2-21 Engine Alarm and Automatic Shutdown
(If Equipped)
Your check gages light will come on if the system senses
high engine temperature or low engine oil pressure. If high
engine temperature or low engine oil pressure is detected,
you will also hear a tone alarm at two beats per second.
The alarm and the light will remain on until the condition
is fixed. If the engine temperature or oil pressure condition
worsens, the tone alarm will go to five beats per second.
If the system senses low engine coolant, the five beat
per second alarm and the low coolant warning light will
come on.
The five beats per second tone alarm means that your
engine will shut down in approximately 25
-30 seconds.
There is also an engine shutdown light to indicate that
the engine will shut down. See ªAutomatic Engine
Shutdown Lightº later in this section.
Pull off the road and shut off the engine. Don't start it
until the reason for the problem is known, and the
problem is fixed. If the engine shuts down when you are
still in traffic, you can restart the engine and get another
25
-30 seconds of operation. Do this only if you have to,
since there is a problem that can harm the engine if it
isn't fixed. Engine automatic shutdown, for gasoline
engines, requires activation by your dealer.
High Idle System (Caterpillar Diesel
and Gasoline Engines)
Your vehicle has both automatic and manual high idle
capabilities.
Automatic High Idle System (Diesel Engines)
(If Equipped)
The automatic high idle feature will engage whenever
you start your vehicle and the engine is below the preset
operating temperature. This will help decrease engine
warm
-up time.
Idle speed will then return to normal under any of the
following conditions:
The engine reaches the preset operating temperature
or has been operating for at least ten minutes.
The brake pedal is pressed.
The manual transmission clutch pedal is pressed or,
the automatic transmission (if equipped) is shifted
from NEUTRAL (N) or PARK (P).
The vehicle speed exceeds approximately
5 mph (8 km/h).
The throttle is pressed.
2-25
NOTICE:
If the wait to start light stays on, it means that
your vehicle could have one of several problems,
so you should have it serviced right away.
3. If the engine does not start after 15 seconds of
cranking, turn the ignition key to OFF. Wait
one minute for the starter to cool, then try the
same steps again.
If you're trying to start your engine after you've run
out of fuel, follow the steps in ªRunning Out of Fuel.º
See ªDiesel Fuel Requirements and Fuel Systemº in
the Index.
When your engine is cold, let it run for a few minutes
before you move your vehicle. This lets oil pressure
build up. Your engine will sound louder when it's cold.
NOTICE:
If you're not in an idling vehicle and the engine
overheats, you wouldn't be there to see the
overheated engine condition. This could damage
your vehicle. Don't let your engine run when
you're not in your vehicle.
Cold Weather Starting (Diesel Engine)
The following tips will help you get good starting in
cold weather.
Use the recommended engine oil when the outside
temperature drops below freezing. See ªEngine Oilº in
the Index. When the outside temperature drops below
0F (
-18C), use of the engine coolant heater is
recommended.
If you experience longer cranking times, notice an
unusual amount of exhaust smoke or are at higher
altitudes (over 7,000 ft. or 2 135 m), you may use your
engine coolant heater. See ªEngine Coolant Heaterº in
the Index.
See ªDiesel Fuel Requirements and Fuel Systemº in the
Index for information on what fuel to use in cold weather.
2-27
Engine Checks Before Operating
When you've started your engine, let it run for 20 to
30 seconds before you put a load on the engine. But
don't leave the vehicle while the engine is running.
Avoid unnecessary idling of diesel engine equipped
vehicles.
If the engine idles too long, the temperature of the
engine coolant will fall below the normal operating
range. Low engine operating temperature causes several
conditions which affect engine operation and reduce
engine life.
The engine should be permitted to go through a
warm
-up period. Operate the vehicle at a minimum of
600 rpm during the warm
-up period. During this period
and during operation, the following observations should
be made.
During this warm
-up period, check your warning lights
and gages:
If oil pressure doesn't begin to rise within
15 seconds of starting, stop the engine and
find the cause.If the engine coolant temperature gage needle goes
into the hot area on the gage, stop the engine and
find the cause of the overheating.
If you have air brakes, the dual
-needle air pressure
gage should read at least 115 psi (790 kPa) for both
service systems before you try to move the vehicle.
When air pressure is below 60 psi (420 kPa), the
LOW AIR light will come on and you will hear a
tone alarm. If the pressure doesn't build up or
drops during warm
-up, stop the engine and find
the cause before you try to move the vehicle.
Recommended air pressure before actually driving
away is 120 psi (830 kPa).
The charging system light should come on when
the ignition key is turned to RUN or START and
should go out when the engine is running above idle.
If the light doesn't go out or comes back on during
normal engine operation, have the charging system
checked right away. (This light tells you if the
generator is not charging; it doesn't reflect the
condition of the battery.)
2-87 Oil Pressure Gage
United States Canada
The engine oil pressure gage, on the lower right portion
of your instrument panel cluster, shows engine oil
pressure in psi (pounds per square inch) or in kPa
(kilopascals). Oil pressure may vary with outside
temperature and oil viscosity, but readings of 30 to
40 psi (205 to 275 kPa) on gasoline engines at operating
temperature and moderate road speeds are normal. If
you have a diesel engine, the normal operating range
should be between 35 and 70 psi (240 to 480 kPa).A reading in the low pressure zone may be caused by a
dangerously low oil level or other problem.
