2003 CHEVROLET ASTRO fuel pump

Here are things some owners ask about. None of these
indicate a problem with your fuel gage:
0 At the gas station, the gas pump shuts off before
the gage reads full.
The fuel tank will take either a little more or a little
less fuel
to fill up than the gage shows.
0 The gage moves a little when you turn a corner or
The gage doesn’t go back to empty when you turn
speed up.
off the ignition.
Low Fuel Warning Light
The LOW FUEL light will
come on briefly when you
are starting the engine.
This light comes on when the fuel tank
is low on fuel.
To turn it off, add fuel to the fuel tank. See Fuel on
page 5-5.
3-37

Fuel
Use of the recommended fuel is an important part of the
proper maintenance of your vehicle.
Gasoline Octane
Use regular unleaded gasoline with a posted octane
of
87 or higher. If the octane is less than 87, you may
get a heavy knocking noise when you drive. If this
occurs, use a gasoline rated at
87 octane or higher as
soon as possible. Otherwise, you might damage
your engine. A little pinging noise when you accelerate
or drive uphill is considered normal. This does not
indicate a problem exists or that a higher-octane fuel is
necessary.
If you are using 87 octane or higher-octane
fuel and hear heavy knocking, your engine needs
service.
Gasoline Specifications
It is recommended that gasoline meet specifications
which were developed by the American Automobile
Manufacturers Association and endorsed by the
Canadian Vehicle Manufacturers Association for better
vehicle performance and engine protection. Gasoline
meeting these specifications could provide improved
driveability and emission control system performance
compared to other gasoline.
In Canada, look for the
“Auto Makers’ Choice’’
label on the pump.
Canada Only
5-5

While refueling, let the fuel cap hang by the tether
below the fuel
fill opening.
To remove the fuel cap, turn it slowly to the left
(counterclockwise). The fuel cap has a spring in it;
if you let go of the cap too soon, it will spring back to
the right.
d lf you get fuel on yourself and then something
ignites
it, you could be badly burned. Fuel can
spray out on you if you open the fuel cap too
quickly. This spray can happen
if your tank is
nearly full, and is more likely in hot weather.
Open the fuel cap slowly and wait for any
“hiss” noise to stop. Then unscrew the cap
all the way.
Be careful not to spill fuel. Clean fuel from painted
surfaces as soon as possible. See
Cleaning the Outside
of Your Vehicle on page 5-86. When filling the tank
do not overfill by squeezing in much more fuel after the
pump shuts off.
5-9

When you put the fuel cap back on, turn it to the
right (clockwise) until you hear a clicking sound.
Make sure you fully install
the cap. The diagnostic
system can determine
if the fuel cap has been left off or
improperly installed. This would allow fuel to evaporate
into the atmosphere. See
Malfunction lndicator Lamp
on page 3-30.
Notice: If you need a new fuel cap, be sure to get
the right type. Your dealer can get one for you.
If you get the wrong type, it may not fit properly.
This may cause your malfunction indicator lamp to
light and may damage your fuel tank and emissions
system. See “Malfunction lndicator Lamp”
in the
Index.
Filhg a Portable Fuel Container
~
Never fill a portable fuel container while it is in
your vehicle. Static electricity discharge from
the container can ignite the gasoline vapor. You can be badly burned and your vehicle
damaged if this occurs.
To help avoid injury to
you and others:
Dispense gasoline only into approved
containers.
Do not fill a container while it is inside a
vehicle,
in a vehicle’s trunk, pickup bed or
on any surface other than the ground.
Bring the fill nozzle in contact with the
inside of the
fill opening before operating
the nozzle. Contact should be maintained until the filling is complete.
Don’t smoke while pumping gasoline.
5-1 0

Usage
Rear/Heat and Air Conditioning
Relays
AIC Relay
(Rear Heat
and AIC)
Relay
Relay
A/C Enable
Relay
Upfitter-ACCY
Upfitter Accessory
Starter Enable Starter
Headlamps Relay
Fuel Pump
Relay Air
Conditioning
Headlamps
Fuel Pump
FuselCircuit
Usage
UPFITTER- Upfitter Battery Power Stud,
BATT Trailer Wiring Harness
UPFITTER- Upfitter Accessory Relay
ACCY
Spare Not used
Spare Not used
Breaker FuselCircuit
Breaker
Spare
ECM-1 B
HORN
AIC COMP
RR HTR/AC ATC
FRT HVAC
ENG-I
IGN-E
ECM-I
Blank
RH HDLMP
LH Headlamp
Blank
Blank
Usage
Not used
Fuel Pump Relay and Motor, VCM,
Oil Pressure Switch/Sender
Horn Relay and Horn
Air Conditioning Enable Relay and
Compressor
Rear Heater and Air Conditioning
Active Transfer Case-L Van
Front Heater and Air Conditioning
Oxygen Sensors, Camshaft Position
Sensor, Mass Air Flow Sensor,
Evaporative Emission Canister
Vent Solenoid
Air Conditioning Enable Relay Coil
Fuel Injectors
1-6, Crankshaft
Position Sensot, VCM, Coil Driver
Module (EST), Ignition Coil
Not Used
Right Headlamp
Left Headlamp
Not Used
Not Used
5-97