................5-80
Capacities and Speci®cations
.....................5-85
Normal Maintenance Replacement Parts
......5-86
Maintenance Schedule..................................... 6-1
Maintenance Schedule
................................ 6-2
Customer Assistance Information.................... 7-1
Customer Assistance Information
.................. 7-2
Reporting Safety Defects
............................ 7-9
INDEX................................................................1
2003 Chevrolet Cavalier Owner ManualM

If the Light Is on Steady
You also may be able to correct the emission system
malfunction by considering the following:
Did you recently put fuel into your vehicle?
If so, reinstall the fuel cap, making sure to fully install
the cap. See
Filling Your Tank on page 5-7. The
diagnostic system can determine if the fuel cap has
been left off or improperly installed. A loose or missing
fuel cap will allow fuel to evaporate into the atmosphere.
A few driving trips with the cap properly installed
should turn the light off.
Did you just drive through a deep puddle of water?
If so, your electrical system may be wet. The condition
will usually be corrected when the electrical system
dries out. A few driving trips should turn the light off.
Have you recently changed brands of fuel?
If so, be sure to fuel your vehicle with quality fuel. See
Gasoline Octane on page 5-4. Poor fuel quality will
cause your engine not to run as efficiently as designed.
You may notice this as stalling after start-up, stalling
when you put the vehicle into gear, mis®ring, hesitation
on acceleration or stumbling on acceleration. (These
conditions may go away once the engine is warmed up.)
This will be detected by the system and cause the
light to turn on.
If you experience one or more of these conditions,
change the fuel brand you use. It will require at least
one full tank of the proper fuel to turn the light off.If none of the above steps have made the light turn off,
your dealer can check the vehicle. Your dealer has the
proper test equipment and diagnostic tools to ®x any
mechanical or electrical problems that may have
developed.
Emissions Inspection and Maintenance
Programs
Some state/provincial and local governments have or
may begin programs to inspect the emission control
equipment on your vehicle. Failure to pass this inspection
could prevent you from getting a vehicle registration.
Here are some things you need to know to help your
vehicle pass an inspection:
Your vehicle will not pass this inspection if the Check
Engine light is on or not working properly.
Your vehicle will not pass this inspection if the OBD
(on-board diagnostic) system determines that critical
emission control systems have not been completely
diagnosed by the system. The vehicle would be
considered not ready for inspection. This can happen if
you have recently replaced your battery or if your battery
has run down. The diagnostic system is designed to
evaluate critical emission control systems during normal
driving. This may take several days of routine driving. If
you have done this and your vehicle still does not pass
the inspection for lack of OBD system readiness, your
GM dealer can prepare the vehicle for inspection.
3-32

Service Vehicle Soon Light
This light will come on
brie¯y when you turn on
the ignition.
It will stay on or come on if it detects a problem on the
vehicle. If this happens, see your dealer's service
department as soon as possible.
Fuel Gage
Your fuel gage tells you about how much fuel you have
left. When the indicator nears empty, the CHECK
GAGES light will come on. You still have about
1.5 gallons (5.7 L) of fuel left, but you should get more
soon. See
Check Gages Warning Light on page 3-34earlier in this section for more information.
Here are four things that some owners ask about. None
of these show a problem with your fuel gage:
·At the service station, the gas pump shuts off
before the gage reads full.
·It takes a little more or less fuel to ®ll up than the
gage indicated. For example, the gage may have
indicated the tank was half full, but it actually took a
little more or less than half the tank's capacity to
®ll the tank.
·The gage moves a little when you turn a corner or
speed up.
·The gage doesn't go back to empty when you turn
off the ignition.
For your fuel tank capacity, see
Capacities and
Speci®cations on page 5-85.
United StatesCanada
3-35

Loading Your Vehicle
Two labels on your vehicle show how much weight it
may properly carry. The Tire±Loading Information label
found on the rear edge of the driver's door tells you
the proper size, speed rating and recommended in¯ation
pressures for the tires on your vehicle. It also gives
you important information about the number of people
that can be in your vehicle and the total weight that you
can carry. This weight is called the Vehicle Capacity
Weight, and includes the weight of all occupants, cargo
and all nonfactory-installed options.The other label is the Certi®cation label, found on the
rear edge of the driver's door. It tells you the gross
weight capacity of your vehicle, called the Gross Vehicle
Weight Rating (GVWR). The GVWR includes the
weight of the vehicle, all occupants, fuel and cargo.
Never exceed the GVWR for your vehicle, or the Gross
Axle Weight Rating (GAWR) for either the front or
rear axle.
And, if you do have a heavy load, you should spread it
out. Don't carry more than 132 lbs (60 kg) in your trunk.
4-32

