2003 CHEVROLET CAVALIER fuel cap

When you put the fuel cap back on, turn it to the right
(clockwise) until you hear a clicking sound. Make sure
you fully install the cap. The diagnostic system can
determine if the fuel cap has been left off or improperly
installed. This would allow fuel to evaporate into the
atmosphere. See
Malfunction Indicator Lamp on
page 3-30.
Notice:If you need a new fuel cap, be sure to get
the right type. Your dealer can get one for you.
If you get the wrong type, it may not ®t properly.
This may cause your malfunction indicator lamp to
light and may damage your fuel tank and emissions
system. See ªMalfunction Indicator Lampº in
the Index.
Filling a Portable Fuel Container
{CAUTION:
Never ®ll a portable fuel container while it is in
your vehicle. Static electricity discharge from
the container can ignite the gasoline vapor.
You can be badly burned and your vehicle
damaged if this occurs. To help avoid injury to
you and others:
·Dispense gasoline only into approved
containers.
·Do not ®ll a container while it is inside a
vehicle, in a vehicle's trunk, pickup bed or
on any surface other than the ground.
·Bring the ®ll nozzle in contact with the
inside of the ®ll opening before operating
the nozzle. Contact should be maintained
until the ®lling is complete.
·Don't smoke while pumping gasoline.
5-9

In¯ation -- Tire Pressure
The Tire-Loading Information label, which is on the rear
edge of the driver's door, shows the correct in¯ation
pressures for your tires when they're cold. ªColdº means
your vehicle has been sitting for at least three hours
or driven no more than 1 mile (1.6 km).
Notice:Don't let anyone tell you that underin¯ation
or overin¯ation is all right. It's not. If your tires
don't have enough air (underin¯ation), you can get
the following:
·Too much ¯exing
·Too much heat
·Tire overloading
·Bad wear
·Bad handling
·Bad fuel economyIf your tires have too much air (overin¯ation), you
can get the following:
·Unusual wear
·Bad handling
·Rough ride
·Needless damage from road hazards
When to Check
Check your tires once a month or more.
Don't forget your compact spare tire. It should be at
60 psi (420 kPa).
How to Check
Use a good quality pocket-type gage to check tire
pressure. You can't tell if your tires are properly in¯ated
simply by looking at them. Radial tires may look
properly in¯ated even when they're underin¯ated.
Be sure to put the valve caps back on the valve stems.
They help prevent leaks by keeping out dirt and
moisture.
5-52

Capacities and Speci®cations
The following approximate capacities are given in English and metric conversions. Please refer toPart D:
Recommended Fluids and Lubricants on page 6-25for more information.
ApplicationCapacities
English Metric
Air Conditioning Refrigerant R134a 1.5 lbs 0.68 kg
Cooling System 8.6 quarts 8.2 L
Engine Oil with Filter 5.0 quarts 4.8 L
Fuel Tank 14.1 gallons 53.4 L
Transaxle, Automatic
Complete Overhaul 9.5 quarts 9.0 L
Transaxle, Manual
Complete Drain and Re®ll 1.8 quarts 1.7 L
Wheel Nut Torque 100 lb-ft 140Y
All capacities are approximate. When adding, be sure to ®ll to the appropriate level, as recommended in this
manual.
Engine Speci®cations
Engine VIN Code Transaxle Spark Plug Gap Firing Order
2.2L L4 (L61) F Automatic and
Manual0.042 inch
(1.06 mm)1±3±4±2
5-85

Part C: Periodic
MaintenanceInspections
Listed in this part are inspections and services which
should be performed at least twice a year (for instance,
each spring and fall).
You should let your dealer's
service department do these jobs. Make sure any
necessary repairs are completed at once.
Proper procedures to perform these services may be
found in a service manual. SeeService Publications
Ordering Information on page 7-10.
Steering, Suspension and Front
Drive Axle Boot and Seal Inspection
Inspect the front and rear suspension and steering
system for damaged, loose or missing parts, signs of
wear or lack of lubrication. Inspect the power steering
lines and hoses for proper hook-up, binding, leaks,
cracks, cha®ng, etc. Clean and then inspect the drive
axle boot seals for damage, tears or leakage. Replace
seals if necessary.
Exhaust System Inspection
Inspect the complete exhaust system. Inspect the body
near the exhaust system. Look for broken, damaged,
missing or out-of-position parts as well as open seams,
holes, loose connections or other conditions which
could cause a heat build-up in the ¯oor pan or could let
exhaust fumes into the vehicle. See
Engine Exhaust
on page 2-30.
Fuel System Inspection
Inspect the complete fuel system for damage or leaks.
Engine Cooling System Inspection
Inspect the hoses and have them replaced if they
are cracked, swollen or deteriorated. Inspect all pipes,
®ttings and clamps; replace as needed. Clean the
outside of the radiator and air conditioning condenser.
To help ensure proper operation, a pressure test of
the cooling system and pressure cap is recommended
at least once a year.
Throttle System Inspection
Inspect the throttle system for interference or binding,
and for damaged or missing parts. Replace parts
as needed. Replace any components that have high
effort or excessive wear. Do not lubricate accelerator
and cruise control cables.
6-23

Automatic Transaxle........................................2-19
Fluid..........................................................5-20
Operation...................................................2-22
B
Backing Up....................................................4-38
Battery Replacement......................................... 2-6
Battery Run-Down Protection............................3-15
Battery..........................................................5-39
Before Leaving on a Long Trip.........................4-21
Body Lubrication Service..................................6-20
Brake Fluid....................................................5-35
Brake Wear...................................................5-37
Brake............................................................2-26
Parking......................................................2-26
System Inspection.......................................6-24
System Warning Light..................................3-26
Brakes..........................................................5-35
Braking in Emergencies..................................... 4-8
Braking........................................................... 4-6
Break-In, New Vehicle.....................................2-17
Bulb Replacement...........................................5-45
Back-Up Lamps...........................................5-49
Front Turn Signal and Parking Lamps.............5-47
Halogen Bulbs............................................5-45
Headlamps.................................................5-45Bulb Replacement (cont.)
Replacement Bulbs......................................5-49
Taillamps and Turn Signal Lamps..................5-48
Buying New Tires...........................................5-55C
California Fuel.................................................. 5-5
Caliper/Knuckle MaintenanceInspection.............6-24
Canada ± Customer Assistance.......................... 7-4
Canadian Owners................................................ ii
Canadian Roadside Assistance........................... 7-7
Canceling the Rear Door Security Lock............... 2-9
Capacities and Speci®cations............................5-85
Carbon Monoxide...........4-24, 4-34, 4-40, 2-10, 2-30
Care of.........................................................5-74
Safety Belts................................................5-74
Your Cassette Tape Player............................3-77
Your CD Player...........................................3-78
Your CDs ...................................................3-78
Cassette Tape Messages.................................3-72
Cassette Tape Player Service...........................6-19
CD Adapter Kits.............................................3-73
Center Console Storage Area...........................2-35
Chains, Tires..................................................5-59
Charging System Light....................................3-25
Check Engine Light.........................................3-30
2