2003 CHEVROLET C/K stop start

2-38
During the first 500 miles (805 km) of vehicle use, start
the vehicle moving in FIRST (1) gear. This allows the
clutch components to wear
-in properly.
FIRST (1): With the vehicle at a stop, release the brake,
press the clutch pedal and shift into FIRST (1). Then,
slowly let up on the clutch pedal as you press the
accelerator pedal. Only downshift into FIRST (1) when
the vehicle has come to a complete stop. If the shift
lever will not go into FIRST (1), put the lever in neutral
and let up on the clutch pedal to fully engage the clutch.
Press the clutch pedal again. Then, shift into FIRST (1).
SECOND (2): With the vehicle at a stop, release the
brake, press the clutch pedal and shift into
SECOND (2). Then, slowly let up on the clutch pedal as
you press the accelerator pedal. With the vehicle
moving, press the clutch pedal and upshift into
SECOND (2) from FIRST (1) while applying light
pressure to the right on the shifter. Then, slowly let up
on the clutch pedal as you press the accelerator pedal.
If you come to a complete stop and the shift lever will
not go into SECOND (2), put the lever in neutral and let
up on the clutch pedal to fully engage the clutch. Press
the clutch pedal again. Then, shift into SECOND (2).THIRD (3): Press the clutch pedal and upshift into
THIRD (3). Then, slowly let up on the clutch pedal as
you press the accelerator pedal.
FOURTH (4), FIFTH (5) and SIXTH (6): Upshift
into the higher forward gears the same way as you do
THIRD (3). Slowly let up on the clutch pedal as you
press the accelerator pedal.
NEUTRAL: Use this position when you start or idle
your engine.
REVERSE (R): To back up, press the clutch pedal.
Wait for the vehicle to stop moving and then, shift to
REVERSE (R). Let up on the clutch slowly while
pressing the accelerator pedal. Also, use REVERSE (R),
along with the parking brake, when turning off your
engine and parking your vehicle.

2-39 Eaton Fuller Nine and Ten-Speed
Non-Synchronized Manual Transmissions
(If Equipped)
If your vehicle has one of these unsynchronized
transmissions, it's naturally somewhat complicated.
The label above the windshield will tell you the
operating basics you need to know.
The following are driving tips.

Always choose an initial starting gear suitable for
the load and terrain.

Always use double
-clutching procedures
when shifting.

Never move the range shift lever to the LO speed
gear position after HI range preselection, or anytime
the transmission is in the HI range.

Never move the range knob or lever with the shift
lever in NEUTRAL while the vehicle is moving.

Never make a range shift while moving
in REVERSE (R).
Clutch Brake (Vehicles with
Non-Synchronized Transmission)
A clutch brake is used to stop transmission input shaft
rotation so that FIRST (1) or REVERSE (R) gear
selection can be initiated when the vehicle is at a
standstill and the engine is idling.
Press the clutch pedal all the way down to the
floorboard to apply the clutch brake.
When using the clutch brake, disengage the clutch pedal
and shift the transmission into either the initial starting
gear or REVERSE (R). If the tooth
-butting occurs
between the clutching teeth, re
-engage the clutch while
applying light pressure to the shift lever. This will
provide for a smooth shift into either FIRST (1) or
REVERSE (R) gear.
NOTICE:
After engaging FIRST (1) or REVERSE (R) gear,
do not use the clutch brake for upshifting and
downshifting. To do so will shorten the service life
of the clutch brake and gear selection shift efforts
may be increased.

2-44
CAUTION:
If you apply any one of the air brake parking
controls while the vehicle is moving, your rig will
stop suddenly. If you are not ready for this, you
or others could be injured. Don't apply any one
of these controls while you're driving, unless you
have to make an emergency stop.
If the air pressure drops below 60 to 70 psi (413 to
482 kPa), the primary brake light and warning buzzer
will come on. If the air pressure drops to 35 to 45 psi
(241 to 310 kPa), the red trailer air supply knob will
automatically pop out and apply the spring brakes on
the trailer.If the air pressure drops to 35 to 45 psi (241 to 310 kPa),
the yellow park brake knob will automatically pop out
and apply the spring brakes on the truck or tractor.
If you ever have a complete loss of air so that your air
brakes automatically apply, there is a way that the tow
operator can release the parking brakes to tow the
vehicle. See ªTowing Your Vehicleº in the Index.
CAUTION:
If your vehicle is left in gear, the engine can start
if the vehicle starts to roll. This can easily happen
if you have the diesel engine. Shift the
transmission into NEUTRAL (N) before you
leave the vehicle.

