2003 CHEVROLET ASTRO CARGO VAN turn signal

Service............................................................5-3
Doing Your Own Service Work.........................5-3
Adding Equipment to the Outside
of Your Vehicle...........................................5-4
Fuel................................................................5-5
Gasoline Octane............................................5-5
Gasoline Speci®cations....................................5-5
California Fuel...............................................5-6
Additives.......................................................5-6
Fuels in Foreign Countries...............................5-7
Filling Your Tank............................................5-8
Filling a Portable Fuel Container.....................5-10
Checking Things Under the Hood....................5-11
Hood Release..............................................5-11
Engine Compartment Overview.......................5-14
Engine Oil...................................................5-15
Engine Cover...............................................5-20
Engine Air Cleaner/Filter................................5-24
Automatic Transmission Fluid.........................5-25
Engine Coolant.............................................5-28
Radiator Pressure Cap..................................5-30
Engine Overheating.......................................5-31Cooling System............................................5-33
Engine Fan Noise.........................................5-39
Power Steering Fluid.....................................5-40
Windshield Washer Fluid................................5-41
Brakes........................................................5-42
Battery........................................................5-46
Jump Starting...............................................5-47
All-Wheel Drive..............................................5-52
Rear Axle.......................................................5-53
Front Axle......................................................5-54
Bulb Replacement..........................................5-55
Halogen Bulbs..............................................5-55
Headlamps..................................................5-55
Front Turn Signal Lamps...............................5-59
Taillamps.....................................................5-60
Replacement Bulbs.......................................5-61
Windshield Wiper Blade Replacement..............5-62
Tires..............................................................5-63
In¯ation Ð Tire Pressure...............................5-64
Tire Inspection and Rotation...........................5-64
When It Is Time for New Tires.......................5-66
Section 5 Service and Appearance Care
5-1

2. Pull the connector out
and unplug the lamp.
3. Plug the new lamp into the connector.
4. Reverse Steps 1 and 2 to reinstall the headlamp.Composite Headlamps
1. Open the hood.
2. Remove the two
screws from the
sidemarker/turn
signal lamp.
5-56

3. Completely remove the sidemarker/turn signal lamp
by pulling out the assembly and disconnecting the
sidemarker/turn signal lamp sockets from the lamp.4. Remove the screw
located behind the
corner re¯ector
to remove the entire
corner re¯ector.
5-57

Front Turn Signal Lamps
1. Remove the two screws at the inside edge of the
parking/turn signal lamp assembly.
2. Remove the lamp assembly.
3. Squeeze the tab on the
side of the lamp socket
while turning the socket
counterclockwise.4. Pull the socket out of the lamp assembly.
5. Pull the bulb from the socket.
6. Gently push the new bulb into the socket.
7. Put the socket back into the lamp assembly and
turn it clockwise until it locks.
8. Put the parking/turn signal lamp assembly back into
the vehicle and tighten the screws.
5-59

4. Press the tab and turn
the socket
counterclockwise to
remove the socket from
the bezel. If the
socket does not have a
tab, turn the socket
counterclockwise
to remove the socket
from the bezel.
5. Remove the old bulb from the socket and replace it
with a new one.
6. Reverse Steps 1 through 4 to reinstall the taillamp.Replacement Bulbs
Exterior Lamp Bulb Number
Halogen Headlamps Sealed
BeamH6054
Halogen Headlamps Composite 9006 (Low Beam)
Halogen Headlamps Composite 9005 (High Beam)
Parking, Turn Signal Lamps 3157NA
Rear,Stoplamps 2057
Sidemarker Lamps 194
Back-Up Lamps 1156
For any bulb not listed here, contact your dealer.
5-61

Fuse/Circuit
BreakerUsage
10 Air Bag System
11 Not Used
12L, M1, M2 Blower Motor, Rear Air
Conditioning Relay Coil, Front Cont.
Temp. Door Motor, HI Blower Relay,
Defogger Timer Coil
13Cigarette Lighter, Door Lock
Switches, Dutch Door Release
Module
14Cluster Illum, Climate Controls,
Chime Module, Radio Illumination,
Rear Heat Switch Illumination, Rear
Wiper/Washer Switch Illumination,
Rear Liftgate Switch Illumination,
Remote Cassette Illumination,
Overhead Console, Truck Body
Control Illumination
15Truck Body Module, Headlamp
Relay
16Front Turn Signals, Rear Turn
Signals, Trailer Turn Signals,
Back-Up Lamps, Brake
Transmission Shift Interlock SolenoidFuse/Circuit
BreakerUsage
17 Front Wipers, Front Washer Pump
18VCM-Ign 3, VCM-Brake, Cruise
Stepper Motor Signal, ATC Module
19Instrument Panel Radio: ATC (Main
Feed), 2000 Series (Standby)
20PRNDL/Odometer, TCC Enable and
PWM Solenoid, Shift A and Shift B
Solenoids, 3±2 Downshift Solenoid,
Instrument Panel Cluster, VCM
Module
21 Powr Adjust Mirrors
22 Not Used
23 Rear Wiper, Rear Washer Pump
24 Not Used
A(Circuit Breaker) Power Door Lock
Relay, 6±Way Power Seats
B (Circuit Breaker) Power Windows
5-95