If you have a Caterpillar
diesel engine, also see your
Caterpillar Operation & Maintenance Manual.
CAUTION:
Don't keep driving if the oil pressure is low. If
you do, your engine can become so hot that it
catches fire. You or others could be burned.
Check your oil as soon as possible and have your
vehicle serviced.
NOTICE:
Damage to your engine from neglected oil
problems can be costly and is not covered by
your warranty.
2-92 Daytime Running Lamps (DRL)
Indicator Light
This light is located on the
instrument panel cluster. It
goes on whenever the
Daytime Running Lamps
are on.
See ªDaytime Running Lampsº in the Index.
When it begins to get dark, the DRL indicator light is a
reminder to turn on your headlamps.
Low Washer Fluid Warning Light
This light will come on
when your vehicle is low on
windshield washer fluid.
For more information, see ªWindshield Washer Fluidº in
the Index.
Check Gages Indicator Light
This light will come on as
you're starting the engine,
just as a check.
If it ever comes on and stays on while you are driving,
however, it means that either your engine coolant
temperature gage or your engine oil pressure gage may
be showing a reading in the warning zone.
When the check gages light comes on, you will also hear
a warning tone. The tone and the light will stay activated
until the problem is corrected.
This light may also come on if your vehicle is equipped
with the optional automatic engine shutdown system and
engine shutdown has begun. See ªEngine Automatic
Shutdownº in the Index.
5-20
Cooling System
When you decide it's safe to lift the hood, here's what
you'll see:
A. Engine Fan
B. Coolant Surge Tank
If your vehicle has a Caterpillar diesel engine, see the
Caterpillar
Diesel Engine Operation and Maintenance
Manual provided with your vehicle.If the coolant inside the coolant surge tank is boiling,
don't do anything else until it cools down. The vehicle
should be parked on a level surface.
The coolant level
should be at COLD
FILL or higher. If it
isn't, you may have a
leak at the pressure cap
or in the radiator
hoses, heater hoses,
radiator, water pump
or somewhere else in
the cooling system.
5-23
CAUTION:
Adding only plain water to your cooling system
can be dangerous. Plain water, or some other
liquid such as alcohol, can boil before the proper
coolant mixture will. Your vehicle's coolant
warning system is set for the proper coolant
mixture. With plain water or the wrong mixture,
your engine could get too hot but you wouldn't
get the overheat warning. Your engine could
catch fire and you or others could be burned.
Use a 50/50 mixture of clean, drinkable water
and DEX
-COOL coolant.
NOTICE:
In cold weather, water can freeze and crack the
engine, radiator, heater core and other parts.
Use the recommended coolant and the proper
coolant mixture.
CAUTION:
You can be burned if you spill coolant on hot
engine parts. Coolant contains ethylene glycol
and it will burn if the engine parts are hot
enough. Don't spill coolant on a hot engine.
1. Park the vehicle on a level surface. You can remove
the coolant surge tank pressure cap when the cooling
system, including the coolant surge tank pressure cap
and upper radiator hose, is no longer hot. Turn the
pressure cap slowly counterclockwise (left) about
one full turn. If you hear a hiss, wait for that to stop.
A hiss means there is still some pressure left.
6-
6-1
Section 6 Service and Appearance Care
Here you will find information about the care of your vehicle. This section begins with service and fuel information,
and then it shows how to check important fluid and lubricant levels. There is also technical information about your
vehicle, and a part devoted to its appearance care.
6
-2 Service
6
-4 Fuel (Gasoline Engine)
6
-5 Diesel Fuel Requirements and Fuel System
6
-15 Fuels in Foreign Countries (Gasoline Engines)
6
-15 Filling Your Tank
6
-17 Filling a Portable Fuel Container
6
-18 Checking Things Under the Hood
6
-20 Noise Control System
6
-21 Engine Oil (Gasoline Engines)
6
-27 Engine Oil (Caterpillar Diesel Engines)
6
-27 Engine Oil (DURAMAX Diesel)
6
-30 Engine Air Cleaner/Filter
6
-32 Automatic Transmission Fluid
6
-32 Manual Transmission Fluid
6
-34 Rear Axle
6
-34 Rear Axle Shift Motor (Option)
6
-35 Engine Coolant
6
-38 Engine Coolant (Caterpillar Diesel Engine)6
-38 Surge Tank Pressure Cap
6
-39 Power Steering Fluid
6
-40 Windshield Washer Fluid
6
-41 Brakes
6
-52 Battery
6
-54 Other Service Items
6
-58 Tires
6
-67 Appearance Care
6
-68 Cleaning the Inside of Your Vehicle
6
-71 Cleaning the Outside Your Vehicle
6
-75 GM Vehicle Care/Appearance Materials
6
-76 Vehicle Identification Number (VIN)
6
-76 Service Statement
6
-77 Service Parts Identification Label
6
-77 Electrical System
6
-86 Capacities and Specifications
6
-90 Normal Maintenance Replacement Parts