2-50 Windshield Wipers
You control the windshield
wipers by turning the band
with the wiper symbol on it.
(Off): Turn the band on the lever to this symbol to
turn off the windshield wipers.
(Mist): For a single wiping cycle, turn the band to
this symbol. Hold it there until the wipers start, then let
go. The wipers will stop after one cycle. If you want
more cycles, hold the band on mist longer.
You can set the wiper speed for a long or short delay
between wipes. This can be very useful in light rain or
snow. Turn the band to one of the four delay settings to
choose the delay time. The further the band is turned
upward, the longer the delay will be. The further the
band is turned downward, the shorter the delay will be.
(Low Speed): For steady wiping at low speed,
turn the band toward you to the first solid band below
the delay settings.
(High Speed): For high-speed wiping, turn the
band further, to the second solid band below the delay
settings. To stop the wipers, move the band to off.
Be sure to clear ice and snow from the wiper blades
before using them. If they are frozen to the windshield,
carefully loosen or thaw them. If your blades do become
worn or damaged, get new blades or blade inserts. For
more information, see ªWindshield Wiper Blade
Replacementº in the Index.
Heavy snow or ice can overload your wipers. The
windshield wiper motor is protected from overload by a
circuit breaker and a fuse. If the motor overheats due to
heavy snow or ice the wiper will stop until the motor
cools. Although the circuit is protected from electrical
overload, overload due to heavy snow or ice may cause
wiper linkage damage. Always clear ice and heavy snow
from the windshield before using your windshield wipers.

2-67
The eight-wire harness contains the following
trailer circuits:

Yellow: Left Stop/Turn Signal

Dark Green: Right Stop/Turn Signal

Brown: Taillamps

White: Ground

Light Green: Back
-up Lamps

Light Blue: CHMSL

Red: Battery Feed

Dark Blue: Trailer Brake
Trailer Connections (C6/C7/C8
Models Only) (If Equipped)
If your vehicle has these trailer connections, they are
located at the rear of the cab for a tractor and at the rear
of the chassis when towing a trailer. There will be an air
connection and an electrical connection.
Be sure that the couplings to the trailer are
made correctly.
Air Connections
If you are not connecting the trailer air line connections
to another piece of equipment, be sure to replace their
protective caps.
Electrical Connections
This system is a seven-wire cable that will connect to
the trailer, supplying power to the trailer's lighting
system. When not in use, it is stored in the trailer
air
-hose storage bracket.
NOTICE:
Starting in 1998, the center pin (also known as
the auxiliary circuit) of the seven
-pin trailer
electrical connector will be wired to provide
continuous power for the trailer anti
-lock brake
systems when the ignition key is in the on
position. Care should be taken to insure that
continuous power on this circuit will not cause
damage to the trailer electrical system.
Consult with the trailer manufacturer for the
proper operation and checking procedures for
the trailer anti
-lock brake systems.

2-81
If the amber SERVICE
BRAKES SOON warning
light comes on, it means
that there is something
wrong in the brake system.
When this light comes on, you will also hear a warning
tone. If this light comes on, have the system repaired
immediately.
Both of these lights should come on briefly every time
you start the engine. If they don't come on then, have
them fixed so they will be ready to warn you if there's a
problem. If one or both of these warning lights stay on
after you start the engine, there could be a brake
problem. Have your brake system inspected right away.If one or both of these lights come on and stay on while
you are driving, pull off the road and stop carefully. You
may notice that the pedal is harder to push. Or, the pedal
may go closer to the floor. It may take longer to stop. If
the BRAKE light is still on, have the vehicle towed for
service. See ªTowing Your Vehicleº in the Index. See
ªHydraulic Brake Systemsº in the Index for more
information.
CAUTION:
Your brake system may not be working properly
if a brake system warning light is on. Driving
with a brake system warning light on can lead to
an accident. If the light is still on after you've
pulled off the road and stopped carefully, have
the vehicle towed for service.

2-82
Air Brake System Warning Light
Vehicles with air brake systems have one brake system
warning light on the instrument panel.
United States Canada
The LOW AIR warning light should come on, as a
check, whenever you start the engine. However, it is
designed to come on, and stay on, when brake reservoir
pressure has dropped below 60 psi (410 kPa).When this warning light comes on, you will also hear a
warning tone. If the warning light and tone come on
while you are driving, you should drive only as far as
the nearest point of safety and then stop the vehicle.
Here's a very important thing for you to know:
CAUTION:
If the LOW AIR warning light comes on and the
warning tone sounds, the vehicle can stop
suddenly and without further warning. This is
because the parking brake will come on if the
pressure falls below 35 to 45 psi (240 to 310 kPa).
You or others could be injured. If the LOW AIR
warning light comes on and the warning tone
sounds, stop as soon as you can. You won't know
how quickly the system is losing pressure, so be
aware that the parking brake may come on
suddenly.

4-8 Anti-Lock Brake System (ABS)
Your vehicle has anti-lock brakes. ABS is an advanced
electronic braking system that will help prevent a
braking skid.
When you start your engine and begin to drive away,
your anti
-lock brake system will check itself. You may
hear a momentary motor or clicking noise while this test
is going on. This is normal.
If there's a problem with the
anti
-lock brake system, this
warning light will stay on.
See ªAnti
-Lock Brake
System Warning Lightº in
the Index.
Let's say the road is wet and you're driving safely.
Suddenly, an animal jumps out in front of you. You slam
on the brakes and continue braking. Here's what
happens with ABS:
A computer senses that wheels are slowing down. If one
of the wheels is about to stop rolling, the computer will
separately work the brakes at each wheel.