Towing a Trailer (Automatic
Transaxle)
{CAUTION:
If you don't use the correct equipment and
drive properly, you can lose control when you
pull a trailer. For example, if the trailer is too
heavy, the brakes may not work well Ð or
even at all. You and your passengers could be
seriously injured. You may also damage your
vehicle; the resulting repairs would not be
covered by your warranty. Pull a trailer only if
you have followed all the steps in this section.
Ask your dealer for advice and information
about towing a trailer with your vehicle.Your vehicle can tow a trailer if it is equipped with an
automatic transaxle and the proper trailer towing
equipment. If your vehicle is not equipped as stated
above, do not tow a trailer. To identify what the vehicle
trailering capacity is for your vehicle, you should
read the information in ªWeight of the Trailerº that
appears later in this section. But trailering is different
than just driving your vehicle by itself. Trailering means
changes in handling, durability and fuel economy.
Successful, safe trailering takes correct equipment, and
it has to be used properly.
That's the reason for this part. In it are many time-tested,
important trailering tips and safety rules. Many of
these are important for your safety and that of your
passengers. So please read this section carefully before
you pull a trailer.
Load-pulling components such as the engine, transaxle,
wheel assemblies and tires are forced to work harder
against the drag of the added weight. The engine
is required to operate at relatively higher speeds and
under greater loads, generating extra heat. What's more,
the trailer adds considerably to wind resistance,
increasing the pulling requirements.
4-34

Service............................................................5-3
Doing Your Own Service Work.........................5-3
Adding Equipment to the Outside of Your
Vehicle......................................................5-4
Fuel................................................................5-4
Gasoline Octane............................................5-4
Gasoline Speci®cations....................................5-5
California Fuel...............................................5-5
Additives.......................................................5-5
Fuels in Foreign Countries...............................5-6
Filling Your Tank............................................5-7
Filling a Portable Fuel Container.......................5-9
Checking Things Under
the Hood....................................................5-10
Hood Release..............................................5-10
Engine Compartment Overview.......................5-12
Engine Oil...................................................5-14
Engine Air Cleaner/Filter................................5-18
Automatic Transaxle Fluid..............................5-20
Manual Transaxle Fluid..................................5-20
Hydraulic Clutch...........................................5-21
Engine Coolant.............................................5-22
Coolant Surge Tank Pressure Cap..................5-24
Engine Overheating.......................................5-25
Cooling System............................................5-27Power Steering Fluid.....................................5-33
Windshield Washer Fluid................................5-34
Brakes........................................................5-35
Battery........................................................5-39
Jump Starting...............................................5-40
Bulb Replacement..........................................5-45
Halogen Bulbs..............................................5-45
Headlamps..................................................5-45
Front Turn Signal and Parking Lamps..............5-47
Taillamps and Turn Signal Lamps...................5-48
Back-Up Lamps............................................5-49
Replacement Bulbs.......................................5-49
Windshield Wiper Blade Replacement..............5-50
Tires..............................................................5-51
In¯ation -- Tire Pressure................................5-52
Tire Inspection and Rotation...........................5-53
When It Is Time for New Tires.......................5-54
Buying New Tires.........................................5-55
Uniform Tire Quality Grading..........................5-56
Wheel Alignment and Tire Balance..................5-57
Wheel Replacement......................................5-57
Tire Chains..................................................5-59
If a Tire Goes Flat........................................5-60
Changing a Flat Tire.....................................5-61
Compact Spare Tire......................................5-70
Section 5 Service and Appearance Care
5-1

Filling Your Tank
{CAUTION:
Fuel vapor is highly ¯ammable. It burns
violently, and that can cause very bad injuries.
Don't smoke if you're near fuel or refueling
your vehicle. Keep sparks, ¯ames and smoking
materials away from fuel.
The fuel cap is located behind a hinged door on the
passenger's side of your vehicle.
5-7

While refueling, hang the fuel cap inside the fuel door
by placing the fuel cap tether in the hanger.
To remove the fuel cap, turn it slowly to the left
(counterclockwise). The fuel cap has a spring in it; if
you let go of the cap too soon, it will spring back to the
right.
{CAUTION:
If you get fuel on yourself and then something
ignites it, you could be badly burned. Fuel can
spray out on you if you open the fuel cap too
quickly. This spray can happen if your tank is
nearly full, and is more likely in hot weather.
Open the fuel cap slowly and wait for any ªhissº
noise to stop. Then unscrew the cap all the way.
Be careful not to spill fuel. Clean fuel from painted
surfaces as soon as possible. See
Cleaning the Outside
of Your Vehicle on page 5-74.
5-8