Audio System(s) (cont.)
Automatic Headlamp System............................3-13
Automatic Transmission Check..........................6-27
Automatic Transmission Shift Lock Control
System Check.............................................6-28
Automatic Transmission...................................5-25
Fluid..........................................................5-25
Operation...................................................2-23
B
Backing Up....................................................4-38
Battery Replacement......................................... 2-6
Battery Run-Down Protection............................3-16
Battery..........................................................5-46
Before Leaving on a Long Trip.........................4-21
Bench Seat............................................1-11, 1-57
Body Lubrication Service..................................6-27
Brake Adjustment............................................5-45
Brake Fluid....................................................5-42
Brake Pedal Travel.........................................5-45
Brake Wear...................................................5-45
Brake............................................................2-26
Parking......................................................2-26
System Inspection.......................................6-31
System Warning Light..................................3-28
Brakes..........................................................5-42
Braking in Emergencies..................................... 4-9Braking........................................................... 4-6
Break-In, New Vehicle.....................................2-19
Bucket Seats, Rear.........................................1-12
Bulb Replacement...........................................5-55
Front Turn Signal Lamps..............................5-59
Halogen Bulbs............................................5-55
Headlamps.................................................5-55
Replacement Bulbs......................................5-61
Taillamps....................................................5-60
Buying New Tires...........................................5-66C
California Fuel.................................................. 5-6
Canada ± Customer Assistance.......................... 7-5
Canadian Owners................................................ ii
Canadian Roadside Assistance........................... 7-7
Canceling the Sliding Door Security Lock...........2-12
Capacities and Speci®cations............................5-99
Carbon Monoxide...........................4-24, 4-31, 2-30
Care of.........................................................5-86
Safety Belts................................................5-86
Your CD Player...........................................3-50
Your CDs ...................................................3-50
Cargo Vans...........................................1-41, 1-48
Center Passenger Position, Safety Belts.............1-27
Chains, Tires..................................................5-70
Charging System Light....................................3-27
2

Fuel (cont.)
Filling a Portable Fuel Container....................5-10
Filling Your Tank........................................... 5-8
Fuels in Foreign Countries.............................. 5-7
Gage.........................................................3-36
Gasoline Octane........................................... 5-5
Gasoline Speci®cations.................................. 5-5
Low Warning Light.......................................3-37
System Inspection.......................................6-30
Fuses...........................................................5-93
Fuses and Circuit Breakers...........................5-93
Windshield Wiper.........................................5-92
G
Gage............................................................3-36
Check Gages Warning Light..........................3-36
Engine Coolant Temperature.........................3-30
Fuel..........................................................3-36
Oil Pressure...............................................3-34
Speedometer..............................................3-25
Voltmeter Gage...........................................3-28
Garage Door Opener.......................................2-34
Gasoline......................................................... 5-5
Octane........................................................ 5-5
Speci®cations............................................... 5-5Gasoline (cont.)
Gate Operator and Canadian Programming........2-36
GM Mobility Program for Persons with
Disabilities.................................................... 7-5
H
Hatch Release................................................2-15
Hazard Warning Flashers................................... 3-4
Head Restraints............................................... 1-5
Headlamp High/Low-Beam Changer.................... 3-7
Headlamp Wiring............................................5-92
Headlamps....................................................5-55
Bulb Replacement.......................................5-55
Front Turn Signal Lamps..............................5-59
Halogen Bulbs............................................5-55
Highway Hypnosis...........................................4-22
Hill and Mountain Roads..................................4-22
Hitches..........................................................4-36
HomeLink
žTransmitter, Programming................2-35
HomeLinkžTransmitter....................................2-34
Hood............................................................5-11
Checking Things Under................................5-11
Release.....................................................5-11
Horn............................................................... 3-5
6